A garment fabric treatment device
Patent Information
- Application Number
- CN202522593781.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-08
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-08
AI Technical Summary
[0003]现有装置在使用时,部分设备仅注重面料表面的清理,对于面料内部纤维间附着的灰尘缺乏有效的处理手段,这些灰尘由于与纤维紧密附着,常规的表面清理方式难以将其彻底清除,导致面料清洁度无法达到理想标准,因此我们需要提出一种服装面料处理装置
本实用新型通过设置有预处理组件和旋转组件,预处理组件通过碰撞让面料振动,松动内部灰尘;旋转组件与预处理组件配合,其产生的规律旋转使预处理组件产生规律性运动,进一步增强面料振动效果,使灰尘更易松动分离,便于后续清理工作的进行,有效提升面料清洁度,为后续加工提供高质量面料。
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Figure CN224884445U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fabric processing devices, specifically a garment fabric processing device. Background Technology
[0002] In the garment manufacturing industry, the quality of the fabric directly determines the quality and grade of the final garment. During production, storage, and transportation, fabrics inevitably accumulate dust, impurities, and other contaminants. These contaminants not only affect the fabric's appearance, reducing its aesthetic appeal, but can also negatively impact its performance, such as breathability and softness. This, in turn, affects subsequent garment processing and the comfort of the finished garment. Therefore, comprehensive and effective fabric cleaning is an indispensable and crucial step in the garment manufacturing process.
[0003] When using existing devices, some equipment only focuses on cleaning the surface of the fabric, and lacks effective means to deal with the dust attached between the fibers inside the fabric. Because this dust is tightly attached to the fibers, conventional surface cleaning methods are difficult to completely remove it, resulting in the fabric cleanliness not reaching the ideal standard. Therefore, we need to propose a garment fabric treatment device. Utility Model Content
[0004] The purpose of this invention is to provide a garment fabric processing device, which, by providing a pre-treatment component and a rotating component, facilitates the vibration of the fabric, thereby cleaning the dust inside the fabric and solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A garment fabric treatment device, comprising: The processing frame has multiple evenly distributed transport rollers rotatably connected inside for transporting the fabric. The pretreatment component, located at the bottom inside the treatment frame, is used to collide with the fabric, causing it to vibrate and facilitating the cleaning of dust from inside the fabric. A rotating component, located on one side of the pretreatment component, is used in conjunction with the pretreatment component to facilitate the cleaning of the fabric. The cleaning component, located on the side of the pretreatment component away from the rotating component, is used to clean the surface of the fabric; The suction pipes are symmetrically distributed on both sides of the processing frame and are used to collect the floating dust generated during cleaning.
[0006] Preferably, the pretreatment component includes a fixed frame fixedly installed at the bottom of the processing frame, a plurality of springs evenly distributed at the bottom of the fixed frame, a lifting frame slidably connected inside the fixed frame, a side plate fixedly connected to the side wall of the lifting frame, and a rubber sleeve fixedly connected to the outer side of the side plate.
[0007] Preferably, a plurality of symmetrically distributed sliders are fixedly connected to the side wall of the lifting frame, and the plurality of sliders are slidably connected to the fixed frame respectively.
[0008] Preferably, the rotating assembly includes a rotating rod rotatably connected inside the processing frame, a collision strip fixedly connected to the outer side of the rotating rod, and an output shaft of a first motor fixedly connected to one end of the rotating rod, the first motor being fixedly connected to the processing frame.
[0009] Preferably, the cleaning assembly includes two brush rollers rotatably connected inside the processing frame. One end of each of the two brush rollers is fixedly connected to a driven gear. The outer sides of the two driven gears are meshed with a driving gear. The output shaft of a second motor is fixedly connected to the side wall of the driving gear. A mounting shell is fixedly connected to the side wall of the second motor. The mounting shell is connected to the processing frame by bolts.
[0010] Preferably, a support plate is fixedly connected to the inner bottom of the processing frame, and the upper end of the support plate is rounded.
[0011] Preferably, the processing frame is rotatably connected to a rotating frame, which contacts the support plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This invention incorporates a pre-treatment component and a rotating component. The pre-treatment component causes the fabric to vibrate through collision, loosening the internal dust. The rotating component works in conjunction with the pre-treatment component, and its regular rotation causes the pre-treatment component to move in a regular manner, further enhancing the fabric vibration effect. This makes the dust easier to loosen and separate, facilitating subsequent cleaning work, effectively improving the cleanliness of the fabric, and providing high-quality fabric for subsequent processing. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the present invention; Figure 3 This is a schematic diagram of the pretreatment component of this utility model; Figure 4 This is a partial structural diagram of the cleaning component of this utility model.
[0014] In the diagram: 1. Processing frame; 2. Transport roller; 3. Pre-treatment assembly; 31. Fixing frame; 32. Spring; 33. Lifting frame; 34. Slider; 35. Side plate; 36. Rubber sleeve; 4. Rotating rod; 5. Collision bar; 6. First motor; 7. Cleaning assembly; 71. Brush roller; 72. Driven gear; 73. Driven gear; 74. Second motor; 75. Mounting housing; 8. Suction pipe; 9. Support plate; 10. Rotating frame. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-4 This utility model provides a technical solution: A garment fabric treatment device, comprising: The processing frame 1 has multiple evenly distributed transport rollers 2 rotatably connected inside for transporting the fabric. The pretreatment component 3 is located at the bottom inside the treatment frame 1 and is used to collide with the fabric to make the fabric vibrate, which makes it easier to clean the dust inside the fabric. A rotating component is located on one side of the pretreatment component 3 and is used in conjunction with the pretreatment component 3 to facilitate the cleaning of the fabric. The cleaning component 7 is located on the side of the pretreatment component 3 away from the rotating component and is used to clean the surface of the fabric. The suction pipes 8 are symmetrically distributed on both sides of the processing frame 1 and are used to collect the floating dust generated during cleaning.
[0017] For example, the processing frame 1 is rectangular in shape and made of high-strength metal material, which has good stability and durability. The surface of the transport roller 2 is specially treated so that it can ensure the smooth movement of the fabric and prevent the fabric from slipping during the fabric transportation process. The transport roller 2 is arranged at a specific interval to form a continuous transport path for the smooth and orderly transportation of the fabric, ensuring that the fabric can move in the predetermined direction and speed throughout the entire processing process, providing a basic guarantee for subsequent processing steps.
[0018] The pretreatment component 3 is mainly used to perform a collision operation on the fabric. The impact force generated by this collision causes the fabric to vibrate. This vibration can penetrate deep into the fabric and effectively loosen the dust particles attached between the fabric fibers, breaking the adhesion between the dust and the fabric fibers. This makes it easier to clean the dust inside the fabric in subsequent processes. The reasonable setting of the pretreatment component 3 lays the foundation for improving the overall cleanliness of the fabric, ensuring that the dust inside the fabric is initially cleaned before entering the subsequent processing steps, thereby improving the effect and quality of the entire fabric treatment.
[0019] The rotating component is located on one side of the pretreatment component 3 and works closely with it to form a powerful auxiliary system for fabric cleaning. The rotating component, through a specific mechanical structure, works with the pretreatment component 3 to generate regular vibrations. This vibration can further enhance the vibration effect on the fabric. The vibrations generated by the pretreatment component 3 are superimposed on each other, making it easier to loosen and separate the dust inside the fabric. At the same time, the vibration frequency and amplitude of the rotating component can be flexibly adjusted according to the characteristics and processing requirements of different fabrics to achieve the best fabric cleaning effect. This facilitates a comprehensive and in-depth cleaning of the fabric, ensuring that dust inside and on the surface of the fabric is effectively removed.
[0020] The cleaning component 7 is located on the side of the pretreatment component 3 away from the rotating component. It is a key step in cleaning the fabric surface. It mainly performs a thorough cleaning of the fabric surface after pretreatment and vibration treatment. The cleaning component 7 can accurately remove residual dust and impurities from the fabric surface. Its cleaning action is gentle and efficient, which will not damage the fabric and can ensure that the cleanliness of the fabric surface reaches a high standard. After the entire treatment device is processed, the fabric presents a clean and tidy appearance, which meets the quality requirements of subsequent processing or use.
[0021] The suction pipes 8 are symmetrically distributed on both sides of the processing frame 1. They play an important role in collecting floating dust throughout the fabric processing process. A large amount of floating dust is generated when the fabric undergoes pretreatment, vibration, and cleaning processes. If this floating dust is not collected and treated in time, it will not only pollute the working environment but may also re-adhere to the fabric, affecting the fabric processing effect. The suction pipes 8 are equipped with exhaust fans on their outer side. Through strong suction, the floating dust generated during the processing is quickly sucked in and guided to a special collection device. Its symmetrical distribution design ensures that the suction range covers the entire processing area, improving the efficiency and thoroughness of floating dust collection, effectively improving the working environment, and ensuring the cleanliness and hygiene of the fabric processing process.
[0022] The pretreatment component 3 includes a fixed frame 31 fixedly installed at the bottom of the processing frame 1. A plurality of springs 32 are evenly distributed at the bottom of the fixed frame 31. A lifting frame 33 is slidably connected inside the fixed frame 31. A plurality of sliders 34 are symmetrically distributed and fixedly connected to the side wall of the lifting frame 33. The sliders 34 are slidably connected to the fixed frame 31 respectively. A side plate 35 is fixedly connected to the side wall of the lifting frame 33. A rubber sleeve 36 is fixedly connected to the outside of the side plate 35.
[0023] For example, the fixed frame 31 adopts a robust metal frame structure to provide stable support for the entire pretreatment component 3. The spring 32 has good elasticity and durability, and can generate elastic deformation when subjected to pressure and quickly return to its original shape after the pressure is removed. The lifting frame 33 can slide freely up and down within the fixed frame 31. Multiple sliders 34 are symmetrically distributed and fixedly connected to its side wall. The multiple sliders 34 are slidably connected to the corresponding grooves on the side wall of the fixed frame 31. This sliding connection method ensures the stability and accuracy of the lifting frame 33 during the sliding process. A side plate 35 is fixedly connected to the side wall of the lifting frame 33. A rubber sleeve 36 is fixedly connected to the outer side of the side plate 35. The rubber sleeve 36 is soft and has a certain elasticity. When it comes into contact with the rotating component, it can play a buffering role, ensuring that the rotating component drives the side plate 35 to descend while avoiding damage to the side plate 35.
[0024] The rotating assembly includes a rotating rod 4 rotatably connected inside the processing frame 1, a collision strip 5 fixedly connected to the outside of the rotating rod 4, and the output shaft of a first motor 6 fixedly connected to one end of the rotating rod 4. The first motor 6 is fixedly connected to the processing frame 1.
[0025] For example, the rotating rod 4 is made of high-strength metal rod and is rotatably connected to the side wall of the processing frame 1 through bearings, ensuring that the rotating rod 4 can rotate smoothly and flexibly. The shape and material of the collision strip 5 are carefully designed so that it can effectively collide with the side plate 35 during rotation and generate a suitable vibration effect. The first motor 6 serves as a power source to provide stable power for the rotation of the rotating rod 4. The first motor 6 is fixedly connected to the processing frame 1 by bolts to ensure the stability of the motor during operation and to avoid affecting the rotation accuracy and vibration effect of the rotating rod 4 due to motor vibration.
[0026] The cleaning assembly 7 includes two brush rollers 71 rotatably connected inside the processing frame 1. One end of each brush roller 71 is fixedly connected to a driven gear 72. The outer sides of the two driven gears 72 are meshed with a driving gear 73. The output shaft of a second motor 74 is fixedly connected to the side wall of the driving gear 73. A mounting shell 75 is fixedly connected to the side wall of the second motor 74. The mounting shell 75 is bolted to the processing frame 1.
[0027] For example, the surface of the brush roller 71 is evenly covered with dense and soft bristles, which can penetrate deep into the fiber gaps of the fabric surface to effectively remove residual dust and impurities. The driven gear 72 is a high-precision gear to ensure the accuracy and stability of the transmission. The driving gear 73 plays a core role in the transmission process. By meshing with the two driven gears 72, the two brush rollers 71 are rotated synchronously in opposite directions, thereby improving cleaning efficiency. The second motor 74 provides power for the rotation of the brush roller 71. The mounting shell 75 is made of a material with good protective performance, which can effectively protect the second motor 74 from the influence of the external environment. The mounting shell 75 is connected to the processing frame 1 by bolts, which is firm and easy to disassemble and maintain.
[0028] A support plate 9 is fixedly connected to the bottom of the processing frame 1. The upper end of the support plate 9 is rounded. A rotating frame 10 is rotatably connected inside the processing frame 1, and the rotating frame 10 is in contact with the support plate 9.
[0029] For example, the support plate 9 is made of high-strength metal plate to provide stable support for the transport of the fabric during the processing. The upper end of the support plate 9 is rounded. This rounded corner design can prevent the fabric from rubbing and scratching the edge of the support plate 9 during the transport process, thus protecting the integrity of the fabric. The rotating frame 10 is connected to the processing frame 1 through bearings and can rotate flexibly within the processing frame 1. The rotating frame 10 is in contact with the support plate 9. During the fabric transport process, the rotating frame 10 and the support plate 9 shield the cleaned fabric to prevent the cleaned impurities from falling back onto the fabric.
[0030] Working principle: The fabric first enters the processing frame 1, and under the action of the evenly distributed and specially treated transport rollers 2, it moves forward smoothly and orderly along a continuous transport path formed by a specific spacing, laying the foundation for subsequent processing steps. When the fabric is transported to the pretreatment component 3, the first motor 6 starts, driving the rotating rod 4 to rotate smoothly and flexibly. The collision strip 5 on the rotating rod 4 rotates accordingly and collides effectively with the rubber sleeve 36 on the side plate 35. The impact force generated by the collision causes the spring 32 in the fixed frame 31 to deform elastically, thereby driving the lifting frame 33 to slide up and down in the fixed frame 31, causing the fabric to vibrate. This vibration penetrates deep into the fabric and effectively loosens the dust particles attached between the fibers. Next, the fabric continues to move to the cleaning component 7, the second motor 74 starts, and through the meshing of the active gear 73 and the two driven gears 72, the two brush rollers 71 rotate synchronously in opposite directions. The dense and soft bristles on the surface of the brush rollers 71 penetrate deep into the fiber gaps on the fabric surface to accurately remove residual dust and impurities. The cleaning action is gentle and efficient and will not damage the fabric. During the pretreatment and cleaning process of the fabric, the suction pipes 8 symmetrically distributed on both sides of the treatment frame 1, under the action of the exhaust fan, quickly suck in the generated floating dust with strong suction and guide it to a special collection device to ensure a clean working environment and prevent floating dust from re-attaching to the fabric. Finally, the cleaned fabric continues to move under the drive of the transport roller 2. The support plate 9 with rounded corners at the bottom and top of the processing frame 1 provides stable support for the fabric. The rotating frame 10 cooperates with the support plate 9 to cover the cleaned fabric and prevent impurities from falling back to the top of the fabric, thus completing the entire fabric processing process.
[0031] The control method of the first motor 6 and the second motor 74 in this application is automatic control by a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Furthermore, this application is mainly used to protect the structure, shape and their combination, so the control method and circuit connection will not be explained in detail in this application. The device is powered by a built-in power supply or an external power supply.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A garment fabric processing device, characterized in that, include: The processing frame (1) has multiple evenly distributed transport rollers (2) rotatably connected inside for transporting the fabric; The pretreatment component (3) is located at the bottom of the processing frame (1) and is used to collide with the fabric to make the fabric vibrate, which makes it easier to clean the dust inside the fabric. A rotating component is located on one side of the pretreatment component (3) and is used in conjunction with the pretreatment component (3) to facilitate the cleaning of the fabric. The cleaning component (7) is located on the side of the pretreatment component (3) away from the rotating component and is used to clean the surface of the fabric. The suction pipes (8) are symmetrically distributed on both sides of the processing frame (1) to collect the floating dust generated during cleaning.
2. The garment fabric processing device according to claim 1, characterized in that: The pretreatment component (3) includes a fixed frame (31) fixedly installed at the bottom of the processing frame (1). The bottom of the fixed frame (31) is provided with a plurality of springs (32) evenly distributed. The fixed frame (31) is slidably connected to a lifting frame (33). A side plate (35) is fixedly connected to the side wall of the lifting frame (33). A rubber sleeve (36) is fixedly connected to the outside of the side plate (35).
3. The garment fabric processing device according to claim 2, characterized in that: Multiple sliders (34) are symmetrically distributed on the side wall of the lifting frame (33), and the multiple sliders (34) are slidably connected to the fixed frame (31) respectively.
4. The garment fabric processing device according to claim 1, characterized in that: The rotating assembly includes a rotating rod (4) rotatably connected inside the processing frame (1), a collision strip (5) is fixedly connected to the outside of the rotating rod (4), and the output shaft of a first motor (6) is fixedly connected to one end of the rotating rod (4). The first motor (6) is fixedly connected to the processing frame (1).
5. The garment fabric processing device according to claim 1, characterized in that: The cleaning assembly (7) includes two brush rollers (71) rotatably connected inside the processing frame (1). One end of each of the two brush rollers (71) is fixedly connected to a driven gear (72). The outer sides of the two driven gears (72) are meshed with a driving gear (73). The output shaft of a second motor (74) is fixedly connected to the side wall of the driving gear (73). A mounting shell (75) is fixedly connected to the side wall of the second motor (74). The mounting shell (75) is bolted to the processing frame (1).
6. The garment fabric processing device according to claim 5, characterized in that: The bottom of the processing frame (1) is fixedly connected to a support plate (9), and the upper end of the support plate (9) is rounded.
7. The garment fabric processing device according to claim 6, characterized in that: The processing frame (1) is rotatably connected to a rotating frame (10), which is in contact with the support plate (9).