High-precision bag pasting machine
Patent Information
- Application Number
- CN202522463611.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-20
AI Technical Summary
[0006]针对现有技术中,贴袋机存在的因依赖人工上料而导致贴袋位置精度不稳定、生产效率低下、操作过程存在安全隐患,以及在处理长款衣料时衣料下摆会垂地造成污染的问题,本实用新型旨在提供一种结构经过改良的、能够有效解决上述问题的高精准贴袋机
1、本实用新型,通过设置上料机构,利用直线电机驱动滚轮在预设的弧形滑槽内滑动,进而通过连接杆带动真空吸盘产生精确的弧形运动轨迹,同时配合限位组件对真空吸盘的运动姿态进行强制水平限定,解决了现有技术中需要人工上料,导致贴袋位置精度不稳定、生产效率低下,且压料过程对操作员存在安全隐患的问题,实现了自动化精准上料、提升产品质量一致性与生产效率,并显著增强操作安全性。
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Figure CN224884327U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of garment processing technology, and in particular to a high-precision bag-applying machine. Background Technology
[0002] The sewing of patch pockets is a key process in garment production, directly affecting the appearance quality and neatness of the finished garment. In current garment processing and production, the stitching and positioning of pockets largely depends on manual operation. Operators need to manually pick up the cut pocket fabric, and then, based on their personal experience and visual judgment, place the pocket fabric in the predetermined position on the garment fabric. Subsequently, the garment fabric and the pocket are fed together into the sewing equipment for stitching.
[0003] This traditional operating method relies entirely on the operator's skill level and work status. After long periods of repetitive work, the operator's attention decreases, and the position of the pockets when manually placed will deviate, resulting in inconsistent pocket positions in the final garments, affecting the overall quality and pass rate of the products. At the same time, there is a physical limit to the cycle speed of manual operation, which restricts the processing efficiency of the entire production line.
[0004] In addition, during the placement of pockets, the operator's hands need to be close to the area where pressing and sewing will take place. The high-speed pressing and sewing mechanism poses a safety hazard to the operator. When processing certain special garments, such as long trench coats or dresses, the excessively long parts of the fabric will naturally droop during processing. The drooping fabric will directly contact the ground, causing fabric contamination or damage from hooks.
[0005] Therefore, this utility model proposes a high-precision bag-applying machine to address the shortcomings of existing technologies. Utility Model Content
[0006] In view of the problems existing in the bag-applying machine, such as unstable bag-applying position accuracy due to reliance on manual feeding, low production efficiency, safety hazards in operation, and the problem of the hem of long garments hanging to the ground and causing pollution when processing them, this utility model aims to provide a high-precision bag-applying machine with an improved structure that can effectively solve the above problems.
[0007] This utility model provides a high-precision bag-applying machine, including: a base, a storage plate, a pressing plate, and a feeding mechanism.
[0008] The feeding mechanism includes a limiting frame fixed to the base. A groove is provided in the middle of the outer wall of the limiting frame. A slide rail is fixedly connected to the rear side of the outer wall of the limiting frame. A linear motor is slidably connected to the inner wall of the slide rail. A telescopic block is connected to the linear motor. The telescopic block is connected to a roller and a vacuum suction cup through a connecting rod. The roller is slidably disposed on the inner wall of the groove. The feeding mechanism also includes a limiting component.
[0009] Furthermore, the limiting component includes a T-shaped groove formed at the bottom front side of the outer wall of the limiting frame, and a T-shaped block that slides in the T-shaped groove. The T-shaped block is connected to the limiting block, and the front side of the outer wall of the limiting block is provided with a slot for engaging the vacuum suction cup.
[0010] Preferably, the connecting rod is rotatably connected to both ends of the roller, and the front end of the connecting rod is rotatably connected to the left side of the rear end of the outer wall of the vacuum suction cup.
[0011] Preferably, the limiting block is fixedly connected to the front side of the T-shaped block.
[0012] Preferably, the high-precision bag-applying machine further includes a pressure device disposed on the outer rear side of the pressure plate, a feeder disposed on the outer right side of the pressure plate, and a sewing device fixed to the top right side of the outer wall of the base.
[0013] Preferably, the high-precision bag-applying machine further includes an adjustment mechanism, and the outer wall of the base has an installation groove for installing the adjustment mechanism.
[0014] Preferably, the adjustment mechanism includes a support rod and a gas spring, and the support rod is rotatably connected to the top of the inner wall of the mounting groove via a rotating rod.
[0015] Preferably, the bottom end of the gas spring is rotatably connected to the bottom of the inner wall of the mounting groove, and the top end of the gas spring is rotatably connected to the bottom end of the outer wall of the support rod.
[0016] Preferably, the outer wall of the support rod is also fixedly connected to the bottom end of the fixing rod, and the top end of the fixing rod is fixedly connected to the rotating rod.
[0017] This utility model has the following beneficial effects: 1. This utility model, by setting up a feeding mechanism, uses a linear motor to drive rollers to slide in a preset arc-shaped groove, and then drives the vacuum suction cup to generate a precise arc-shaped motion trajectory through a connecting rod. At the same time, the limiting component forces the movement posture of the vacuum suction cup to be horizontally limited. This solves the problems of manual feeding in the prior art, which leads to unstable bag-attaching position accuracy, low production efficiency, and safety hazards to operators during the pressing process. It realizes automated and precise feeding, improves product quality consistency and production efficiency, and significantly enhances operational safety.
[0018] 2. This utility model solves the problem in the prior art where the excessively long part of the garment hangs to the ground when sewing long garments, causing pollution or damage and affecting the cleanliness and quality of the finished product. It effectively supports the garment and prevents the garment from being contaminated during processing, thereby ensuring the quality and cleanliness of the final product. Attached Figure Description
[0019] Figure 1 This is a perspective view of a high-precision bag-applying machine proposed in this utility model; Figure 2 This is a front view of a high-precision bag-applying machine proposed in this utility model; Figure 3 This is a structural exploded view of the feeding mechanism of a high-precision bag-applying machine proposed in this utility model; Figure 4 This is a schematic diagram of the adjustment mechanism of a high-precision bag-applying machine proposed in this utility model.
[0020] Legend: 1. Base; 2. Feeding mechanism; 201. Limiting frame; 202. Slide groove; 203. Limiting component; 2031. T-slot; 2032. T-block; 2033. Limiting block; 2034. Slot; 204. Slide rail; 205. Linear motor; 206. Vacuum suction cup; 207. Telescopic block; 208. Roller; 209. Connecting rod; 3. Adjusting mechanism; 301. Mounting slot; 302. Gas spring; 303. Support rod; 304. Rotating rod; 305. Fixing rod; 4. Pressure plate; 5. Storage plate; 6. Pressure plate; 7. Feeder; 8. Sewing machine. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Example
[0022] Please refer to Figures 1 to 4This utility model embodiment provides a high-precision bag-applying machine, including a base 1, and further including a storage plate 5, a pressure plate 6, a sewing machine 8, a feeding mechanism 2, a pressure device 4, a feeder 7, and an adjustment mechanism 3 disposed on the base 1. The base 1 serves as the mounting foundation for the entire device, used to support and fix each functional component. The storage plate 5 is fixed to the top left of the outer wall of the base 1, the pressure plate 6 is fixed to the middle of the top of the outer wall of the base 1, and the sewing machine 8 is fixed to the top right of the outer wall of the base 1. The storage plate 5, the pressure plate 6, and the sewing machine 8 together constitute the material handling flow line of the bag-applying process. The feeding mechanism 2 is disposed on the outer rear side of the storage plate 5, the pressure device 4 is fixed on the outer rear side of the pressure plate 6, the feeder 7 is fixed on the outer right side of the pressure plate 6, and the adjustment mechanism 3 is disposed in the mounting groove 301 opened on the front side of the outer wall of the base 1.
[0023] During operation, the pocket to be sewn is placed on the storage plate 5. After the feeding mechanism 2 is started, it accurately grabs the pocket from the storage plate 5 and transports it to the pressure plate 6. The pressure device 4 then presses and fixes the pocket on the pressure plate 6. After pressing, the feeder 7 sends the garment with the pocket on the pressure plate 6 to the bottom of the sewing machine 8 for sewing, thus completing the pocket attaching process. When dealing with garments with excessively long bottom fabric, the adjustment mechanism 3 can extend from the mounting slot 301 to support the excessively long part of the garment, preventing the garment from hanging to the ground and affecting the quality and neatness.
[0024] Please refer to Figure 3 The feeding mechanism 2 includes a limiting frame 201 fixed to the top left side of the outer wall of the base 1. A slide rail 204 is fixedly connected to the rear side of the outer wall of the limiting frame 201. A linear motor 205 is slidably connected to the inner wall of the slide rail 204. The linear motor 205 serves as a drive source, providing precise linear power for the entire feeding process. A groove 202 for guiding the movement trajectory is provided in the middle of the outer wall of the limiting frame 201. A roller 208 is slidably connected to the inner wall of the groove 202. A telescopic block 207 is fixedly connected to the top of the linear motor 205. The telescopic block 207 is connected to the roller 208 and the vacuum suction cup 206 through a connecting rod 209.
[0025] Specifically, the connecting rod 209 is rotatably connected to both ends of the roller 208, and the front end of the connecting rod 209 is rotatably connected to the left side of the rear end of the outer wall of the vacuum suction cup 206. When the linear motor 205 runs on the slide rail 204, the linear motor 205 drives the telescopic block 207 to move synchronously. The telescopic block 207 then drives the roller 208 to slide in the preset arc track of the slide groove 202 through the connecting rod 209. At the same time, the telescopic characteristics of the telescopic block 207 allow the rear end position of the connecting rod 209 to change to adapt to the geometric position change generated when the roller 208 slides in the arc track 202. The movement of the roller 208, in turn, drives the vacuum suction cup 206 to generate the same arc motion trajectory through the connecting rod 209, thereby achieving precise displacement from above the storage plate 5 to above the pressure plate 6.
[0026] As a preferred embodiment, in order to ensure the absolute horizontality of the suction cup posture when the vacuum suction cup 206 moves in an arc trajectory, and to prevent unstable pocket gripping or displacement of the placement position due to tilting, the feeding mechanism 2 also includes a limiting component 203.
[0027] Please refer to Figure 3 and Figure 4 The limiting component 203 includes a T-shaped groove 2031 formed at the bottom front side of the outer wall of the limiting frame 201, and a T-shaped block 2032 that slides in the T-shaped groove 2031. A limiting block 2033 is fixedly connected to the front side of the T-shaped block 2032. A slot 2034 for engaging the vacuum suction cup 206 is formed on the front side of the outer wall of the limiting block 2033. The vacuum suction cup 206 can be slidably engaged in the slot 2034, providing a second motion guide for the vacuum suction cup 206, forcing the vacuum suction cup 206 to maintain a stable horizontal posture while following the roller 208 in an arc motion.
[0028] As another preferred embodiment, to provide effective support when handling long garments and prevent them from dragging on the ground, please refer to... Figure 1 and Figure 2 The high-precision bag-applying machine also includes an adjustment mechanism 3. The base 1 has an installation groove 301 on the front side of its outer wall for the adjustment mechanism 3 to be accommodated and installed. The adjustment mechanism 3 includes a support rod 303, which is rotatably connected to the top of the inner wall of the installation groove 301 via a rotating rod 304. The adjustment mechanism 3 also includes a gas spring 302, the bottom of which is rotatably connected to the bottom of the inner wall of the installation groove 301, and the top of which is rotatably connected to the bottom of the outer wall of the support rod 303. In order to enhance the stability of the structure, the bottom of a fixing rod 305 is also fixedly connected to the outer wall of the support rod 303, and the top of the fixing rod 305 is fixedly connected to the rotating rod 304.
[0029] Working principle: When sewing pockets onto clothing, the pocket to be sewn is first placed on the storage plate 5. Then, the feeding mechanism 2 is started, and the linear motor 205 mounted on the slide rail 204 begins to run. The linear motor 205 drives the roller 208 to slide in the groove 202 of the limit frame 201 through the telescopic block 207 and connecting rod 209 connected at the top. Since the groove 202 is designed as a specific arc track, the movement trajectory of the roller 208 is fixed. At this time, the vacuum suction cup 206, which is rotatably connected to the roller 208, is also driven to produce the same arc movement. When the roller 208... When the vacuum suction cup 206 is located on the bottom left side of the inner wall of the chute 202, it moves to the top of the storage plate 5 to adsorb the pocket to be sewn. As the vacuum suction cup 206 moves from the storage plate 5 to the pressure plate 6 with the roller 208, the bottom of the vacuum suction cup 206 is always engaged by the slot 2034 of the limiting component 203, and the T-shaped block 2032 connected to the slot 2034 slides in the T-shaped groove 2031. This dual guiding and limiting structure ensures that the vacuum suction cup 206 remains horizontal throughout the entire movement, thus solving the positioning accuracy problem caused by unstable posture. When the roller 208 moves to the bottom right side of the inner wall of the chute 202, the vacuum suction cup 206 reaches the upper surface of the pressure plate 6 and blows air in the opposite direction. The reverse airflow not only releases the pocket smoothly, but also flattens the wrinkles on the pocket surface, providing ideal conditions for the subsequent pressing of the pressure device 4. When handling long garments, the operator can pull the support rod 303 in the mounting groove 301. Under the push of the gas spring 302, the support rod 303 will flip upward around the rotating rod 304 and lock, thereby effectively supporting the garment and preventing it from hanging to the ground.
Claims
1. A high-precision bag-applying machine, comprising a base (1), a storage plate (5) disposed on the base (1), a pressing plate (6), and a feeding mechanism (2); Its features are, The feeding mechanism (2) includes a limiting frame (201) fixed to the base (1). A sliding groove (202) is provided in the middle of the outer wall of the limiting frame (201). A slide rail (204) is fixedly connected to the rear side of the outer wall of the limiting frame (201). A linear motor (205) is slidably connected to the inner wall of the slide rail (204). The top of the linear motor (205) is fixedly connected to a telescopic block (207), and the telescopic block (207) is connected to a roller (208) and a vacuum suction cup (206) via a connecting rod (209). The roller (208) is slidably disposed on the inner wall of the slide groove (202). The feeding mechanism (2) further includes a limiting component (203), which includes a T-shaped groove (2031) opened at the bottom of the front side of the outer wall of the limiting frame (201), and a T-shaped block (2032) sliding in the T-shaped groove (2031). The T-shaped block (2032) is connected to a limiting block (2033), and the front side of the outer wall of the limiting block (2033) is provided with a slot (2034) for engaging the vacuum suction cup (206).
2. The high-precision bag-applying machine according to claim 1, characterized in that, The connecting rod (209) is rotatably connected to both ends of the roller (208), and the front end of the connecting rod (209) is rotatably connected to the left side of the rear end of the outer wall of the vacuum suction cup (206).
3. The high-precision bag-applying machine according to claim 1, characterized in that, The limiting block (2033) is fixedly connected to the front side of the T-shaped block (2032).
4. A high-precision bag-applying machine according to claim 1, characterized in that, It also includes a pressure device (4) located on the outer rear side of the pressure plate (6), a feeder (7) located on the outer right side of the pressure plate (6), and a sewing device (8) fixed to the top right side of the outer wall of the base (1).
5. A high-precision bag-applying machine according to claim 1, characterized in that, It also includes an adjustment mechanism (3), and the outer wall of the base (1) has an installation groove (301) for the adjustment mechanism (3) to be installed.
6. A high-precision bag-applying machine according to claim 5, characterized in that, The adjustment mechanism (3) includes a support rod (303) and a gas spring (302). The support rod (303) is rotatably connected to the top of the inner wall of the mounting groove (301) via a rotating rod (304).
7. A high-precision bag-applying machine according to claim 6, characterized in that, The bottom end of the gas spring (302) is rotatably connected to the bottom of the inner wall of the mounting groove (301), and the top end of the gas spring (302) is rotatably connected to the bottom of the outer wall of the support rod (303).
8. A high-precision bag-applying machine according to claim 6, characterized in that, The bottom end of a fixing rod (305) is also fixedly connected to the outer wall of the support rod (303), and the top end of the fixing rod (305) is fixedly connected to the rotating rod (304).
