Surface lint cleaning device for printing and dyeing of greige goods

Abstract

The utility model discloses a surface lint cleaning device for greige goods printing and dyeing relates to greige goods printing and dyeing technical field, including bottom platform, defibrating box, control panel, the bottom platform top end is connected with defibrating box, the bottom platform outside is provided with control panel, the defibrating box both sides all are provided with cloth inlet, the utility model discloses utilize drive mechanism to provide driving force, make cam block rotation, and the intermittent contact of cam block rotation process and convex block makes the lifting column of convex block top and the reciprocating motion of top plate, and the top ball on a plurality of top posts moves synchronously to utilize the top ball to the regular lifting of greige goods and shakes, and this mechanical shaking can produce stronger impact force, and the adhesion between lint and greige goods fiber is destroyed, and the lint in the deep level of greige goods is shaken out, makes the efficient fast separation of lint from greige goods surface, in this process, dust extraction pipe utilizes dust extraction machine, and cooperates a plurality of dust extraction heads to extract the lint that shakes off, and is clean and efficient.

Description

Technical Field

[0001] This utility model relates to the field of fabric printing and dyeing technology, and in particular to a surface lint cleaning device for fabric printing and dyeing. Background Technology

[0002] In the textile printing and dyeing industry, greige fabric, as the initial material for printing and dyeing, has a crucial impact on the quality of the final printed and dyed products due to its surface quality. During the production process, whether in the weaving stage or subsequent storage and transportation, greige fabric inevitably accumulates a large amount of lint on its surface. This lint has a complex composition, including fiber fragments, dust, and various impurities generated during the weaving process. If not cleaned promptly and effectively, it will cause many serious problems for subsequent printing and dyeing processes.

[0003] A lint-removing device for printed and dyed fabrics, with announcement number CN211571152U, includes a machine body. A support column is fixedly connected to the bottom of the machine body. A first guide roller is fixedly connected to the left side of the machine body, and a second guide roller is fixedly connected to the right side of the machine body. A piece of greige fabric, located at the top of the first guide roller and the bottom of the second guide roller and extending to the outside of the machine body, is fixedly connected to the left side of the machine body. This lint-removing device for printed and dyed fabrics cleans lint from the surface of the greige fabric by setting up a brush layer. A collection hood prevents the brushed lint from scattering. A vacuum cleaner is then activated, and the lint inside the collection hood is drawn into a collection box for further processing via a collection pipe and a suction pipe. This achieves excellent cleaning results and effectively solves the problem of difficult-to-clean lint from the surface of greige fabric during production, which affects the overall quality of the greige fabric.

[0004] In the aforementioned existing technology, when cleaning lint from printed and dyed fabrics, only upper and lower rollers are used for cleaning. This method is simplistic, as the rollers mainly rely on surface fuzz or sticky substances to adhere the lint. For some lint that is deeply embedded in the fabric fibers and is small in size, the cleaning ability of the rollers is limited. These small lint may not be effectively captured by the rollers and will remain on the surface of the fabric, affecting the quality of subsequent printing and dyeing processes, leading to problems such as uneven dyeing and unclear printed patterns. This, in turn, reduces the overall cleaning efficiency and quality. Furthermore, the fixed position of the rollers makes it inconvenient to adjust their longitudinal position, thus making it unsuitable for cleaning lint from fabrics of different thicknesses. Therefore, corresponding improvements are needed. Utility Model Content

[0005] The purpose of this utility model is to provide a surface lint cleaning device for fabric printing and dyeing, so as to solve the problem mentioned in the background art that the existing surface lint cleaning devices for fabric printing and dyeing only use cleaning rollers to clean lint, which is a single method and has low efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a surface lint cleaning device for fabric printing and dyeing, comprising a base, a lint removal box, and a control panel, wherein the lint removal box is connected to the top of the base and the control panel is provided on the outside of the base; The lint removal box has fabric inlets on both sides. Connecting plates are fixed to both sides of the lint removal box above and below the fabric inlets, and guide rollers are connected between the connecting plates. A support roller is connected to the side of the lint removal box away from the connecting plates. A support plate is fixed to the outside of the base platform, and a drive mechanism is provided on the outside of the base platform. Partitions are fixed to both sides inside the lint removal box, and a vibration lint removal assembly is provided inside the lint removal box between the partitions. A dust extraction pipe is connected to the top of the inside of the lint removal box, and one end of the dust extraction pipe is connected to an external dust extraction fan. A horizontal pipe is connected to one end of the dust extraction pipe, and dust extraction heads are evenly connected to the bottom end of the horizontal pipe. An internal groove is opened at the top of the base platform, and adhesive lint removal mechanisms are provided on both sides inside the lint removal box.

[0007] Furthermore, the drive mechanism includes a power motor, which is mounted on the top of the support plate. The output shaft of the power motor is connected to a power shaft, and a drive gear is fixedly sleeved on the outside of the power shaft. A transmission gear meshes with one side of the drive gear, and a driven gear meshes with one side of the transmission gear. A driven shaft is fixed inside the driven gear.

[0008] Furthermore, one end of both the drive shaft and the driven shaft extends into the interior groove, and a cam block is fixed to one end of both the drive shaft and the driven shaft.

[0009] Furthermore, the vibration de-flushing assembly includes mounting plates disposed on both sides of the built-in groove and the de-flushing box, and each mounting plate has a fixing block connected to its outer top, and each fixing block has a lifting column penetrating through it. Each lifting column has a return spring wound around its outer side, and each lifting column has a protrusion fixed at one end.

[0010] Furthermore, each of the lifting columns has a top plate fixed to one end, and each top plate has a top column evenly fixed to its top end, with a top ball fixed to one end of each top column.

[0011] Furthermore, the bonding and lint removal mechanism includes a support cylinder, and there are two sets of support cylinders, with two in each set. The support cylinders are all fixed inside the base platform. A support spring is connected to one side of the inside of each support cylinder, and a movable block is connected to one end of each support spring. A telescopic block is connected to the bottom end of each movable block.

[0012] Furthermore, each of the telescopic blocks is connected to a cleaning roller, and each cleaning roller has a rubber adhesive layer on its outer side.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the surface lint cleaning device for fabric printing and dyeing has a variety of lint removal methods and a good lint removal effect; The drive mechanism provides driving force to rotate the cam block. During the rotation of the cam block, it intermittently contacts the protrusion, causing the lifting column on the top of the protrusion and the top plate to move up and down reciprocally. The top balls on multiple top columns move synchronously, so as to use the top balls to regularly lift and shake the fabric. This mechanical shaking can generate a strong impact force, which breaks the adhesion between the lint and the fabric fibers, shakes out the lint from the deep layers of the fabric, and makes the lint efficiently and quickly detach from the surface of the fabric. During this process, the dust extraction pipe uses a vacuum cleaner with multiple vacuum heads to extract the shaken-off lint, which is clean and efficient. The fabric passes between the cleaning rollers so that the rubber adhesive layer on the cleaning rollers can be used to further clean the lint that has not been shaken off. The two cleaning methods of shaking and adhesive work together to form a multi-dimensional and all-round cleaning system, which effectively improves the overall cleaning effect. The cleaning rollers, together with the telescopic block, movable block and support spring, extend and retract within the support cylinder, thereby adjusting the longitudinal distance between the two cleaning rollers to accommodate the cleaning of fabrics of different thicknesses. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the main structure of this utility model; Figure 3 This is a schematic diagram of the front cross-sectional structure of this utility model; Figure 4 For the present utility model Figure 3 Schematic diagram of the structure at point A in the middle; Figure 5 This is a three-dimensional structural diagram of the top plate and top column of this utility model; Figure 6 This is a three-dimensional structural diagram of the bonding and lint removal mechanism of this utility model.

[0016] The reference numerals in the diagram are explained as follows: 1. Base platform; 101. Built-in groove; 2. Support plate; 3. Drive mechanism; 301. Power motor; 302. Power shaft; 303. Drive gear; 304. Transmission gear; 305. Driven gear; 306. Driven shaft; 307. Cam block; 4. Fluff removal box; 401. Fabric inlet; 5. Dust extraction pipe; 6. Connecting plate; 7. Guide roller; 8. Support roller; 9. Fixing block; 10. Top plate; 1001, top column; 1002, top ball; 11, horizontal tube; 1101, dust suction head; 12, adhesive lint removal mechanism; 1201, support cylinder; 1202, telescopic block; 1203, movable block; 1204, support spring; 1205, cleaning roller; 1206, rubber adhesive layer; 13, lifting column; 14, return spring; 15, protrusion; 16, control panel; 17, partition; 18, mounting plate. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] Please see Figures 1-6 The present invention provides the following technical solution: Example 1 To address the shortcomings of existing surface lint removal devices for grey fabric printing and dyeing, which rely on a single lint removal method and yield unsatisfactory results, the following technical solution is proposed. Please refer to the following for details. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5A surface lint cleaning device for fabric printing and dyeing includes a base platform 1, a lint removal box 4, and a control panel 16. The lint removal box 4 is connected to the top of the base platform 1, and the control panel 16 is located on the outer side of the base platform 1. Both sides of the lint removal box 4 have fabric inlets 401. Connecting plates 6 are fixed to both sides of the lint removal box 4 at the upper and lower positions of the fabric inlets 401, and guide rollers 7 are connected between the connecting plates 6. A support roller 8 is connected to the side of the lint removal box 4 away from the connecting plates 6. A support plate 2 is fixed to the outer side of the base platform 1, and a drive mechanism 3 is located on the outer side of the base platform 1. The drive mechanism 3 includes a power supply... The machine 301 is mounted on the top of the support plate 2. The output shaft of the power motor 301 is connected to the power shaft 302. The power shaft 302 is fixedly fitted with a drive gear 303. A transmission gear 304 meshes with one side of the drive gear 303. A driven gear 305 meshes with one side of the transmission gear 304. A driven shaft 306 is fixed inside the driven gear 305. One end of both the power shaft 302 and the driven shaft 306 extends into the interior groove 101. A cam block 307 is fixed to one end of both the power shaft 302 and the driven shaft 306. In use, the printed fabric is inserted into the de-fluffing box 4 through the inlet 401 and passed between the two guide rollers 7 to guide and limit the material. Then, one end of the dust extraction pipe 5 is connected to an external dust extraction fan, and the drive motor 301 drives the drive shaft 302 to rotate, which in turn drives the drive gear 303 to rotate. The drive gear 303 meshes with the transmission gear 304, which in turn causes the transmission gear 304 to rotate. The transmission gear 304 meshes with the driven gear 305, which causes the driven gear 305 and the driven shaft 306 to rotate. The drive shaft 302 and the driven shaft 306 then drive the cam block 307 to rotate, providing driving force for the vibration de-fluffing of the fabric. The inside of the lint removal box 4 is fixed with partitions 17 on both sides, and a vibration lint removal assembly is installed inside the lint removal box 4 between the partitions 17. The vibration lint removal assembly includes mounting plates 18 installed in the built-in groove 101 and on both sides inside the lint removal box 4. The top of the outer side of the mounting plate 18 is connected to a fixing block 9, and a lifting column 13 passes through the inside of the fixing block 9. A return spring 14 is wound around the outer side of the lifting column 13, and a protrusion 15 is fixed to one end of the lifting column 13. A top plate 10 is fixed to one end of the lifting column 13, and a top column 1001 is evenly fixed to the top of the top plate 10. A top ball 1002 is fixed to one end of the top column 1001. In this embodiment, during the rotation of the cam block 307, it intermittently contacts the protrusion 15, thereby causing the protrusion 15 and the lifting column 13 to move up and down, and compressing the return spring 14. This causes the top plate 10, multiple top columns 1001, and top ball 1002 to move up and down reciprocally. The top ball 1002 then intermittently contacts the fabric, generating an impact force that breaks the adhesion between the lint and the fabric fibers, causing the lint to detach from the fabric surface. During this process, an external vacuum cleaner is activated, and multiple vacuum heads 1101 are used to extract the shaken-off lint, achieving a highly efficient lint cleaning effect.

[0019] Example 2 This embodiment differs from Embodiment 1 in that it utilizes the adhesive lint-removing mechanism 12 to enhance the lint-removing effect on the grey fabric. Therefore, the following technical solution is disclosed. Please refer to the following for details. Figure 3 and Figure 6 The top of the de-fluffing box 4 is connected to a dust extraction pipe 5, one end of which is connected to an external dust extraction fan. One end of the dust extraction pipe 5 is connected to a horizontal pipe 11, and the bottom of the horizontal pipe 11 is evenly connected to a dust extraction head 1101. The top of the base 1 has an internal groove 101. Both sides of the de-fluffing box 4 are provided with adhesive lint removal mechanisms 12. The adhesive lint removal mechanism 12 includes a support cylinder 1201, and there are two sets of support cylinders 1201, with two cylinders in each set. The support cylinders 1201 are fixed inside the base 1. One side of the support cylinder 1201 is connected to a support spring 1204, and one end of the support spring 1204 is connected to a movable block 1203. The bottom of the movable block 1203 is connected to a telescopic block 1202. Cleaning rollers 1205 are connected between the telescopic blocks 1202, and a rubber adhesive layer 1206 is provided on the outside of the cleaning rollers 1205. In this embodiment, the fabric passes between the cleaning rollers 1205, and the rubber adhesive layer 1206 is used to bond and remove the lint on the surface of the fabric. The telescopic block 1202 and the movable block 1203 slide up and down in the support cylinder 1201, and the support spring 1204 is compressed by force, so that the longitudinal distance between the two cleaning rollers 1205 can be flexibly adjusted to adapt to the printing and dyeing fabrics of different thicknesses and expand the range of applications.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A surface lint cleaning device for fabric printing and dyeing, comprising a base (1), a lint removal box (4), and a control panel (16), wherein the top of the base (1) is connected to the lint removal box (4), and the control panel (16) is provided on the outside of the base (1). Its features are: The lint removal box (4) has inlets (401) on both sides. Connecting plates (6) are fixed on both sides of the lint removal box (4) above and below the inlets (401), and guide rollers (7) are connected between the connecting plates (6). A support roller (8) is connected to the side of the lint removal box (4) away from the connecting plates (6). A support plate (2) is fixed on the outside of the base (1). A drive mechanism (3) is provided on the outside of the base (1). Partitions (1) are fixed on both sides inside the lint removal box (4). 7), and the lint removal box (4) between the partitions (17) is equipped with a vibration lint removal component. The top of the lint removal box (4) is connected to a dust extraction pipe (5), and one end of the dust extraction pipe (5) is connected to an external dust extraction fan. One end of the dust extraction pipe (5) is connected to a horizontal pipe (11), and the bottom end of the horizontal pipe (11) is evenly connected to a dust extraction head (1101). The top of the base (1) is provided with an internal groove (101), and both sides of the lint removal box (4) are provided with a bonding and lint removal mechanism (12).

2. The surface lint cleaning device for fabric printing and dyeing according to claim 1, characterized in that: The drive mechanism (3) includes a power motor (301), and the power motor (301) is located at the top of the support plate (2). The output shaft of the power motor (301) is connected to a power shaft (302), and a drive gear (303) is fixedly sleeved on the outside of the power shaft (302). A transmission gear (304) meshes on one side of the drive gear (303), and a driven gear (305) meshes on one side of the transmission gear (304). A driven shaft (306) is fixed inside the driven gear (305).

3. The surface lint cleaning device for fabric printing and dyeing according to claim 2, characterized in that: One end of the power shaft (302) and the driven shaft (306) extends into the interior groove (101), and one end of the power shaft (302) and the driven shaft (306) is fixed with a cam block (307).

4. The surface lint cleaning device for fabric printing and dyeing according to claim 1, characterized in that: The vibration de-fluffing assembly includes mounting plates (18) set on both sides of the interior groove (101) and the de-fluffing box (4), and the top of the outer side of the mounting plates (18) is connected to a fixing block (9), and the fixing block (9) has a lifting column (13) running through it. The lifting column (13) is wrapped with a return spring (14) on the outer side, and a protrusion (15) is fixed at one end of the lifting column (13).

5. The surface lint cleaning device for fabric printing and dyeing according to claim 4, characterized in that: One end of each of the lifting columns (13) is fixed with a top plate (10), and the top of each top plate (10) is uniformly fixed with a top column (1001), and one end of each top column (1001) is fixed with a top ball (1002).

6. The surface lint cleaning device for fabric printing and dyeing according to claim 1, characterized in that: The bonding and lint removal mechanism (12) includes a support cylinder (1201), and there are two sets of support cylinders (1201), each set having two cylinders. The support cylinders (1201) are all fixed inside the base (1). A support spring (1204) is connected to one side of the inside of each support cylinder (1201), and a movable block (1203) is connected to one end of each support spring (1204). A telescopic block (1202) is connected to the bottom end of each movable block (1203).

7. The surface lint cleaning device for fabric printing and dyeing according to claim 6, characterized in that: Each of the telescopic blocks (1202) is connected to a cleaning roller (1205), and a rubber adhesive layer (1206) is provided on the outer side of each cleaning roller (1205).

Images