A post-processing device for microfiber

CN224884461UActive Publication Date: 2026-10-23JIAN INNOVATION NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202522663587.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-16
Publication Date
2026-10-23
Estimated Expiration
2035-12-16

AI Technical Summary

Technical Problem

[0004]上述方案中的摔软装置,在摔软装置受到内部或外部的撞击时,通过缓冲组件对装置受到的冲击里进行缓冲,对装置进行防护,确保设备稳定运行,但是此摔软装置仅将皮革放置于摔软筒中,然后驱使摔软筒滚动进行摔揉,摔揉效果较差

Benefits of technology

[0013]综上所述,本实用新型具有以下有益效果:可以通过暂存板带动合成革到更高处而后摔下,以提高摔揉效果,还可通过拍打组件在摔揉过程中对皮革进行拍打,能更快地消除材料的“生硬”和“板结”感,使其整体变得柔软,进一步提高摔揉效果,还可通过蒸汽发生器向摔揉箱内间歇式送入蒸汽,使合成革高分子链段运动更为活跃,使纤维更易变形。

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Abstract

The utility model discloses a kind of post-processing equipment of imitated super fiber, it is related to imitated super fiber post-processing technical field, to solve the problem of existing softening device only leather is placed in softening cylinder, then drive softening cylinder rolls and is carried out to break down and knead, and the effect of breaking down and kneading is poor, its technical scheme main point is: including base and the support rod of fixed connection on base, motor is fixedly connected on support rod, motor output shaft is fixedly connected with breaking down and kneading box, box door is rotatably connected on breaking down and kneading box, two temporary storage plate are fixedly connected in breaking down and kneading box, stabilizer is fixedly connected on base, stabilizer is rotatably connected with breaking down and kneading box, beating component for improving breaking down and kneading efficiency is equipped on stabilizer.The utility model of a kind of post-processing equipment of imitated super fiber can be driven to higher place by temporary storage plate synthetic leather and then falls down, to improve breaking down and kneading effect, beating component can also be used to beat leather in breaking down and kneading process, make it overall become soft, further improve breaking down and kneading effect.
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Description

Technical Field

[0001] This utility model relates to the field of microfiber post-processing technology, and more specifically, to a microfiber post-processing device. Background Technology

[0002] Imitation microfiber synthetic leather (hereinafter referred to as imitation microfiber) is a high-end product in the synthetic leather industry. Its performance is extremely close to that of natural leather. The production of imitation microfiber mainly includes key processes such as base fabric preparation, polyurethane impregnation, coagulation, weight reduction extraction, and post-processing. Among them, the post-processing process is the core link that gives imitation microfiber its final appearance, texture, feel, style, and functional characteristics. "Tumbling to soften" is an extremely critical step in the post-processing of leather and imitation leather (including imitation microfiber). Its purpose is to break the initial rigidity of the material and give it a soft, full, and natural feel and a more realistic texture.

[0003] Patent CN221971592U discloses a natural tumbled leather sofa soft-tumble device, including a base with a cavity inside the base. A soft-tumble box is slidably connected between the inner walls of the cavity. A buffer component is provided inside the cavity. An installation plate and a fixing plate are fixedly connected to the top of the soft-tumble box. A soft-tumble cylinder is rotatably connected between the installation plate and the fixing plate. A power motor is fixedly installed on one side of the installation plate. The output end of the power motor passes through the installation plate and is fixedly connected to the soft-tumble cylinder. A heat dissipation component is provided on one side of the soft-tumble box. One end of the heat dissipation component extends into the interior of the soft-tumble cylinder and is fixedly connected to an atomizing spray pipe. The outer side of the atomizing spray pipe is rotatably connected to the shaft of the soft-tumble cylinder.

[0004] The tumbling device in the above solution buffers the impact on the device when it is subjected to internal or external impacts, thus protecting the device and ensuring stable operation. However, this tumbling device simply places the leather in the tumbling cylinder and drives the cylinder to roll and tumble, resulting in a poor tumbling effect.

[0005] Therefore, a new solution is needed to address this problem. Utility Model Content

[0006] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a microfiber-like post-processing device. This device can use a temporary storage plate to lift synthetic leather to a higher position and then drop it, thereby improving the tumbling and kneading effect. It can also use a patting component to pat the leather during the tumbling and kneading process, which can more quickly eliminate the "stiffness" and "hardness" of the material, making it softer overall and further improving the tumbling and kneading effect.

[0007] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a microfiber post-processing device includes a base and a support rod fixedly connected to the base. A motor is fixedly connected to the support rod, and a tumbling box is fixedly connected to the output shaft of the motor. A door is rotatably connected to the tumbling box, and two temporary storage plates are fixedly connected inside the tumbling box. A stabilizing rod is fixedly connected to the base, and the stabilizing rod is rotatably connected to the tumbling box. A patting component for improving tumbling efficiency is provided on the stabilizing rod.

[0008] The present invention is further configured such that: the patting assembly includes a plurality of sliding rods slidably connected to a stabilizing rod, a fixing block fixedly connected to the sliding rods, and a patting plate fixedly connected between the plurality of sliding rods; the sliding rods and the tumbling box are provided with driving components for driving the sliding rods to slide.

[0009] The present invention is further configured such that: the driving component includes a spring sleeved on the sliding rod and a pushing plate fixedly connected inside the tumbling box; the two ends of the spring are respectively fixedly connected to the stabilizing rod and the adjacent fixed block; when the pushing plate and the tumbling plate come into contact with each other, the spring is in a stretched state.

[0010] The present invention is further configured such that the pushing plate is inclined.

[0011] The present invention is further configured such that: a steam generator is fixedly connected to the base, a connecting pipe is fixedly connected to the output end of the steam generator, a jet frame is fixedly connected inside the stabilizer rod, and the connecting pipe is fixedly connected to the jet frame.

[0012] The present invention is further configured such that: a plurality of magnet blocks are fixedly connected to the door of the box, and the magnet blocks are attracted to the inner wall of the tumbling box.

[0013] In summary, this utility model has the following beneficial effects: the synthetic leather can be lifted to a higher position by the temporary storage plate and then dropped, thereby improving the tumbling effect; the leather can also be patted by the patting component during the tumbling process, which can more quickly eliminate the "stiffness" and "hardness" of the material, making it softer overall and further improving the tumbling effect; and steam can be intermittently supplied into the tumbling box by the steam generator, making the movement of the polymer chain segments of the synthetic leather more active and making the fibers easier to deform. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 A cross-sectional view of this utility model Figure 1 ; Figure 4 A cross-sectional view of this utility model Figure 2 ; Figure 5 This is a partial structural cross-sectional view of the present invention.

[0015] In the diagram: 1. Base; 2. Support rod; 3. Motor; 4. Tumbling box; 5. Box door; 6. Temporary storage plate; 7. Stabilizing rod; 8. Sliding rod; 9. Fixing block; 10. Beating plate; 11. Spring; 12. Pushing plate; 13. Steam generator; 14. Connecting pipe; 15. Jet frame; 16. Magnet block. Detailed Implementation

[0016] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0017] A microfiber post-processing device, such as Figures 1-5 As shown, the device includes a base 1 and a support rod 2 fixedly connected to the base 1. A motor 3 is fixedly connected to the support rod 2, and a tumbling box 4 is fixedly connected to the output shaft of the motor 3. A door 5 is rotatably connected to the tumbling box 4, and two temporary storage plates 6 are fixedly connected inside the tumbling box 4. A stabilizing rod 7 is fixedly connected to the base 1 and rotatably connected to the tumbling box 4. The stabilizing rod 7 is equipped with a beating component to improve the tumbling efficiency. When tumbling synthetic leather, the door 5 can be opened first, and then the synthetic leather can be placed into the tumbling box 4 through the door 5. Then the door 5 can be closed, and then the motor 3 can be turned on to drive the tumbling box 4 to rotate. When the tumbling box 4 rotates, it will also drive the temporary storage plates 6 to rotate. Then the synthetic leather inside the tumbling box 4 will come into contact with the temporary storage plates 6 and rotate with the temporary storage plates 6. When the temporary storage plates 6 rotate to a large tilt angle (such as...), Figure 3 As shown), the synthetic leather will slide off the temporary plate 6 and fall to the bottom of the tumbling box 4, thereby improving the tumbling effect. Then, the motor 3 continues to drive the tumbling box 4 to rotate, which will trigger the patting component to pat the synthetic leather, further improving the tumbling effect.

[0018] like Figures 3-4As shown, the tumbling assembly includes several sliding rods 8 slidably connected to the stabilizer 7, fixed blocks 9 fixedly connected to the sliding rods 8, and tumbling plates 10 fixedly connected between the sliding rods 8. The sliding rods 8 and the tumbling box 4 are equipped with driving components for driving the sliding rods 8 to slide. The driving components include a spring 11 sleeved on the sliding rod 8 and a pushing plate 12 fixedly connected inside the tumbling box 4. The two ends of the spring 11 are fixedly connected to the stabilizer 7 and the adjacent fixed blocks 9, respectively. When the pushing plate 12 contacts the tumbling plate 10, the spring 11 is in a stretched state. When the motor 3 drives the tumbling box 4 to rotate, it also synchronously drives the pushing plate 12. As the machine rotates, the pushing plate 12 will then contact and push the patting plate 10, causing the patting plate 10 to drive the sliding rod 8 to slide upward on the stabilizing rod 7. At this time, the spring 11 will be in a stretched state. When the motor 3 continues to drive the tumbling box 4 to rotate, and the synthetic leather slides off the temporary plate 6, the patting plate 10 will move to the highest point of the pushing plate 12. Then, as the motor 3 continues to rotate, the pushing plate 12 will no longer contact the patting plate 10. At this time, the spring 11 will reset and contract, causing the sliding rod 8 to slide downward. At this time, the patting plate 10 will also move downward to pat the leather, making it softer overall and further improving the tumbling effect.

[0019] like Figures 3-4 As shown, the push plate 12 is inclined to prevent the leather from getting caught on the push plate 12 and failing to fall to the bottom of the tumbling box 4 when it slips off the temporary storage plate 6.

[0020] like Figure 1 , Figure 2 , Figure 3 , Figure 5 As shown, a steam generator 13 is fixedly connected to the base 1, and a connecting pipe 14 is fixedly connected to the output end of the steam generator 13. An air jet frame 15 is fixedly connected inside the stabilizer 7. The connecting pipe 14 is fixedly connected to the air jet frame 15. During the tumbling and kneading process, steam is released every 3-5 minutes (release time is 30 seconds). Then, the steam will enter the air jet frame 15 through the connecting pipe 14 and finally be sprayed out from the air jet frame 15 into the tumbling and kneading box 4. This makes the movement of the polymer chain segments of synthetic leather more active and the fibers easier to deform.

[0021] like Figures 3-5 As shown, several magnet blocks 16 are fixedly connected to the door 5. The magnet blocks 16 are attracted to the inner wall of the tumbling box 4. When it is necessary to open the door 5, the motor 3 is started first to drive the door 5 to rotate to the top of the tumbling box 4 to prevent the synthetic leather from pressing on the door 5. Then, the door 5 is pressed so that the magnet blocks 16 are no longer attracted to the inner wall of the tumbling box 4. Then the door 5 can be opened to put in or take out the synthetic leather. When it is necessary to close the door 5, the door 5 is pulled directly to close it. Then the magnets 16 will be attracted to the inner wall of the tumbling box 4 to close the door 5. In this way, the door 5 does not need to be completely fixed, and the door 5 can be opened and closed more conveniently and quickly.

[0022] Working principle: When tumbling and kneading synthetic leather, first open the door 5, then put the synthetic leather into the tumbling box 4 through the door 5, and then close the door 5. Then, turn on the motor 3 to drive the tumbling box 4 to rotate. When the tumbling box 4 rotates, it will also drive the temporary plate 6 to rotate. Then the synthetic leather in the tumbling box 4 will come into contact with the temporary plate 6 and rotate with the temporary plate 6. When the temporary plate 6 rotates to a large tilt angle, the synthetic leather will slide off the temporary plate 6 and fall to the bottom of the tumbling box 4, thereby improving the tumbling effect. At the same time, the patting plate 10 will move to the highest point of the pushing plate 12. Then the motor 3 continues to rotate, so that the pushing plate 12 no longer contacts the patting plate 10. At this time, the spring 11 will reset and contract, causing the sliding rod 8 to slide downward. At this time, the patting plate 10 will also move downward to pat the leather, making it softer and further improving the tumbling effect.

[0023] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A microfiber post-processing device, comprising a base (1) and a support rod (2) fixedly connected to the base (1), characterized in that: A motor (3) is fixedly connected to the support rod (2), a tumbling box (4) is fixedly connected to the output shaft of the motor (3), a box door (5) is rotatably connected to the tumbling box (4), two temporary storage plates (6) are fixedly connected inside the tumbling box (4), a stabilizing rod (7) is fixedly connected to the base (1), the stabilizing rod (7) is rotatably connected to the tumbling box (4), and a patting component for improving the tumbling efficiency is provided on the stabilizing rod (7).

2. The microfiber post-processing equipment according to claim 1, characterized in that: The patting assembly includes a plurality of sliding rods (8) slidably connected to a stabilizing rod (7), a fixing block (9) fixedly connected to the sliding rods (8), and a patting plate (10) fixedly connected between the plurality of sliding rods (8). The sliding rods (8) and the tumbling box (4) are provided with driving components for driving the sliding rods (8) to slide.

3. The microfiber-like post-processing equipment according to claim 2, characterized in that: The driving component includes a spring (11) sleeved on the sliding rod (8) and a push plate (12) fixedly connected inside the tumbling box (4). The two ends of the spring (11) are fixedly connected to the stabilizing rod (7) and the adjacent fixed block (9), respectively. When the push plate (12) and the slapping plate (10) come into contact with each other, the spring (11) is in a stretched state.

4. The microfiber-like post-processing equipment according to claim 3, characterized in that: The push plate (12) is set at an angle.

5. The imitation microfiber post-processing equipment according to claim 1, characterized in that: A steam generator (13) is fixedly connected to the base (1), and a connecting pipe (14) is fixedly connected to the output end of the steam generator (13). A jet frame (15) is fixedly connected inside the stabilizer (7), and the connecting pipe (14) is fixedly connected to the jet frame (15).

6. The microfiber post-processing equipment according to claim 1, characterized in that: Several magnet blocks (16) are fixedly connected to the door (5), and the magnet blocks (16) are attracted to the inner wall of the tumbling box (4).

Citation Information

Patent Citations

  • Sofa leather milling device with natural milling

    CN221971592U