A cutter suction river channel dredging device convenient to maintain
Patent Information
- Application Number
- CN202522540008.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-29
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-29
AI Technical Summary
河道清淤船是由载具、淤泥清理装置、制浆装置和泥浆储存装置组成的清淤设备,其中绞吸式河道清淤船的维护需重点关注绞刀系统、液压系统、输送泵等核心设备,定期检查与保养是关键,其中铰刀大多位于船体的端部一定距离,当对铰刀进行维护时不便于工作人员移动到铰刀的侧部,影响维护的便捷性
[0011]本实用新型的优点在于:(1)本实用新型中,当需要对铰刀进行维护时,利用两个第一抱闸减速电机带动两个螺杆旋转,通过两个螺杆和两个 L形支架之间的螺纹配合带动踩踏板向摆动架和铰刀的侧部移动,当踩踏板完全移动到河道清淤船体的端部时,利用两个第二抱闸减速电机带动两个踩踏板向内侧转动,使踩踏板处于水平状态,以便维护人员在踩踏板上走动对铰刀进行维修。
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Figure CN224884806U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of river dredging technology, and more specifically, to a dredging device for easy maintenance using a cutter suction dredging method. Background Technology
[0002] Dredging of urban river and lake bottom sediments is a crucial aspect of urban water environment management, and its construction quality directly impacts the success or failure of the remediation effort. Traditional dredging methods involve harsh working environments, significant ecological damage to bottom sediments, and a high risk of secondary pollution during construction. They also have long construction cycles, are heavily influenced by weather conditions, and require the construction of cofferdams and treatment storage areas, often limiting their implementation in urban environments. In contrast, the environmentally friendly integrated dredging and dewatering technology effectively ensures dredging depth and location, reduces secondary pollution, and utilizes pipelines to transport sludge to dewatering and drying plants, achieving integrated dredging, treatment, and disposal, thus achieving the goals and effects of environmentally friendly dredging. A river dredging vessel is a dredging equipment consisting of a carrier, sludge removal device, slurry preparation device, and sludge storage device. Maintenance of cutter suction dredging vessels requires close attention to core equipment such as the cutter system, hydraulic system, and delivery pump. Regular inspection and maintenance are crucial. The cutter head is often located at a certain distance from the end of the hull, making it difficult for workers to access the side of the cutter head during maintenance, thus affecting the convenience of maintenance. Therefore, we propose a cutter suction dredging device that is easy to maintain. Utility Model Content
[0003] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a dredging device for river channels that is easy to maintain.
[0004] To solve the above problems, this utility model adopts the following technical solution: a maintenance-friendly cutter suction dredging device for river dredging, comprising a river dredging hull, a swing frame at one end of the hull, a reamer at one end of the swing frame, a suction pipe below the swing frame, movable slots on both sides of the hull, and mounting slots on both sides of the hull. The inner cavities of the two movable slots are rotatably connected to screws via bearings. The inner cavities of the two mounting slots are fixedly installed with first brake reduction motors. The output shafts of the two first brake reduction motors are connected to the ends of the screws via couplings. L-shaped brackets are threaded onto the outer sides of the two screws. The ends of the two L-shaped brackets extend to both sides of the hull and are provided with mounting chambers. The inner cavities of the two mounting chambers are fixedly installed with second brake reduction motors. The output shafts of the second brake reduction motors extend to the outside of the L-shaped brackets and are fixedly connected to foot pedals. Auxiliary maintenance mechanisms are provided on the two foot pedals.
[0005] As a preferred embodiment of this utility model, the two auxiliary maintenance mechanisms include sliding grooves respectively disposed on two pedals, and telescopic plates are slidably connected to the inner cavities of the two sliding grooves. One telescopic plate extends to the outside of the pedal and is provided with an insert block, and the other telescopic plate extends to the outside of the pedal and is provided with a slot. Fixing holes are provided on both sides of the inner cavity of the slot, and a screw hole is provided on the insert block. A wing screw is threaded into the inner cavity of the screw hole.
[0006] In a preferred embodiment of this utility model, two sliding rods are fixedly sleeved in the inner cavity of the movable groove, and the sliding rods are movably sleeved with the L-shaped bracket.
[0007] As a preferred embodiment of this utility model, a telescopic hose is fixedly connected to the inner wall of the movable groove, the end of the telescopic hose is connected to the end of the L-shaped bracket, and the telescopic hose is sleeved on the outside of the screw.
[0008] As a preferred embodiment of this utility model, a first protective door is hinged to the outside of the inner cavity of the mounting groove, and a second protective door is hinged to the outside of the inner cavity of the mounting chamber.
[0009] As a preferred embodiment of this utility model, a winch device is provided on the top of the hull of the river dredging vessel, and the cable on the winch device is connected to the swing frame.
[0010] In a preferred embodiment of this utility model, the inner cavity size of the slot is equal to the outer size of the insert block.
[0011] The advantages of this utility model are: (1) In this utility model, when the reamer needs to be maintained, the two first brake reduction motors drive the two screws to rotate. Through the threaded connection between the two screws and the two L-shaped brackets, the pedals are driven to move to the side of the swing frame and the reamer. When the pedals are completely moved to the end of the river dredging vessel, the two second brake reduction motors drive the two pedals to rotate inward, so that the pedals are in a horizontal state, so that maintenance personnel can walk on the pedals to repair the reamer.
[0012] (2) In this utility model, when the two pedals are adjusted to be horizontal, the two telescopic plates are pulled closer to each other. The two telescopic plates are connected by the cooperation of slots, inserts, fixing holes, screw holes and wing screws. At the same time, the two telescopic plates can slide on the two pedals so that maintenance personnel can walk on the telescopic plates to perform maintenance on the underside of the reamer and swing frame. Attached Figure Description
[0013] Figure 1 is a schematic diagram of the overall structure of this utility model.
[0014] Figure 2 is an exploded view of the overall structure of this utility model.
[0015] Figure 3 is a structural schematic diagram of the hull of the river dredging vessel of this utility model.
[0016] Figure 4 is a cross-sectional schematic diagram of the foot pedal of this utility model.
[0017] Figure 5 is a structural schematic diagram of the telescopic plate of this utility model.
[0018] The labels in the diagram are as follows: 1. River dredging vessel hull; 2. Swing frame; 3. Reamer; 4. Moving groove; 5. Mounting groove; 6. Screw; 7. First brake reduction motor; 8. L-shaped bracket; 9. Installation chamber; 10. Second brake reduction motor; 11. Foot pedal; 12. Auxiliary maintenance mechanism; 13. Slide bar; 14. Slide groove; 15. Telescopic plate; 16. Slot; 17. Insert block; 18. Fixing hole; 19. Screw hole; 20. Wing screw; 21. Suction pipe; 22. Winch equipment; 23. First protective door; 24. Telescopic hose; 25. Second protective door. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example 1
[0022] As shown in Figures 1 to 5, a maintenance-friendly cutter suction dredging device includes a dredging vessel hull 1. A swing frame 2 is installed at one end of the hull 1, and a reamer 3 is installed at the other end of the swing frame 2. A suction pipe 21 is installed below the swing frame 2. Moving slots 4 are provided on both sides of the hull 1. A winch 22 is installed on the top of the hull 1, and a cable on the winch 22 is connected to the swing frame 2. Mounting slots 5 are provided on both sides of the hull 1. Screws 6 are rotatably connected to the inner cavities of the two moving slots 4 via bearings. First brake reduction motors 7 are fixedly installed in the inner cavities of the two mounting slots 5. The output shafts of the two first brake reduction motors 7 are connected to the ends of the screws 6 via couplings. L-shaped brackets 8 are threaded onto the outer sides of the dredging vessel 1. The ends of the two L-shaped brackets 8 extend to both sides of the dredging vessel 1 and are provided with installation chambers 9. The inner cavities of the two installation chambers 9 are respectively fixedly installed with second brake reduction motors 10. The output shafts of the second brake reduction motors 10 extend to the outside of the L-shaped brackets 8 and are fixedly connected with pedals 11. The inner sides of the two pedals 11 are respectively in contact with both sides of the dredging vessel 1. The two pedals 11 are provided with auxiliary maintenance mechanisms 12. The inner cavity of the moving groove 4 is fixedly fitted with two sliding rods 13. The sliding rods 13 and the L-shaped brackets 8 are movably fitted. The L-shaped brackets 8 are limited by the fitting between the sliding rods 13 and the L-shaped brackets 8, so that the L-shaped brackets 8 can only move along the axial direction of the screw 6. The outer cavity of the installation groove 5 is hinged with a first protective door 23, which protects the inner cavity of the installation groove 5. The inner cavity is hinged to a second protective door 25, which protects the inner cavity of the installation chamber 9. Example 2
[0023] Based on Embodiment 1, as shown in Figures 1 to 5, the two auxiliary maintenance mechanisms 12 include slide grooves 14 respectively disposed on two pedals 11. The inner cavities of the two slide grooves 14 are slidably connected to telescopic plates 15. The side of the telescopic plate 15 is in contact with the inner wall of the slide groove 14 to ensure the stability of the telescopic plate 15 sliding in the slide groove 14. The end of one telescopic plate 15 extends to the outside of the pedal 11 and is provided with an insert 17. The end of the other telescopic plate 15 extends to the outside of the pedal 11 and is provided with a slot 16. The inner cavity of the slot 16 is the same size as the outer size of the insert 17 to ensure the stability of the insert 17 inserted into the inner cavity of the slot 16. Fixing holes 18 are provided on both sides of the inner cavity of the slot 16. A screw hole 19 is provided on the insert 17. A wing screw 20 is threaded into the inner cavity of the screw hole 19. The outer diameter of the threaded end of the wing screw 20 is the same as the inner diameter of the fixing hole 18. Example 3
[0024] Based on Embodiment 1 and Embodiment 2, as shown in Figures 1 to 3, a telescopic hose 24 is fixedly connected to the inner wall of the movable groove 4. The end of the telescopic hose 24 is connected to the end of the L-shaped bracket 8. The telescopic hose 24 is sleeved on the outside of the screw 6 to protect the outside of the screw 6.
[0025] It should be noted that this utility model is a dredging device for easy maintenance. When the cutter 3 needs to be repaired, the winch 22 is used to lift the cutter 3 and the swing frame 2 from the water surface. Then, the two first brake reduction motors 7 are started to rotate the two screws 6. Through the threaded engagement between the two screws 6 and the two L-shaped brackets 8, the pedal 11 is moved to the side of the swing frame 2 and the cutter 3. When the pedal 11 is completely moved to the end of the dredging vessel hull 1, the two second brake reduction motors 10 are started to rotate the two pedals 11 inward, so that the pedal 11 is in a horizontal state. Then, the telescopic plates 15 in the inner cavity of the two slide grooves 14 are pulled closer to each other, so that the insert 17 on one telescopic plate 15 is inserted into the slot 16 on the other telescopic plate 15. The wing screw 20 is fitted into the inner cavity of the fixing hole 18, and the end of the wing screw 20 is threaded into the screw hole 19. The inner cavity is used to fix the two telescopic plates 15 together. Finally, the maintenance personnel can move on the pedal 11 and the telescopic plates 15. At the same time, the two telescopic plates 15 can slide on the two pedals 11 to adjust the position of the telescopic plates 15.
[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.
Claims
1. A maintenance-friendly cutter suction dredging device, comprising a dredging vessel hull (1), characterized in that: The dredging vessel (1) has a swing frame (2) at one end, a reamer (3) at one end, a suction pipe (21) below the swing frame (2), a moving groove (4) on both sides of the dredging vessel (1), and a mounting groove (5) on both sides of the dredging vessel (1). The inner cavities of the two moving grooves (4) are respectively connected to screws (6) by bearings. The inner cavities of the two mounting grooves (5) are respectively fixedly installed with first brake reduction motors (7). The output shafts of the two first brake reduction motors (7) are respectively connected to the ends of the screws (6) by couplings. The outer sides of the two screws (6) are respectively threaded with L-shaped brackets (8). The ends of the L-shaped bracket (8) extend to both sides of the river dredging vessel (1) and are provided with installation chambers (9). The inner cavities of the two installation chambers (9) are respectively fixedly installed with second brake reduction motors (10). The output shafts of the second brake reduction motors (10) extend to the outside of the L-shaped bracket (8) and are fixedly connected with pedals (11). The two pedals (11) are provided with auxiliary maintenance mechanisms (12).
2. The easy-to-maintain cutter suction dredging device for river channels according to claim 1, characterized in that: The two auxiliary maintenance mechanisms (12) include slide grooves (14) respectively provided on two pedals (11). The inner cavities of the two slide grooves (14) are slidably connected to telescopic plates (15). The end of one telescopic plate (15) extends to the outside of the pedal (11) and is provided with a plug (17). The end of the other telescopic plate (15) extends to the outside of the pedal (11) and is provided with a slot (16). Fixing holes (18) are provided on both sides of the inner cavity of the slot (16). A screw hole (19) is provided on the plug (17). A wing screw (20) is threaded into the inner cavity of the screw hole (19).
3. The easy-to-maintain cutter suction dredging device for river channels according to claim 1, characterized in that: The inner cavity of the movable groove (4) is fixedly fitted with two slide rods (13), and the slide rods (13) and the L-shaped bracket (8) are movably fitted together.
4. The easy-to-maintain cutter suction dredging device for river channels according to claim 1, characterized in that: The inner wall of the movable groove (4) is fixedly connected with a telescopic hose (24), the end of the telescopic hose (24) is connected to the end of the L-shaped bracket (8), and the telescopic hose (24) is sleeved on the outside of the screw (6).
5. The easy-to-maintain cutter suction dredging device for river channels according to claim 1, characterized in that: The outer side of the inner cavity of the mounting slot (5) is hinged with a first protective door (23), and the outer side of the inner cavity of the mounting chamber (9) is hinged with a second protective door (25).
6. The easy-to-maintain cutter suction dredging device for river channels according to claim 1, characterized in that: The top of the dredging vessel (1) is equipped with a winch (22), and the cable on the winch (22) is connected to the swing frame (2).
7. A dredging device for easy maintenance using a cutter suction hopper as described in claim 2, characterized in that: The inner cavity of the slot (16) is the same size as the outer shape of the insert (17).
