Aluminum alloy wall

CN224884952UActive Publication Date: 2026-10-23ANHUI TONGXI JINPENG ALUMINUM
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Patent Information

Application Number
CN202522131458.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-09
Publication Date
2026-10-23
Estimated Expiration
2035-10-09

AI Technical Summary

Technical Problem

传统厚重墙体局限:以砖石、混凝土为主的传统墙体,虽有一定强度,但自重过大,增加建筑基础负荷且占用空间;保温性差,能耗高难满足节能要求;施工慢,无法适配快速建造需求

Benefits of technology

[0015]综上所述,本实用新型具有以下有益效果:高强度与稳定性,高强度高性能铝合金型材柱的设计及加强筋的设置,使墙体具备出色的结构强度和抗变形能力,能够承受较大的竖向荷载和水平推力,适用于高层建筑等对墙体强度要求较高的场景。

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Abstract

The utility model relates to building wall technology field discloses an aluminium alloy wall, its technical scheme main points are including: a plurality of high -performance aluminium alloy section bar, fire -retardant filling core, glass magnesium board, high -performance aluminium alloy section bar inside is provided with the chamber, the horizontal section of chamber is rectangular, adopts the tongue -and -groove type connection between adjacent high -performance aluminium alloy section bar, and is equipped with fire -retardant sealant strip at the junction, fire -retardant filling core fills and sets up in the chamber inside high -performance aluminium alloy section bar inside, a plurality of high -performance aluminium alloy section bar is pasted with glass magnesium board respectively after connecting, the front side and the back side of high -performance aluminium alloy section bar, the left side of high -performance aluminium alloy section bar is provided with the protruding installation insertion strip, the right side of high -performance aluminium alloy section bar is provided with recessed installation insertion slot, the installation insertion slot with the installation insertion strip shape matches.
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Description

Technical Field

[0001] This utility model relates to the field of building wall technology, and more specifically, to an aluminum alloy wall. Background Technology

[0002] Building walls need to have both structural load-bearing and thermal insulation and fireproofing functions, and both traditional and existing lightweight walls have obvious shortcomings: Limitations of traditional heavy walls: Traditional walls, mainly made of brick, stone and concrete, have a certain strength, but their weight is too great, increasing the load on the building foundation and taking up space; they have poor thermal insulation, high energy consumption and cannot meet energy-saving requirements; and they are slow to construct, making them unsuitable for rapid construction needs.

[0003] Existing lightweight wall structures have limitations: While lightweight wall structures such as light steel keel and ordinary aluminum alloy solve the problem of weight reduction, they lack strength and durability, have weak resistance to deformation, poor fireproof sealing, low fire resistance limit and are prone to leakage, and have poor thermal insulation and structural coordination.

[0004] Current building codes have raised requirements for fire resistance and energy efficiency of walls, making it necessary to design a new type of wall structure. Utility Model Content

[0005] The purpose of this utility model is to provide an aluminum alloy wall with high strength and stability, excellent fire resistance, good thermal insulation performance, and strong durability.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an aluminum alloy wall, comprising: a plurality of high-performance aluminum alloy profile columns, a flame-retardant filling core, and a magnesium oxide board; The high-performance aluminum alloy profile column has a cavity inside, and the horizontal cross section of the cavity is rectangular. Adjacent high-performance aluminum alloy profile columns are connected by tongue and groove joints, and fireproof sealing strips are provided at the connection points. The flame-retardant filling core is filled in the cavity inside the high-performance aluminum alloy profile column. After the multiple high-performance aluminum alloy profile columns are connected, magnesium oxide boards are respectively attached to the front and rear sides of the high-performance aluminum alloy profile columns.

[0007] As a preferred embodiment of this utility model, the high-performance aluminum alloy profile column has a protruding mounting strip on the left side and a recessed mounting slot on the right side, wherein the mounting slot and the mounting strip are shaped to match.

[0008] As a preferred technical solution of this utility model, the front and rear sides of the high-performance aluminum alloy profile column are respectively provided with connecting holes at the positions corresponding to the mounting slots and on the mounting strips. The connecting holes are equipped with connecting bolts. After the mounting strips are inserted into the mounting slots, the two adjacent high-performance aluminum alloy profile columns are connected by screwing the connecting bolts into the connecting holes.

[0009] As a preferred embodiment of this utility model, the connecting bolt is a stainless steel bolt, and the stainless steel bolt is equipped with a reinforcing washer at the connection position with the high-performance aluminum alloy profile column.

[0010] As a preferred embodiment of this utility model, the high-performance aluminum alloy profile column is provided with raised mesh reinforcing ribs on the profile surface corresponding to the cavity side.

[0011] As a preferred embodiment of this utility model, the high-performance aluminum alloy profile column is internally configured with a plurality of transverse reinforcing ribs and a plurality of longitudinal reinforcing ribs. The two ends of the transverse reinforcing ribs are respectively supported between the left and right side walls of the high-performance aluminum alloy profile column, and the two ends of the longitudinal reinforcing ribs are respectively supported between the front and rear side walls of the high-performance aluminum alloy profile column.

[0012] As a preferred embodiment of this invention, the flame-retardant filling core is a flame-retardant rigid polyurethane foam core material, and the thermal conductivity of the flame-retardant filling core is ≤0.025W / (m²). K).

[0013] As a preferred technical solution of this utility model, the magnesium oxide board is bonded and fixed to the high-performance aluminum alloy profile column by a high-temperature resistant adhesive.

[0014] As a preferred embodiment of this utility model, the yield strength of the high-performance aluminum alloy profile column is at least 320 MPa.

[0015] In summary, this utility model has the following beneficial effects: high strength and stability. The design of the high-strength and high-performance aluminum alloy profile column and the setting of the reinforcing ribs enable the wall to have excellent structural strength and deformation resistance, and can withstand large vertical loads and horizontal thrusts, making it suitable for high-rise buildings and other scenarios with high requirements for wall strength. Excellent fire resistance: Magnesium oxide board has good fire resistance properties. Combined with flame-retardant polyurethane filling layer and fireproof sealing strip, it can improve the fire resistance limit of the wall, effectively delay the spread of fire, and buy time for personnel evacuation and fire rescue.

[0016] Excellent thermal insulation performance: The low thermal conductivity of the flame-retardant rigid polyurethane filling layer significantly reduces the heat transfer coefficient of the wall, greatly improving its thermal insulation performance. In winter, it reduces indoor heat loss, and in summer, it prevents outdoor heat from entering, reducing building air conditioning energy consumption and meeting building energy efficiency standards. Durability and environmental friendliness: High-performance aluminum alloy profile columns have good corrosion resistance and oxidation resistance, magnesium oxide board is moisture-proof and insect-proof, and polyurethane filling layer has good chemical stability, giving the wall a long service life. Attached Figure Description

[0017] Figure 1 This is a structural schematic diagram of the high-performance aluminum alloy profile column of this utility model; Figure 2 This is a schematic diagram of the wall structure of this utility model; Figure 3 This is a schematic diagram of the mesh reinforcing ribs of this utility model.

[0018] In the diagram: 1. High-performance aluminum alloy profile column; 2. Flame-retardant filling core; 3. Magnesium oxide board; 4. Chamber; 5. Mounting strip; 6. Mounting slot; 7. Connecting hole; 8. Connecting bolt; 9. Mesh reinforcing rib; 10. Transverse reinforcing rib; 11. Longitudinal reinforcing rib. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Therefore, the following detailed description of the embodiments of this utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0020] like Figure 1-3 As shown, this utility model provides an aluminum alloy wall, comprising: a plurality of high-performance aluminum alloy profile columns 1, a flame-retardant filling core 2, and a magnesium oxide board 3; The high-performance aluminum alloy profile column 1 has a cavity 4 inside. The horizontal cross-section of the cavity 4 is rectangular. Adjacent high-performance aluminum alloy profile columns 1 are connected by tongue and groove joints, and fireproof sealing strips are installed at the joints. The fireproof sealing strips are made of intumescent fireproof sealant, which has good sealing performance at room temperature and can prevent air and moisture penetration. When a fire occurs, the sealing strips will expand rapidly, fill the joint gaps, and prevent flames and smoke from spreading through the gaps, further improving the overall fire resistance of the wall.

[0021] The tongue-and-groove connection structure is as follows: a protruding mounting strip 5 is provided on the left side of the high-performance aluminum alloy profile column 1, and a recessed mounting slot 6 is provided on the right side of the high-performance aluminum alloy profile column 1. The mounting slot 6 and the mounting strip 5 are matched in shape.

[0022] The high-performance aluminum alloy profile column 1 has connection holes 7 on its front and rear sides, corresponding to the mounting slots 6 and mounting strips 5, respectively. The connection holes 7 are equipped with connecting bolts 8. After the mounting strips 5 are inserted into the mounting slots 6, the two adjacent high-performance aluminum alloy profile columns 1 are connected by screwing the connecting bolts 8 into the connection holes 7.

[0023] The connecting holes 7 on the high-performance aluminum alloy profile column 1 are matched with the connecting bolts 8. After the connecting bolts 8 are fully screwed in, the surface of the high-performance aluminum alloy profile column 1 remains flat, which facilitates the installation of the magnesium oxide board 3.

[0024] The connecting bolt 8 is a stainless steel bolt. The stainless steel bolt is equipped with a reinforcing washer at the connection position with the high-performance aluminum alloy profile column 1 to enhance the load-bearing capacity of the connection node and prevent loosening under long-term use or external force.

[0025] The high-performance aluminum alloy profile column 1 has raised mesh-like reinforcing ribs 9 on the profile surface corresponding to the sides of the chamber 4. The high-performance aluminum alloy profile column 1 internally contains several transverse reinforcing ribs 10 and several longitudinal reinforcing ribs 11. The two ends of the transverse reinforcing ribs 10 are supported between the left and right side walls of the high-performance aluminum alloy profile column 1, respectively, while the two ends of the longitudinal reinforcing ribs 11 are supported between the front and rear side walls of the high-performance aluminum alloy profile column 1, respectively. Through the mesh-like reinforcing ribs 9, the transverse reinforcing ribs 10, and the longitudinal reinforcing ribs 11, the frame's resistance to deformation and overall strength are improved.

[0026] The high-performance aluminum alloy profile column 1 is made of specially treated aluminum alloy material. By optimizing the proportion of elements such as copper, magnesium and silicon in the alloy composition and using an age hardening process, its yield strength reaches more than 320MPa. For example, 6A13 aluminum alloy or 6H13 aluminum alloy is selected to ensure that the frame can bear the weight of the wall itself and external loads.

[0027] The flame-retardant filler core 2 is installed inside the cavity 4 of the high-performance aluminum alloy profile column 1. The thickness of the flame-retardant filler core 2 matches the internal space of the cavity, ensuring a tight bond with the frame after filling. The flame-retardant filler core 2 can be made of flame-retardant rigid polyurethane foam with a thermal conductivity ≤0.025W / (m²). K) possesses excellent thermal insulation properties, effectively reducing heat transfer between indoors and outdoors and improving the building's energy efficiency. Simultaneously, flame-retardant polyurethane is not easily ignited when exposed to flames and produces less smoke during combustion, reducing fire hazards and enhancing the fire resistance of walls when combined with other structural elements.

[0028] After multiple high-performance aluminum alloy profile columns 1 are connected, magnesium oxide boards 3 are respectively attached to the front and rear sides of the high-performance aluminum alloy profile columns 1. The magnesium oxide boards 3 are bonded and fixed to the high-performance aluminum alloy profile columns using high-temperature resistant adhesive. The magnesium oxide boards 3 are made of a ternary system of magnesium oxide, magnesium chloride, and water as the base material, with the addition of appropriate fillers and modifiers, and have the characteristics of high strength, fire resistance, moisture resistance, and sound insulation. Its fire resistance limit can reach more than 3 hours, which can effectively block the spread of flames and protect the internal structure from high-temperature damage in the event of a fire. The 18mm thickness design ensures the structural strength of the magnesium oxide boards 3, and can be matched with the overall wall thickness of 116mm, realizing the thinness of the wall.

[0029] The aluminum alloy wall of this utility model is suitable for various types of buildings with specific requirements for wall strength, fire resistance, heat insulation performance and thickness, such as high-rise buildings, industrial plants, commercial complexes, etc.

[0030] As one embodiment of this utility model, a wall is formed by combining a high-performance aluminum alloy profile column, a polyurethane filling core, and a magnesium oxide board 3. The total wall thickness is set to 116mm, the magnesium oxide board 3 thickness is 18mm, and the thickness of the high-performance aluminum alloy profile column 1 and the polyurethane filling core is 80mm. The various parts work together to form a structurally stable and high-performance wall as a whole, achieving comprehensive performance of high strength, high fire resistance, and good thermal insulation, providing a better wall solution for buildings.

[0031] The advantages of this utility model are: High Strength and Stability: The design of the high-strength, high-performance aluminum alloy profile column 1 and the installation of reinforcing ribs give the wall excellent structural strength and resistance to deformation, enabling it to withstand large vertical loads and horizontal thrusts. This makes it suitable for high-rise buildings and other applications requiring high wall strength. Testing shows that the high-performance aluminum alloy wall of this invention has a wind pressure resistance of over 5 kPa and an impact resistance of 10 kJ / m², meeting the needs of various building types. Excellent fire resistance: The 18mm thick magnesium oxide board on both sides has good fire resistance properties. Combined with the flame-retardant polyurethane filling layer and fireproof sealing strip, the fire resistance limit of the wall reaches more than 1.5 hours, which can effectively delay the spread of fire and buy time for personnel evacuation and fire rescue. Excellent thermal insulation performance: The low thermal conductivity of the flame-retardant rigid polyurethane filling layer significantly reduces the heat transfer coefficient of the wall, greatly improving its thermal insulation performance. In winter, it reduces indoor heat loss, and in summer, it prevents outdoor heat from entering, reducing building air conditioning energy consumption and meeting building energy efficiency standards. Excellent sound insulation performance: High-performance aluminum alloy partition wall panels have excellent sound insulation performance, capable of reducing sound volume by 40-50 decibels. They are excellent building materials with both sound insulation and sound absorption effects, effectively reducing noise pollution and creating a quiet and comfortable living environment for users.

[0032] Lightweight design: With a total thickness of only 116mm, the design significantly reduces the building space occupied by walls compared to traditional heavy walls, thus improving the utilization rate of the building's usable area. At the same time, the lightweight material composition (overall weight ≤80kg / m²) reduces the building's self-weight, which helps to reduce the load on the building foundation and lower construction costs. Durability and Environmental Friendliness: The high-performance aluminum alloy profile column 1 has excellent corrosion resistance and oxidation resistance, while the magnesium oxide board 3 is moisture-proof and insect-proof. The polyurethane filling layer has good chemical stability, giving the wall a long service life overall. Furthermore, all materials used are environmentally friendly, releasing no harmful gases and meeting the requirements of green building.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. For those skilled in the art, the present utility model can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An aluminum alloy wall panel, characterized by: include: Several high-performance aluminum alloy profile columns (1), flame-retardant filling core (2), and magnesium oxide board (3); The high-performance aluminum alloy profile column (1) is provided with a cavity (4) inside. The horizontal cross section of the cavity (4) is rectangular. Adjacent high-performance aluminum alloy profile columns (1) are connected by tongue and groove joints, and fireproof sealing strips are provided at the connection. The flame-retardant filling core (2) is filled in the cavity (4) inside the high-performance aluminum alloy profile column (1); After the multiple high-performance aluminum alloy profile columns (1) are connected, glass magnesium oxide boards (3) are respectively attached to the front and rear sides of the high-performance aluminum alloy profile columns (1).

2. The aluminum alloy wall according to claim 1, characterized in that: The high-performance aluminum alloy profile column (1) has a protruding mounting strip (5) on its left side and a recessed mounting slot (6) on its right side. The mounting slot (6) and the mounting strip (5) are shaped to match.

3. An aluminum alloy wall according to claim 2, characterized in that: The high-performance aluminum alloy profile column (1) has connecting holes (7) on its front and rear sides at positions corresponding to the mounting slots (6) and on the mounting strips (5). The connecting holes (7) are equipped with connecting bolts (8). After the mounting strips (5) are inserted into the mounting slots (6), the two adjacent high-performance aluminum alloy profile columns (1) are connected by screwing the connecting bolts (8) into the connecting holes (7).

4. An aluminum alloy wall according to claim 3, characterized in that: The connecting bolt (8) is a stainless steel bolt, and a reinforcing washer is provided at the connection position between the stainless steel bolt and the high-performance aluminum alloy profile column (1).

5. An aluminum alloy wall according to claim 4, characterized in that: The high-performance aluminum alloy profile column (1) has raised mesh reinforcing ribs (9) on the profile surface corresponding to the side of the cavity (4).

6. An aluminum alloy wall according to claim 5, characterized in that: The high-performance aluminum alloy profile column (1) is internally equipped with several transverse reinforcing ribs (10) and several longitudinal reinforcing ribs (11). The two ends of the transverse reinforcing ribs (10) are respectively supported between the left and right side walls of the high-performance aluminum alloy profile column (1), and the two ends of the longitudinal reinforcing ribs (11) are respectively supported between the front and rear side walls of the high-performance aluminum alloy profile column (1).

7. An aluminum alloy wall according to claim 6, characterized in that: The flame-retardant filler core (2) is a flame-retardant rigid polyurethane foam core material, and the thermal conductivity of the flame-retardant filler core (2) is ≤0.025W / (m). K).

8. An aluminum alloy wall according to claim 7, characterized in that: The magnesium oxide board (3) is bonded and fixed to the high-performance aluminum alloy profile column by a high-temperature resistant adhesive.

9. An aluminum alloy wall according to claim 8, characterized in that: The yield strength of the high-performance aluminum alloy profile column is at least 320 MPa.