High-elasticity cotton dyeing device
Patent Information
- Application Number
- CN202522198464.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0003]目前,现有技术中,公告号为CN218115837U的中国专利,公开了一种高弹棉染色装置,该装置通过第一电机驱动搅拌杆转动,使得搅拌杆对搅拌箱内的染料进行搅拌,搅拌杆转动的过程中螺杆随之转动,使得螺杆外壁的滑块滑动从而带动连接架底部的中转管下滑,使得染料通过波纹管漏至中转管由喷头喷出,使得喷头与布料的高度间距可以调节使得对布料喷涂均匀,从而提高喷涂质量,但是该装置在实际使用过程中,高弹棉染色后表面会附着多余的染料,仅通过烘干处理将其固化,并未设置挤压、滴落收集机构,从而会导致染料浪费,鉴于此,我们提出了一种高弹棉染色装置
(1)、该高弹棉染色装置通过启动电机三来带动圆块在活动槽内进行偏心转动,从而带动连接块进行上下往复运动,进而带动连接板进行上下往复运动,进而带动与之固定连接的挤压辊对染色后的高弹棉进行持续的挤压作业,从而将高弹棉上多余的染料挤压出来落至下方的斜板上,通过斜板的设置可以将收集的染料经由连接管与泵体回流至搅拌箱内,从而提高了染料的利用率。
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Figure CN224884367U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dyeing equipment technology, specifically a high-elastic cotton dyeing device. Background Technology
[0002] High-elasticity cotton is a functional cotton material with excellent elastic recovery. It is usually made of polyester or nylon as the core material and covered with cotton fibers. It is made through special weaving and shaping processes. It can quickly rebound after being compressed and has the soft touch and breathability of cotton. In the production of high-elasticity cotton, it is often necessary to use corresponding dyeing equipment to dye it.
[0003] Currently, among existing technologies, Chinese patent CN218115837U discloses a high-elastic cotton dyeing device. This device uses a first motor to drive a stirring rod to rotate, causing the stirring rod to stir the dye in the stirring tank. During the rotation of the stirring rod, the screw rotates accordingly, causing the slider on the outer wall of the screw to slide, thereby driving the transfer tube at the bottom of the connecting frame to slide down. This allows the dye to leak through the corrugated pipe to the transfer tube and be sprayed out from the nozzle. The height distance between the nozzle and the fabric can be adjusted to ensure uniform spraying of the fabric, thereby improving the spraying quality. However, in actual use, after the high-elastic cotton is dyed, excess dye will adhere to the surface. The dye is only cured by drying, without a squeezing or drip collection mechanism, which leads to dye waste. In view of this, we propose a high-elastic cotton dyeing device. Utility Model Content
[0004] The main objective of this invention is to provide a high-elasticity cotton dyeing device that can solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model proposes a high-elasticity cotton dyeing device, comprising a base, characterized in that: a dyeing machine is fixedly connected to the base, a fixing plate is fixedly connected to each of the two side walls of the dyeing machine, a conveying roller is drivenly connected to the fixing plate, a gear set is provided on one side of the fixing plate, a motor is provided on the other side of the fixing plate, high-elasticity cotton is conveyed by the conveying roller, a stirring box is provided on the dyeing machine, a nozzle is provided below the stirring box, and an auxiliary mechanism is provided inside the dyeing machine, the auxiliary mechanism including a dyeing chamber, an auxiliary chamber and a drying chamber, and the dyeing chamber, the auxiliary chamber and the drying chamber are all located inside the dyeing machine.
[0006] Preferably, an auxiliary roller is rotatably connected inside the auxiliary chamber, a gear set two is provided on one side of the dyeing machine, and a motor two is provided on the other side of the dyeing machine.
[0007] Preferably, the inner wall of the auxiliary compartment is provided with a first sliding groove, and the first sliding groove is slidably connected to a pressing roller. The auxiliary compartment is respectively fixedly connected with a first partition and a second partition. The inner walls of the first partition and the second partition are each provided with a third sliding groove. The third sliding groove is slidably connected to a connecting plate. The connecting plate is fixedly connected to the side wall of the pressing roller. The connecting plate is fixedly connected to a connecting block. The connecting block is provided with a movable groove, and the movable groove is slidably connected to a round block.
[0008] Preferably, a second sliding groove is provided on one side wall of the partition, a slider is slidably connected to the second sliding groove, a connecting rod is fixedly connected to the side wall of the slider, a screw is rotatably connected above the slider, the screw is threadedly connected to the inner wall of the dyeing machine, and a handle is fixedly connected above the screw.
[0009] Preferably, the two side walls of the partition are respectively provided with a sliding groove four and a fixed plate two. The fixed plate two is rotatably connected to a screw two. The screw two is threadedly connected to a sliding plate, and the sliding plate is slidably connected to the sliding groove four. The sliding plate and the side wall of the connecting rod are both fixedly connected to a motor three. The motor three is fixedly connected to the round block through its output end. A handle two is fixedly connected below the screw two.
[0010] Preferably, the dyeing chamber and the auxiliary chamber have inclined plates installed at the bottom of their inner walls, and both the dyeing chamber and the auxiliary chamber have connecting pipes and pump bodies installed at their bottoms, with the connecting pipes connected to the mixing tank.
[0011] Preferably, the outer wall of the dyeing machine is provided with a viewing window and a control console. By starting the motor, the circular block is driven to rotate eccentrically in the movable groove, thereby driving the connecting block to move up and down reciprocally, which in turn drives the connecting plate to move up and down reciprocally, which in turn drives the extrusion roller fixedly connected to it to continuously extrude the dyed high-elastic cotton, thereby squeezing out the excess dye on the high-elastic cotton and letting it fall onto the inclined plate below. The inclined plate allows the collected dye to flow back to the mixing tank through the connecting pipe and the pump body, thereby improving the utilization rate of the dye.
[0012] This invention provides a high-elasticity cotton dyeing device. It has the following beneficial effects: (1) The high-elastic cotton dyeing device drives the circular block to rotate eccentrically in the movable groove by starting the motor three, thereby driving the connecting block to move up and down reciprocally, and then driving the connecting plate to move up and down reciprocally, and then driving the extrusion roller fixedly connected to it to continuously extrude the dyed high-elastic cotton, thereby squeezing out the excess dye on the high-elastic cotton and dropping it onto the inclined plate below. By setting the inclined plate, the collected dye can be returned to the mixing box through the connecting pipe and the pump body, thereby improving the utilization rate of dye.
[0013] (2) The high-elastic cotton dyeing device drives screw one and screw two to rotate by rotating handle one and handle two respectively, thereby driving slider and slide plate to move, thereby driving the respective extrusion rollers to adjust the spacing. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 1 ; Figure 2 This is a three-dimensional sectional view of part of the device of this utility model. Figure 1 ; Figure 3 This is a three-dimensional sectional view of part of the device of this utility model. Figure 2 ; Figure 4 This utility model Figure 3 Schematic diagram of the structure of region A in the middle; Figure 5 This utility model Figure 3 Schematic diagram of the structure of region B in the middle; Figure 6 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 2 .
[0016] Explanation of icon numbers: 1. Base; 2. Dyeing machine; 3. Fixed plate one; 4. Conveyor roller; 5. Gear set one; 6. Viewing window; 7. Motor one; 8. High-elastic cotton; 9. Auxiliary mechanism; 91. Dyeing chamber; 92. Auxiliary chamber; 93. Drying chamber; 94. Auxiliary roller; 95. Gear set two; 96. Motor two; 97. Slide chute one; 98. Squeeze roller; 99. Partition one; 910. Partition two; 911. Slide chute two; 912. Sliding block; 9 13. Screw 1; 914. Handle 1; 915. Connecting rod; 916. Slide 3; 917. Motor 3; 918. Connecting block; 919. Movable groove; 920. Round block; 921. Fixing plate 2; 922. Screw 2; 923. Slide 4; 924. Slide plate; 925. Connecting pipe; 926. Pump body; 927. Handle 2; 928. Inclined plate; 10. Mixing tank; 11. Nozzle; 12. Control console.
[0017] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-6 This utility model proposes a high-elastic cotton dyeing device, including a base 1. The device is characterized in that: a dyeing machine 2 is fixedly connected to the base 1, and fixed plates 3 are fixedly connected to both side walls of the dyeing machine 2. The fixed plates 3 are connected to conveying rollers 4. A gear set 5 is provided on one side of the fixed plates 3, and a motor 7 is provided on the other side of the fixed plates 3. The conveying rollers 4 convey high-elastic cotton 8. A mixing box 10 is provided on the dyeing machine 2, and a nozzle 11 is provided below the mixing box 10. An auxiliary mechanism 9 is provided inside the dyeing machine 2. The auxiliary mechanism 9 includes a dyeing chamber 91, an auxiliary chamber 92, and a drying chamber 93. The dyeing chamber 91, the auxiliary chamber 92, and the drying chamber 93 are all located inside the dyeing machine 2.
[0020] In this embodiment of the utility model, in order to enable the auxiliary mechanism 9 to operate better, specifically, an auxiliary roller 94 is rotatably connected inside the auxiliary chamber 92, a gear set 95 is provided on one side of the dyeing machine 2, and a motor 96 is provided on the other side of the dyeing machine 2. A first groove 97 is provided on the inner wall of the auxiliary chamber 92, and a pressing roller 98 is slidably connected to the first groove 97. A first partition 99 and a second partition 910 are fixedly connected inside the auxiliary chamber 92. A third groove 916 is provided on the inner wall of both the first partition 99 and the second partition 910. A connecting plate is slidably connected to the third groove 916. The connecting plate is fixedly connected to the side wall of the pressing roller 98. A connecting block 918 is fixedly connected to the connecting plate. A movable groove 919 is provided inside the connecting block 918. A round block 920 is slidably connected to the movable groove 919. A second groove 911 is provided on the side wall of the first partition 99. A slider 912 is slidably connected to the second groove 911. A connecting block 912 is fixedly connected to the side wall of the slider 912. A screw 913 is rotatably connected above the connecting rod 915 and the slider 912. The screw 913 is threadedly connected to the inner wall of the dyeing machine 2, and a handle 914 is fixedly connected above the screw 913. The side wall of the partition 910 is provided with a sliding groove 923 and a fixed plate 921. The fixed plate 921 is rotatably connected to a screw 922. The screw 922 is threadedly connected to a sliding plate 924, and the sliding plate 924 is slidably connected to the sliding groove 923. The sliding plate 924 and the side wall of the connecting rod 915 are both fixedly connected to a motor 917. The motor 917 is fixedly connected to the round block 920 through its output end. A handle 927 is fixedly connected below the screw 922. The lower part of the inner wall of the dyeing chamber 91 and the auxiliary chamber 92 is provided with an inclined plate 928. The lower part of the dyeing chamber 91 and the auxiliary chamber 92 is provided with a connecting pipe 925 and a pump body 926. The connecting pipe 925 is connected to the mixing box 10.
[0021] Furthermore, the outer wall of the dyeing machine 2 is provided with a viewing window 6 and a control console 12. The condition of the high-elastic cotton 8 can be observed in real time through the viewing window 6. By starting the motor 917, the circular block 920 is driven to rotate eccentrically in the movable groove 919, thereby driving the connecting block 918 to move up and down reciprocally, which in turn drives the connecting plate to move up and down reciprocally, which in turn drives the extrusion roller 98 fixedly connected to it to continuously extrude the dyed high-elastic cotton 8, thereby squeezing out the excess dye on the high-elastic cotton 8 and letting it fall onto the inclined plate 928 below. The inclined plate 928 allows the collected dye to flow back to the mixing tank 10 through the connecting pipe 925 and the pump body 926, thereby improving the utilization rate of dye. The dyeing chamber 91, drying chamber 93, mixing tank 10 and nozzle 11 mentioned above are similar in principle to those mentioned in Chinese Patent No. CN218115837U (A High-Elastic Cotton Dyeing Device), and achieve the same effect. They are existing public technical means in this field, and will not be described in detail here.
[0022] In this invention, during use, the motor 7 is started via the control console 12, which drives the gear set 5 to operate, thereby rotating the conveyor roller 4. The conveyor roller 4 then transports the high-elastic cotton 8 to the dyeing chamber 91, where it is dyed by the nozzle 11. After dyeing, the high-elastic cotton 8 is transported to the auxiliary chamber 92. The motor 917 is then started, causing the circular block 920 to rotate eccentrically within the movable groove 919. This causes the connecting block 918 to reciprocate up and down, which in turn causes the connecting plate to reciprocate up and down. This, in turn, causes the compression roller 98, which is fixedly connected to the connecting plate, to continuously compress the dyed high-elastic cotton 8, thereby reducing its elasticity. Excess dye on cotton 8 is squeezed out and falls onto the inclined plate 928 below. Then, the high-elastic cotton 8 is transported to the drying chamber 93 by the auxiliary roller 94 for drying. After drying, it is conveyed out by the conveying roller 4. The inclined plate 928 allows the collected dye to flow back to the mixing tank 10 through the connecting pipe 925 and the pump body 926, thereby improving the utilization rate of dye. At the same time, when it is necessary to adjust the spacing of the extrusion rollers 98, handle 1 914 and handle 2 927 are turned respectively, which drives screw 1 913 and screw 2 922 to rotate respectively, which in turn drives slider 912 and slide plate 924 to move, thereby driving the respective extrusion rollers 98 to adjust the spacing.
[0023] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A high-elasticity cotton dyeing device, comprising a base (1), characterized in that: A dyeing machine (2) is fixedly connected to the base (1). A fixing plate (3) is fixedly connected to both sides of the dyeing machine (2). A conveying roller (4) is connected to the fixing plate (3). A gear set (5) is provided on one side of the fixing plate (3). A motor (7) is provided on the other side of the fixing plate (3). High-elastic cotton (8) is conveyed by the conveying roller (4). A mixing box (10) is provided on the dyeing machine (2). A nozzle (11) is provided below the mixing box (10). An auxiliary mechanism (9) is provided inside the dyeing machine (2). The auxiliary mechanism (9) includes a dyeing chamber (91), an auxiliary chamber (92), and a drying chamber (93). The dyeing chamber (91), the auxiliary chamber (92), and the drying chamber (93) are all located inside the dyeing machine (2).
2. The high-elasticity cotton dyeing apparatus according to claim 1, characterized in that: An auxiliary roller (94) is rotatably connected inside the auxiliary compartment (92). A gear set (95) is provided on one side of the dyeing machine (2), and a motor (96) is provided on the other side of the dyeing machine (2).
3. The high-elasticity cotton dyeing apparatus according to claim 1, characterized in that: The inner wall of the auxiliary compartment (92) is provided with a first groove (97), and the first groove (97) is slidably connected to a pressing roller (98). The auxiliary compartment (92) is fixedly connected with a first partition (99) and a second partition (910). The inner walls of the first partition (99) and the second partition (910) are each provided with a third groove (916). The third groove (916) is slidably connected to a connecting plate. The connecting plate is fixedly connected to the side wall of the pressing roller (98). The connecting plate is fixedly connected to a connecting block (918). The connecting block (918) is provided with a movable groove (919). The movable groove (919) is slidably connected to a round block (920).
4. The high-elasticity cotton dyeing apparatus according to claim 3, characterized in that: The partition plate (99) has a sliding groove (911) on its side wall. The sliding groove (911) is slidably connected to a slider (912). The slider (912) is fixedly connected to a connecting rod (915) on its side wall. A screw (913) is rotatably connected above the slider (912). The screw (913) is threadedly connected to the inner wall of the dyeing machine (2). A handle (914) is fixedly connected above the screw (913).
5. The high-elasticity cotton dyeing apparatus according to claim 4, characterized in that: The partition plate 2 (910) has a sliding groove 4 (923) and a fixed plate 2 (921) on its side wall. The fixed plate 2 (921) is rotatably connected to a screw 2 (922). The screw 2 (922) is threadedly connected to a sliding plate (924). The sliding plate (924) is slidably connected to the sliding groove 4 (923). The sliding plate (924) and the side wall of the connecting rod (915) are both fixedly connected to a motor 3 (917). The motor 3 (917) is fixedly connected to the round block (920) through its output end. The screw 2 (922) is fixedly connected to a handle 2 (927) below it.
6. The high-elasticity cotton dyeing apparatus according to claim 1, characterized in that: The dyeing chamber (91) and the auxiliary chamber (92) have inclined plates (928) installed on the lower part of their inner walls. The dyeing chamber (91) and the auxiliary chamber (92) are each provided with a connecting pipe (925) and a pump body (926) below them. The connecting pipe (925) is connected to the mixing tank (10).
7. The high-elasticity cotton dyeing apparatus according to claim 1, characterized in that: The dyeing machine (2) has a viewing window (6) and a control console (12) on its outer wall.
Citation Information
Patent Citations
High-elastic cotton dyeing device
CN218115837U