A yarn cleaning tank for cotton spinning processing

Abstract

The utility model discloses a yarn cleaning tank for cotton spinning processing, including box body and baffle, the box body inside position evenly welds several groups of baffle, and the baffle position between two two is equipped with cleaning cavity. The utility model discloses when the yarn passes through the inside cleaning medium and can take away the impurity that the yarn carries, and the cleaning cavity inside is equipped with ultrasonic generator, and the ultrasonic wave that passes through generating can carry out ultrasonic wave cleaning, and then promote the overall cleaning quality, and the cavity is equipped with multiple groups, so can repeatedly clean for many times, and then promote the overall cleaning quality, and every group cavity is independently established, so when a group cavity is relatively turbid and needs to be replaced, the remaining two groups of cavities can still carry out cleaning operation, and then guarantee the continuity of cleaning, do not need to stop machine maintenance, can effectively guarantee the cleaning efficiency, and be convenient for better use, have good cleaning effect, convenient maintenance, multiple cleaning's advantage.

Description

Technical Field

[0001] This utility model relates to the field of cotton spinning and processing technology, and more specifically, to a yarn cleaning box for cotton spinning and processing. Background Technology

[0002] Yarn is a type of textile product made from various textile fibers processed into a certain fineness. It is used for weaving, rope making, thread making, knitting, embroidery, and cotton spinning. It is divided into short fiber yarn and continuous filament. Since most plant fibers produce a lot of impurities on the spinning machine, the surface of freshly produced yarn will be covered with a lot of impurities, so the yarn needs to be cleaned.

[0003] The existing publicly available technology, application number CN202321947916.9, describes a yarn cleaning box for cotton spinning. In use, when the yarn body passes through the cleaning groove located on the cleaning brush, the cleaning brush can clean the yarn body. Through the design of the positioning groove, the position of the yarn body can be limited. The design of multiple positioning grooves allows multiple yarn bodies to be cleaned at the same time.

[0004] However, the above-mentioned patent still has certain drawbacks in use: although the yarn can be cleaned by the cleaning brush, the overall cleaning structure is simple. As the cleaning time continues to extend, a large amount of impurities easily adhere to the surface of the cleaning brush, which affects the quality of yarn treatment and may even cause secondary pollution to the yarn. The effect of use is not ideal. Moreover, the cleaning requires machine shutdown for maintenance, which delays the operation efficiency. The overall effect of use is not ideal and there is room for improvement.

[0005] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a yarn cleaning box for cotton spinning processing, which has the advantages of good cleaning effect, convenient maintenance, and multiple cleaning functions, thereby solving the problems mentioned in the background technology.

[0007] To achieve the aforementioned advantages of good cleaning effect, convenient maintenance, and multiple cleaning capabilities, the specific technical solution adopted by this utility model is as follows: A yarn cleaning box for cotton spinning processing includes a box body and partitions. Several sets of partitions are evenly welded inside the box body. A cleaning chamber is provided between each pair of partitions. An ultrasonic generator is installed at the bottom of the inner surface of the cleaning chamber. A water supply pipe and a sewage discharge pipe are respectively installed at both ends of the two sides of the cleaning chamber, and a solenoid valve is installed on each pipe.

[0008] Furthermore, mounting brackets are fixed on both sides of the top of the partition, and receiving grooves are opened between the mounting brackets. Several sets of auxiliary rollers are installed between the receiving grooves and between the surfaces of the cleaning chamber. Several sets of limiting grooves are evenly opened around the surfaces of the auxiliary rollers.

[0009] Furthermore, the auxiliary rollers are arranged alternately in pairs.

[0010] Furthermore, the mounting bracket has a U-shaped structure.

[0011] Furthermore, the height of the partition is greater than the depth of the cleaning medium.

[0012] Furthermore, the water supply pipe is connected to an external liquid supply device.

[0013] Furthermore, the sewage pipe is connected to external sewage cleaning equipment.

[0014] Compared with the prior art, this utility model provides a yarn cleaning box for cotton spinning processing, which has the following beneficial effects: This invention removes impurities carried by the yarn through an internal cleaning medium as the yarn passes through. Simultaneously, an ultrasonic generator inside the cleaning chamber performs ultrasonic cleaning, improving overall cleaning quality. Multiple chambers are provided, allowing for repeated cleaning and further enhancing overall cleaning quality. Each chamber is independently configured, so when one chamber becomes too dirty and needs replacement, the other two chambers can still be cleaned, ensuring continuous cleaning without downtime for maintenance. This effectively guarantees cleaning efficiency and facilitates better use. It offers advantages such as excellent cleaning effect, convenient maintenance, and multiple cleaning capabilities. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a yarn cleaning box for cotton spinning processing proposed in this utility model; Figure 2 This is a cross-sectional view of the present invention; Figure 3 This is a schematic diagram of the structure of the auxiliary roller of this utility model; Figure 4 This is a schematic diagram of the limiting groove of this utility model.

[0017] In the picture: 1. Housing; 2. Water supply pipe; 3. Solenoid valve; 4. Cleaning chamber; 5. Partition; 6. Auxiliary roller; 7. Mounting frame; 8. Limiting groove; 9. Drain pipe; 10. Ultrasonic generator; 11. Receiving tank. Detailed Implementation

[0018] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0019] According to an embodiment of the present invention, a yarn cleaning box for cotton spinning processing is provided.

[0020] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, a yarn cleaning box for cotton spinning processing according to an embodiment of the present invention includes a box body 1 and partitions 5. Several sets of partitions 5 are evenly welded inside the box body 1. Cleaning chambers 4 are provided between each pair of partitions 5. An ultrasonic generator 10 is installed at the bottom of the inner surface of each cleaning chamber 4. A water supply pipe 2 and a drain pipe 9 are respectively installed at both ends of the two sides of the cleaning chamber 4, and solenoid valves 3 are installed on each pipe. Several sets of partitions 5 are evenly welded throughout the length of the box body 1 to ensure no cross-flow of media between the cleaning chambers 4. The partitions 5... The interior of the housing 1 is divided into multiple independent cleaning chambers 4 to meet the yarn cleaning needs of continuous production. Several ultrasonic generators 10 are evenly fixed to the bottom surface of each cleaning chamber 4 using bolts. The generators are in close contact with the bottom of the cleaning chamber 4 to ensure efficient transmission of ultrasonic energy to the cleaning medium, such as water or a special cleaning solution. Water supply pipes 2 and drain pipes 9 are welded to both ends of the side walls of each cleaning chamber 4, respectively: the water supply pipe 2 is located at the upper part of the cleaning chamber 4 and connects to an external liquid supply device for injecting new cleaning medium; the drain pipe 9 is located at the lower part of the cleaning chamber 4 and connects to… Connected to external wastewater treatment equipment for discharging contaminated media, both sets of pipelines are connected in series with solenoid valves 3, with diameters matching the pipelines, to achieve automatic on / off control of the media; the solenoid valves 3 of each set of cleaning chambers 4 are independently controlled, allowing for individual media replenishment, discharge, or replacement without overall shutdown; the ultrasonic generators 10 are started synchronously or in stages, such as strong ultrasound in the first chamber and weak ultrasound in subsequent chambers, adapting to the "coarse cleaning - fine cleaning" graded cleaning logic to improve the impurity removal rate; the ultrasonic generators 10 are evenly distributed at the bottom of the cleaning chambers 4 to ensure the distribution of ultrasonic energy within the cleaning media. Uniform fabric distribution ensures consistent cleaning across all parts of the yarn; multiple cleaning processes enhance impurity removal: multiple sets of cleaning chambers (4) are connected in series, allowing the yarn to undergo a series of treatments including "immersion cleaning + ultrasonic vibration," improving the removal rate of surface lint, dust, oil, and other impurities, as well as the cleanliness of the yarn; independent maintenance ensures continuous operation: when the medium in a single cleaning chamber (4) becomes dirty, the dirty medium is discharged and replenished with new medium through a solenoid valve (3), while the other chambers continue to operate normally. Although the yarn is not cleaned in this particular chamber, it can still be cleaned in subsequent chambers, improving production efficiency.

[0021] like Figure 1-4As shown, mounting brackets 7 are fixed on both sides of the top of the partition 5. A receiving groove 11 is opened between the mounting brackets 7. Several sets of auxiliary rollers 6 are installed between the receiving grooves 11 and between the surfaces of the cleaning chamber 4. Several sets of limiting grooves 8 are evenly opened around the surface of the auxiliary rollers 6. On both sides of the top of each partition 5, a U-shaped mounting bracket 7 is fixed by welding or bolts. The brackets are made of stainless steel and have their openings facing upwards. The mounting brackets 7 are perpendicular to the partition 5. A rectangular receiving groove 11 is opened between two sets of opposing mounting brackets 7. The width of the groove is adapted to the shaft diameter of the auxiliary rollers 6. Several sets of auxiliary rollers 6 are installed in the receiving groove 11 through bearings. The auxiliary rollers 6 are made of stainless steel and have polished surfaces. The shaft diameter of the auxiliary rollers 6 is interference-fitted with the inner ring of the bearing to ensure that the auxiliary rollers 6 rotate synchronously and smoothly when the yarn is pulled.

[0022] like Figure 1 and Figure 2 As shown, the auxiliary rollers 6 are staggered in pairs, meaning that the axes of the upper and lower auxiliary rollers 6 are not on the same vertical plane, forming an "S"-shaped yarn path. Several sets of limiting grooves 8 are evenly spaced around the surface of the auxiliary rollers 6 along the circumference. The limiting grooves 8 are arc-shaped grooves with a width adapted to the yarn diameter, leaving a certain gap for clearance fit, and can accommodate multiple yarns simultaneously, preventing them from tangling. The staggered arrangement of the auxiliary rollers 6 ensures that the yarn is completely immersed in the cleaning medium, extending the contact time between the yarn and the medium compared to traditional parallel rollers, allowing impurities to fully dissolve or detach. The limiting grooves 8... The separate design ensures that multiple yarns are cleaned independently without mutual interference, increasing the cleaning volume per batch; the polished surface and rotating mechanism of the auxiliary roller 6 result in a low coefficient of friction during yarn traction, reducing yarn breakage and ensuring yarn strength; precise guidance ensures continuous cleaning: the "S"-shaped path and limiting groove 8 design prevents yarn deviation and tangling, improving continuous operation stability and adapting to high-speed industrial production; multiple lines running in parallel improves work efficiency: a single set of auxiliary rollers 6 can simultaneously guide the cleaning of multiple yarns, eliminating the need for individual yarn processing, improving work efficiency and meeting the needs of large-scale cotton spinning processing.

[0023] like Figure 1 and Figure 2 As shown, mounting bracket 7 has a U-shaped structure.

[0024] like Figure 1 As shown, the height of the baffle 5 is greater than the depth of the cleaning medium, forming an "overflow prevention barrier" to further prevent cross-flow of media between adjacent cleaning chambers 4 and ensure the cleanliness independence of each set of cleaning chambers 4.

[0025] like Figure 1As shown, the water supply pipe 2 is connected to the external liquid supply equipment, and the pipe diameter of the water supply pipe 2 is matched with that of the sewage pipe 9 to ensure that the replenishment speed is greater than the discharge speed, with a replenishment / discharge rate ratio of 2:1, to avoid the medium level in the cleaning chamber 4 being too low; the on / off response of the solenoid valve 3 is linked to the yarn traction speed to avoid the medium fluctuation during replenishment / discharge affecting the yarn cleaning; new medium is replenished regularly or as needed to avoid the decrease in cleaning effect due to medium contamination, and to ensure stable yarn cleaning quality.

[0026] like Figure 1 As shown, the sewage pipe 9 is connected to external sewage cleaning equipment, and the dirty media are collected and treated centrally to avoid direct discharge and environmental pollution; Preparation stage: The water supply pipe 2 injects the cleaning medium to a preset depth into each cleaning chamber 4, the solenoid valve 3 is closed, and the ultrasonic generator 10 is preheated and started; Yarn guidance: Multiple yarns to be cleaned are introduced through the auxiliary roller 6 at the inlet end, and pass around the auxiliary roller 6 of each cleaning chamber 4 in sequence along the "S" shaped path. The limiting groove 8 separates to avoid tangling, and the yarn is completely immersed in the medium; Multiple cleaning: The yarn moves at a uniform speed under the drive of the traction device. The ultrasonic generator 10 in the first chamber works at high intensity to remove most of the impurities, and the subsequent chambers work at low intensity to finely clean the remaining impurities, so as to achieve graded cleaning or uniform high-intensity work. The specific form can be set and adjusted by the user, which will not be elaborated here; Media maintenance: When the turbidity of the medium in a certain cleaning chamber 4 is high, the cleaning medium is adjusted accordingly. When the standard is exceeded, the control system shuts down the ultrasonic generator 10 of that chamber, opens the solenoid valve 3 of the drain pipe 9 to discharge the dirty medium, and then opens the solenoid valve 3 of the water supply pipe 2 to inject new medium. After maintenance is completed, the system restarts, and the remaining chambers operate normally. Whether maintenance is needed can be determined by manual observation or with the help of external monitoring equipment, which will not be elaborated further. Material discharge: The cleaned yarn is led out through the auxiliary roller 6 at the yarn exit end and enters the subsequent drying and winding process. Good cleaning effect: Multiple ultrasonic cleaning + full soaking improves the impurity removal rate and yarn cleanliness. Convenient maintenance: Independent cleaning chamber 4 + automatic solenoid valve 3 control, media replenishment / discharge does not require machine shutdown, shortens maintenance time and reduces labor intensity. Multiple cleaning: Multiple sets of cleaning chambers 4 are connected in series, graded coarse washing - fine washing, adaptable to yarns with different levels of contamination, expanding the scope of application and meeting diverse production needs.

[0027] Working Principle: In actual use, the yarn to be processed can be pulled out from the feed roller and then passed through multiple sets of auxiliary rollers 6 to connect with the take-up roller. At this time, the take-up roller drives the entire yarn to move, thus moving the yarn inside the housing 1. It then passes through the cleaning chambers 4 at different positions to achieve multi-stage cleaning. Since the cleaning chambers 4 are filled with cleaning media, such as water, the cleaning media can remove impurities carried by the yarn as it passes through. At the same time, the cleaning chambers 4 are equipped with ultrasonic generators 10, which can perform ultrasonic cleaning by generating ultrasonic waves, thereby improving the overall cleaning quality. Since there are multiple sets of chambers, cleaning can be repeated multiple times, thus improving the overall cleaning quality. Moreover, each set of chambers is set independently, so when one set of chambers is too turbid and needs to be replaced, the other two sets of chambers can still be cleaned, thus ensuring the continuity of cleaning without stopping maintenance. This effectively ensures cleaning efficiency and facilitates better use. The device as a whole has the advantages of good cleaning effect, convenient maintenance, and multiple cleaning functions.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A yarn cleaning box for cotton spinning processing, comprising a box body (1) and a partition (5), characterized in that, The box (1) has several sets of partitions (5) evenly welded inside. A cleaning chamber (4) is provided between each pair of partitions (5). An ultrasonic generator (10) is installed at the bottom of the inner surface of the cleaning chamber (4). A water supply pipe (2) and a sewage pipe (9) are installed at the two ends of the two sides of the cleaning chamber (4), and a solenoid valve (3) is installed on each pipe.

2. The yarn cleaning box for cotton spinning processing according to claim 1, characterized in that, Mounting brackets (7) are fixed on both sides of the top of the partition (5). A receiving groove (11) is provided between the mounting brackets (7). Several sets of auxiliary rollers (6) are installed between the receiving grooves (11) and between the surfaces of the cleaning chamber (4). Several sets of limiting grooves (8) are evenly provided around the surface of the auxiliary rollers (6).

3. A yarn cleaning box for cotton spinning processing according to claim 2, characterized in that, The auxiliary rollers (6) are arranged alternately in pairs.

4. A yarn cleaning box for cotton spinning processing according to claim 2, characterized in that, The mounting bracket (7) has a U-shaped structure.

5. A yarn cleaning box for cotton spinning processing according to claim 1, characterized in that, The height of the partition (5) is greater than the depth of the cleaning medium.

6. A yarn cleaning box for cotton spinning processing according to claim 1, characterized in that, The water supply pipe (2) is connected to an external liquid supply device.

7. A yarn cleaning box for cotton spinning processing according to claim 1, characterized in that, The sewage pipe (9) is connected to an external sewage cleaning device.

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