High pressure jetting type suction hose
Patent Information
- Application Number
- CN202522161199.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0003]现有技术中,钢管装基础受海床淤泥固结影响,常规吸泥作业需潜水人员下水进入桩内,使用水枪冲刷淤泥成为泥浆后才能将泥浆从桩内抽出,作业成本、难度高,安全风险大,且易受海况影响导致潜水人员无法下水作业
[0016]本申请提供的高压射水型吸泥管,包括吸泥管本体、高压空气输送装置和高压喷射装置;其中高压喷射装置对钢管桩内的土层进行冲刷清淤,将其变为流动泥浆,空气压缩机工作在吸泥管本体内形成负压抽水,将泥浆抽出从吸泥管本体抽出。本申请能够在脱离潜水员下水工作的情况下完成桩内吸泥,具有吸泥效果稳定、安全性高、使用便捷高效等优点。
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Figure CN224884805U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of offshore steel pipe pile foundation construction, and in particular to a high-pressure water jet type suction pipe. Background Technology
[0002] Offshore steel pipe pile foundations are a common type of foundation used in marine engineering, primarily to provide support for offshore structures such as offshore platforms, bridges, and wind turbine towers. During installation, the steel pipe pile foundation structures currently used on offshore platforms require driving the steel pipe piles into the seabed through mud, hard soil, or rock layers. To meet the installation requirements of the superstructure, it is often necessary to remove silt from the piles to a certain depth.
[0003] In existing technologies, steel pipe foundations are affected by the consolidation of seabed silt. Conventional sludge suction operations require divers to enter the pile and use water guns to flush the silt into mud before the mud can be extracted from the pile. This operation is costly, difficult, and carries significant safety risks. Furthermore, it is susceptible to sea conditions that may prevent divers from entering the water to perform the operation.
[0004] To address the above deficiencies, this application provides a high-pressure water jet type suction pipe that can perform dredging treatment inside steel pipe piles. Utility Model Content
[0005] This application provides a high-pressure water jet type suction pipe that can efficiently and conveniently complete the suction operation inside steel pipe piles.
[0006] This application provides a high-pressure water jet type sludge suction pipe, including a suction pipe body, a high-pressure jetting device, and a high-pressure air conveying device; wherein: The high-pressure jetting device includes several high-pressure nozzles, which are arranged around the mud inlet of the mud suction pipe body to flush the soil layer at the mud inlet. The high-pressure air delivery device includes an air compressor and an air duct, which leads into the body of the suction pipe.
[0007] In one possible design, high-pressure nozzles are evenly distributed around the body of the suction pipe, and the angle between the spray direction of the high-pressure nozzles and the axis of the suction pipe body is set between 0° and 90°.
[0008] In one possible design, a lowering protection device is also included; the lowering protection device includes multiple telescopic oil caps fixed to the outer wall of the suction pipe body, the telescopic oil caps being able to extend and retract radially along the suction pipe body, and rollers being fixed to the telescopic ends of the telescopic oil caps.
[0009] In one possible design, the telescopic oil jacks are fixed on the same cross-section of the suction pipe body, and the number of telescopic oil jacks is set to 4 to 8.
[0010] In one possible design, the compressed air duct is connected to the side wall of the suction pipe body.
[0011] In one possible design, the high-pressure jetting device also includes a water tank connected to the high-pressure nozzle.
[0012] In one possible design, the water tank is a ring-shaped tank, which is fixed around the outer wall of the sludge suction pipe body, and the high-pressure nozzle is fixed on the water tank.
[0013] In one possible design, a lifting lug is also fixed to the outer wall of the suction pipe body.
[0014] In one possible design, an infrared sensor and a pressure sensor are also fixed on the outer wall of the suction pipe body, and the infrared sensor and pressure sensor are fixed near the sludge inlet.
[0015] In one possible design, an underwater imaging device is also fixed to the outer wall of the suction pipe body, and the underwater imaging device is fixed near the mud inlet.
[0016] The high-pressure water jet type suction pipe provided in this application includes a suction pipe body, a high-pressure air conveying device, and a high-pressure jetting device. The high-pressure jetting device flushes and removes silt from the soil layer inside the steel pipe pile, turning it into flowing mud. An air compressor operates within the suction pipe body to create negative pressure, drawing the mud out of the suction pipe body. This application allows for suction of mud from within the pile without the need for divers, and offers advantages such as stable suction effect, high safety, and convenient and efficient use. Attached Figure Description
[0017] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.
[0018] Figure 1 A schematic diagram of the structure of a high-pressure water jet type sludge suction pipe provided in this application embodiment. Figure 1 ; Figure 2 A schematic diagram of the structure of a high-pressure water jet type sludge suction pipe provided in this application embodiment. Figure 2 .
[0019] The accompanying drawings illustrate specific embodiments of this application, which will be described in more detail below. These drawings and descriptions are not intended to limit the scope of the concept in any way, but rather to illustrate the concept of this application to those skilled in the art through reference to particular embodiments.
[0020] Explanation of reference numerals in the attached figures: 110 - Construction vessel; 120 - Sea level; 130 - Seabed surface; 140 - Steel pipe pile; 200-sludge suction pipe body; 310 - High-pressure nozzle; 320 - Water tank; 330 - Water pump; 410 - Air compressor; 420 - Air compressor duct; 510 - Telescopic hydraulic jack; 520 - Casters; 530 - Lifting lugs; 610 - Pressure sensor; 620 - Underwater imaging device; 630 - Infrared sensor. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0022] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, an indirect connection through an intermediate medium, or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0023] In the description of this application, it should be understood that the terms used, including "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", and "outer", are used to indicate orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the equipment or method of this application and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0024] In the specification, claims, and accompanying drawings of this application, the terms "first," "second," and "third" are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such uses of these terms can be interchanged where appropriate so that the embodiments of this application described herein can be implemented, for example, in orders other than those illustrated or described herein.
[0025] Furthermore, the terms “comprising” and “having”, and any variations thereof, in the description are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or maintenance tool that includes a series of steps or units is not limited to those steps or units that are explicitly listed, but also includes other steps or units that are not explicitly listed or that are inherent to such process, method, product, or maintenance tool.
[0026] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numbers in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with some aspects of this application as detailed in the appended claims.
[0027] Due to the consolidation of seabed silt, conventional sludge suction operations require divers to enter the pile and use water guns to flush the silt into mud before it can be extracted from the pile. This operation is costly, difficult, and carries significant safety risks. Furthermore, it is susceptible to sea conditions that may prevent divers from entering the water to perform the operation.
[0028] This application provides a high-pressure water jet type suction pipe that can efficiently and conveniently complete the suction operation inside steel pipe piles.
[0029] The technical solution of this application and how the technical solution of this application solves the above-mentioned technical problems are described in detail below with specific embodiments. These specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described again in some embodiments. The embodiments of this application will now be described with reference to the accompanying drawings.
[0030] Figure 1 A schematic diagram of the structure of a high-pressure water jet type sludge suction pipe provided in this application embodiment. Figure 1 .at the same time, Figure 1 It also illustrates the working scenario of the embodiments of this application, such as Figure 1 The high-pressure water jet type suction pipe provided in this application embodiment is lowered into the steel pipe pile 140 by the construction vessel 110. Construction is carried out after the mud inlet is close to the seabed surface 130. Correspondingly, the mud outlet extends from the sea level 120. The equipment that needs to be placed on the water can be placed on the construction vessel 110.
[0031] like Figure 1 As shown, the suction pipe includes: a suction pipe body 200, a high-pressure air conveying device, and a high-pressure jetting device; wherein: The high-pressure jetting device includes several high-pressure nozzles 310, which are arranged around the mud inlet of the mud suction pipe body 200 and are used to flush the soil layer at the mud inlet. The high-pressure air delivery device includes an air compressor 410 and an air compressor duct 420, which is inserted into the sludge suction pipe body 200.
[0032] Specifically, the high-pressure jetting device flushes the soil layer inside the steel pipe pile, turning it from silt into highly fluid mud. The high-pressure air conveying device delivers compressed air to the suction pipe body 200, creating negative pressure within the suction pipe body 200 to pump out the mud, thus completing the mud suction operation.
[0033] This application provides a high-pressure water jet type sludge suction pipe, including a suction pipe body 200, a high-pressure air conveying device, and a high-pressure jetting device. The high-pressure jetting device flushes and removes silt from the soil layer inside the steel pipe pile, turning it into flowing sludge. An air compressor 410 operates within the suction pipe body 200 to create negative pressure for pumping water, drawing the sludge out of the suction pipe body 200. It has the following technical effects: The embodiments of this application can complete the suction of mud inside the pile without the need for divers to work underwater, and have the advantages of stable suction effect, high safety, and convenient and efficient use.
[0034] Figure 2 A schematic diagram of the structure of a high-pressure water jet type sludge suction pipe provided in this application embodiment. Figure 2 .
[0035] like Figure 2 As shown, the suction pipe includes a suction pipe body 200, a high-pressure jetting device, and a high-pressure air conveying device. Specifically, the silt on the soil layer is flushed by the high pressure of the high-pressure jetting device to form a highly fluid mud-water mixture. The high-pressure air conveying device creates a negative pressure in the suction pipe body 200 to pump water, thereby driving the mud to be extracted from the suction pipe body 200, thus completing the suction operation.
[0036] The specific structure of the high-pressure injection device is described below: Specifically, the high-pressure nozzles 310 are evenly distributed around the suction pipe body 200, and the angle between the spray direction of the high-pressure nozzles 310 and the axis of the suction pipe body 200 is set between 0° and 90°.
[0037] In one implementation, multiple high-pressure nozzles 310 are evenly distributed on different positions of the outer wall of the suction pipe body 200; multiple high-pressure nozzles 310 are also distributed in each position. The high-pressure nozzles 310 distributed in the same position have different spraying directions. The spraying directions of the high-pressure nozzles 310 are all set towards the direction of the mud inlet pipe, and the angle between the spraying direction and the axis of the suction pipe body 200 is set between 0° and 90°.
[0038] Furthermore, the high-pressure nozzles 310, which are set in the same direction, are evenly distributed according to their included angle within the range of 0° to 90°.
[0039] For example, if four high-pressure nozzles 310 are set in the same location, their included angles can be set to 0°, 30°, 60°, and 90° respectively.
[0040] Furthermore, the high-pressure jetting device also includes a water storage tank 320, which is fed by a water pump 330. The water pump 330 is connected to the water storage tank 320 through an inlet pipe, and the water storage tank 320 is connected to the high-pressure nozzle 310.
[0041] In one embodiment, the water storage tank 320 is an annular water tank, which is fixed around the outer wall of the sludge suction pipe body 200, and the high-pressure nozzle 310 is fixed on the water storage tank 320.
[0042] Specifically, the water tank 320 is designed in a ring shape. On the one hand, this ensures that the weight of the water tank is evenly distributed around the suction pipe body 200, maintaining the balance around the suction pipe body 200 and preventing one side from being too heavy and affecting the suction effect. On the other hand, the water tank 320 can also serve as a fixed support for the nozzle, making it convenient to fix the high-pressure nozzle 310 at different heights.
[0043] Specifically, a liquid level sensor is installed inside the water storage tank 320. The liquid level sensor is used to obtain the liquid level of the water storage tank 320 and to store water in the water storage tank 320 according to the liquid level.
[0044] According to the embodiment of the high-pressure nozzle 310 provided in this application, the high-pressure nozzle 310 can perform high-pressure flushing at different angles around the sludge suction port to achieve efficient sludge removal.
[0045] Specifically, the high-pressure jetting device includes a water storage tank 320 and several high-pressure nozzles 310. The water storage tank 320 is used to supply water to the high-pressure nozzles 310. The high-pressure nozzles 310 are installed around the mud inlet of the mud suction pipe body 200 and are used to flush the soil layer at the mud inlet.
[0046] The specific structure of the high-pressure air conveying device is described below: Specifically, the high-pressure air delivery device includes an air compressor 410 and an air compressor duct 420, which is connected to the side wall of the suction pipe body 200.
[0047] Specifically, the connection between the compressed air duct 420 and the sludge suction pipe body 200 is close to the sludge inlet of the sludge suction pipe body 200.
[0048] Specifically, high-pressure air is supplied to the sludge suction pipe body 200 by the air compressor 410, thereby creating a negative pressure in the sludge suction pipe body, drawing water upward and extracting the flowing sludge.
[0049] Furthermore, the suction pipe provided in this application embodiment also includes a lowering protection device, which includes a plurality of telescopic oil tops 510 fixed on the outer wall of the suction pipe body 200. The telescopic oil tops 510 can extend and retract radially along the suction pipe body 200, and the telescopic ends of the telescopic oil tops 510 are fixed with rollers 520.
[0050] Specifically, when the suction pipe body 200 is lowered, the telescopic hydraulic jack 510 can be used to press against the inner wall of the steel pipe pile, and the roller 520 can be used to slide down, avoiding collision with the steel pipe pile during lowering; and by using the telescopic hydraulic jack 510 in different directions to work together, the suction pipe body 200 can be tilted to complete the dredging operation at different positions at the bottom of the steel pipe pile.
[0051] Furthermore, the telescopic oil cap 510 is set on the same cross-section of the suction pipe body 200, and 4 to 8 caps are arranged around the suction pipe body 200 to ensure that the suction pipe body 200 can tilt in different directions.
[0052] Furthermore, a lifting lug 530 is fixed on the outer wall of the suction pipe body 200.
[0053] Specifically, there are two lifting lugs 530, which are set opposite each other on the outer wall of the suction pipe body 200; they are used to lift and lower the suction pipe body 200 during operation.
[0054] Specifically, an infrared sensor 630 and a pressure sensor 610 are also fixed on the outer wall of the suction pipe body 200, and the infrared sensor 630 and the pressure sensor 610 are fixed near the sludge inlet.
[0055] Specifically, by using the infrared sensor 630 to measure the distance, the distance from the suction pipe body 200 to the bottom or inner wall of the steel pipe pile can be obtained, which facilitates data observation and avoids impact.
[0056] Specifically, an underwater imaging device 620 is also fixed on the outer wall of the suction pipe body 200, and the underwater imaging device 620 is fixed near the mud inlet.
[0057] Furthermore, similarly, both the pressure sensor 610 and the underwater imaging device 620 are used to provide pressure data and image data, which facilitates the observation of underwater conditions by personnel on the surface of the water, making control easier and preventing contact with the bottom.
[0058] Specifically, the embodiments of this application also include a control module, which includes a controller. The controller is connected to the telescopic hydraulic jack 510, the infrared sensor 630, the pressure sensor 610, the imaging device, the valve of the high-pressure nozzle, and the valve of the water pump 330.
[0059] Specifically, the controller can be connected to the aforementioned devices via wired or wireless means, enabling remote or local control of these devices.
[0060] Specifically, the control module also includes a display screen and wireless transmission equipment to work with the controller to achieve control.
[0061] Specifically, the controller can control the water pump 330 to take in water by controlling the water level, control the tilt direction and angle of the suction pipe body 200 by controlling the telescopic oil top 510, and observe the underwater situation, so as to achieve effective control of the suction pipe and complete the suction operation inside the steel pipe pile more efficiently, conveniently and safely.
[0062] This application embodiment includes a suction pipe body 200, a high-pressure jetting device, a high-pressure air conveying device, a lowering protection device, and a control module. The high-pressure jetting device includes several high-pressure nozzles 310, which are arranged around the mud inlet of the suction pipe body 200 to flush the soil layer at the mud inlet. The high-pressure air conveying device includes an air compressor 410 and an air compressor duct 420, which extends into the suction pipe body 200. The lowering protection device includes multiple telescopic hydraulic jacks 510 fixed to the outer wall of the suction pipe body 200. The hydraulic jacks 510 can extend and retract radially along the suction pipe body 200, and rollers 520 are fixed to the telescopic ends of the hydraulic jacks 510. This application embodiment has the following technical effects: The high-pressure jetting device includes a water storage tank 320 and several high-pressure nozzles 310. The water storage tank 320 is used to supply water to the high-pressure nozzles 310. The high-pressure nozzles 310 can perform high-pressure flushing at different angles around the sludge suction port to achieve efficient sludge removal.
[0063] The high-pressure air delivery device delivers high-pressure air into the sludge suction pipe body 200 through the air compressor 410, thereby creating a negative pressure inside the sludge suction pipe body, drawing water upwards, and extracting the flowing sludge.
[0064] When the suction pipe body 200 is lowered, it can be lowered through the lifting lug 530. The telescopic hydraulic jack 510 of the lowering protection device pushes against the inner wall of the steel pipe pile and slides down through the roller 520 to avoid collision with the steel pipe pile during lowering. Furthermore, by coordinating the output of the telescopic hydraulic jack 510 in different directions, the suction pipe body 200 can be tilted to complete the dredging operation at different positions at the bottom of the steel pipe pile.
[0065] The control module can work with pressure sensor 610, infrared sensor 630 and underwater imaging device 620 to collect data and control equipment, enabling staff to observe and control the underwater situation from the water surface to complete underwater dredging work.
[0066] In summary, the embodiments of this application can complete the suction of mud inside the pile without the need for divers to work underwater, and have the advantages of stable suction effect, high safety, and convenient and efficient use.
[0067] Finally, it should be noted that other embodiments of this utility model will readily occur to those skilled in the art upon consideration of the specification and practice of the utility model disclosed herein. This utility model is intended to cover any variations, uses, or adaptations of this utility model that follow the general principles of this utility model and include common knowledge or customary techniques in the art not disclosed herein, and is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this utility model is limited only by the appended claims.
Claims
1. A high-pressure water jet type sludge suction pipe, characterized in that, It includes the sludge suction pipe body, the high-pressure injection device, and the high-pressure air delivery device; wherein: The high-pressure jetting device includes several high-pressure nozzles, which are arranged around the mud inlet of the mud suction pipe body and are used to flush the soil layer at the mud inlet. The high-pressure air delivery device includes an air compressor and an air compressor duct, the air compressor duct being inserted into the body of the sludge suction pipe.
2. The suction pipe according to claim 1, characterized in that, The high-pressure nozzles are evenly distributed around the body of the suction pipe, and the angle between the spray direction of the high-pressure nozzles and the axis of the suction pipe body is set between 0° and 90°.
3. The suction pipe according to claim 1, characterized in that, It also includes a lowering protection device; the lowering protection device includes multiple telescopic oil caps fixed on the outer wall of the sludge suction pipe body, the telescopic oil caps can extend and retract radially along the sludge suction pipe body, and the telescopic ends of the telescopic oil caps are fixed with rollers.
4. The suction pipe according to claim 3, characterized in that, The telescopic oil jacks are fixed on the same cross-section of the suction pipe body, and the number of telescopic oil jacks is set to 4 to 8.
5. The suction pipe according to claim 1, characterized in that, The compressed air duct is connected to the side wall of the suction pipe body.
6. The suction pipe according to claim 1, characterized in that, The high-pressure jetting device also includes a water storage tank, which is connected to the high-pressure nozzle.
7. The suction pipe according to claim 6, characterized in that, The water storage tank is a ring-shaped tank, which is fixed around the outer wall of the sludge suction pipe body, and the high-pressure nozzle is fixed on the water storage tank.
8. The suction pipe according to claim 1, characterized in that, The outer wall of the suction pipe body is also fixed with a lifting lug.
9. The suction pipe according to claim 1, characterized in that, An infrared sensor and a pressure sensor are also fixed on the outer wall of the suction pipe body, and the infrared sensor and pressure sensor are fixed near the sludge inlet.
10. The suction pipe according to any one of claims 1-8, characterized in that, An underwater imaging device is also fixed on the outer wall of the sludge suction pipe body, and the underwater imaging device is fixed near the sludge inlet.