A mounting tool for a curved metal roof panel

Abstract

The utility model relates to metal roof construction technical field discloses a kind of installation tools for curved metal roof panel, including fixed assembly, first adjusting assembly, second adjusting assembly and third adjusting assembly, one end of fixed assembly is fixed with support round pipe, first adjusting assembly is connected in the other end of fixed assembly, the other end of first adjusting assembly is connected second adjusting assembly by first rotating part, so that second adjusting assembly can rotate along horizontal direction, the free end of second adjusting assembly is connected third adjusting assembly by second rotating part, so that third adjusting assembly can rotate along longitudinal direction, the free end of third adjusting assembly is connected and is used for the clamping part of metal roof panel clamping;The utility model is adjusted the angle and position of roof panel in horizontal, longitudinal two directions by first adjusting assembly, second adjusting assembly and third adjusting assembly, solve the problem that traditional fixed part cannot adapt to curved surface multidirectional radian change.

Description

Technical Field

[0001] This utility model relates to the field of metal roofing construction technology, specifically to an installation tool for curved metal roof panels. Background Technology

[0002] With the increasing popularity of standing seam metal roofing systems in China, their limited aesthetic options are failing to meet architects' demands for personalized building designs. Against this backdrop, hyperboloid and double-layer metal roofing systems are gaining popularity among designers and are finding wider applications, especially in composite applications combining decorative panel systems with standing seam metal panel systems. However, existing standard prefabricated fasteners for hyperboloid structures exhibit significant limitations: insufficient adaptability to curved surfaces leads to insufficient positioning accuracy and fastening strength, severely restricting the feasibility of curved roof designs. Furthermore, the diversification of architectural design has created an urgent need for custom-shaped fasteners. Summary of the Invention

[0003] The purpose of this utility model is to provide an installation tool for curved metal roof panels. The roof panel can be connected and fixed to the curved support base through the fixing components. Furthermore, the installation height of the roof panel and the setting angle of the clamp can be flexibly adjusted through the first adjustment component, the second adjustment component and the third adjustment component, so that the clamp can be used to fix the roof panel under different design conditions, including the installation of double-curved roof or wall panels.

[0004] This utility model is achieved through the following technical solution: An installation tool for curved metal roof panels, comprising: A fixing component, one end of which is fixed to a supporting circular tube; A first adjustment component is connected to the other end of the fixed component, and the other end of the first adjustment component is connected to a second adjustment component through a first rotating part, so that the second adjustment component can rotate in the horizontal direction; The second adjustment component has its free end connected to the third adjustment component via a second rotating part, allowing the third adjustment component to rotate in the longitudinal direction. The third adjustment component has its free end connected to a clamping part for securing the metal roof panel.

[0005] In this solution, the fixing component provides a stable foundation anchor point for the entire tool through its connection with the supporting circular tube; the first adjustment component is connected to the second adjustment component through the first rotating part, allowing the second adjustment component to rotate horizontally to adjust the angle of the roof panel in the horizontal plane to adapt to the lateral curvature changes of the curved surface; the second adjustment component is connected to the third adjustment component through the second rotating part, allowing the third adjustment component to rotate vertically to meet the angle adjustment requirements of the roof panel in the vertical plane and cope with the longitudinal bending shape of the curved surface; the third adjustment component then precisely positions the clamping part, after horizontal and vertical angle adjustments, to the target position, and clamps the vertical locking edge of the metal roof panel through the clamping part, ultimately achieving multi-angle, high-precision installation of curved metal roof panels on hyperboloids or complex curved surface structures, solving the problems of insufficient adjustment capability and poor positioning accuracy of traditional fixing methods in curved surface construction.

[0006] Furthermore, the fixing component includes a hook and a connecting plate, the end face of the connecting plate is connected to the first adjusting component, one end of the hook is connected to the side wall of the connecting plate, and the free end of the hook is an arc-shaped hook portion that matches the supporting round tube.

[0007] In this solution, the arc-shaped hook part matches the shape of the outer wall of the supporting round tube, and can be directly hooked onto the surface of the round tube to form an initial positioning, simplifying the installation steps. Furthermore, the adaptable design of the arc-shaped hook part can increase the contact area between the hook and the round tube, reduce stress concentration, and facilitate on-site adjustment of the hook angle according to the diameter of the round tube, thereby improving the tool's versatility for supporting round tubes of different specifications.

[0008] Furthermore, the fixing component also includes a locking pin for connecting the connecting disc and the supporting tube. After the hook completes the initial hooking and positioning of the supporting tube, the locking pin passes through the connecting disc and the supporting tube to form a rigid fixing node, locking the connecting disc and the tube together to prevent the hook from shifting or loosening due to force.

[0009] Furthermore, the first adjusting component includes a first fixing post and a first fastener, the first rotating part includes a first slider, one end of the first fixing post is connected to the fixing component, the other end of the first fixing post has a first sliding cavity that matches the first slider, the side wall of the first sliding cavity has a through first sliding groove, and the first fastener passes through the first sliding groove to lock the first slider.

[0010] In this design, the first fixed post serves as a carrier connecting the fixed assembly and the first rotating part. One end is fixed to the connecting plate of the fixed assembly, and the other end provides a sliding track for the first slider through the first sliding cavity inside, allowing the first slider to move along the axial (horizontal) direction of the first fixed post, thereby driving the subsequent second adjusting assembly to adjust the horizontal position synchronously. The first sliding groove passes through the side wall of the first sliding cavity and cooperates with the first fastener. When the first slider moves to the target position, the first fastener is tightened to pass through the first sliding groove and press against the first slider, locking it in the first sliding cavity, thereby achieving the fixation of the horizontal installation height or angle.

[0011] Furthermore, the first rotating part also includes a first connector and a second fastener, and the second adjusting component includes a first rotating head, the first connector having a first flat protrusion, and the first rotating head being provided with a groove matching the first flat protrusion; The first connector and the first rotating head are connected together by the second fastener, so that the first rotating head rotates horizontally around the second fastener.

[0012] In this solution, the first flat protrusion of the first connector and the groove of the first rotating head form a rotatable fitting structure, allowing the first rotating head to rotate freely in the horizontal direction around the axis of the second fastener. This drives the second adjustment component and the subsequent third adjustment component and clamping part to adjust the horizontal angle synchronously. Furthermore, the second fastener, as a rotating shaft, provides rotational freedom and can lock the horizontal rotation angle by tightening and fixing the relative position of the first connector and the first rotating head.

[0013] Furthermore, the second adjustment component includes a second rotating head, the second rotating part includes a third fastener and a second connecting head, the second rotating head is connected to the end away from the first adjustment component, and the second connecting head is connected to the end away from the clamping part; The second connector has a second flat protrusion, and the second rotating head has a groove that matches the second flat protrusion. The second connector and the second rotating head are connected together by the third fastener, so that the second rotating head rotates longitudinally around the third fastener.

[0014] In this solution, the second flat protrusion of the second connector and the groove of the second rotating head form a rotatable fitting structure, allowing the second rotating head to rotate freely in the longitudinal direction around the axis of the third fastener, thereby driving the third adjusting component and the clamping part to adjust the longitudinal angle synchronously; and the third fastener, as a rotating shaft, provides rotational freedom while locking the longitudinal rotation angle by tightening and fixing the relative position of the second connector and the second rotating head.

[0015] Furthermore, the third adjustment component includes a fourth fastener and a second fixing post, the second rotating part further includes a second slider, one end of the second fixing post is connected to the clamping part, the other end of the second fixing post has a second sliding cavity that matches the second slider, the side wall of the second sliding cavity has a through second sliding groove, and the fourth fastener passes through the second sliding groove to lock the second slider.

[0016] In this design, the second fixed post serves as a carrier connecting the clamping part and the second rotating part. One end is fixedly connected to the clamping part, and the other end provides a sliding track for the second slider through the internally opened second sliding cavity, allowing the second slider to move along the axial direction (longitudinal direction) of the second fixed post, thereby driving the clamping part to adjust its longitudinal position synchronously. The second sliding groove passes through the side wall of the second sliding cavity and cooperates with the fourth fastener. When the second slider moves to the target position, the fourth fastener is tightened to pass through the second sliding groove and press against the second slider, locking it in the second sliding cavity, thereby achieving the fixation of the installation height or angle in the longitudinal direction.

[0017] Furthermore, the clamping part includes a first clamping plate and a second clamping plate, both of which are connected to the ends of the third adjusting component. A coupling cavity matching the upright locking edge of the metal roof panel is formed between the opposing walls of the first clamping plate and the second clamping plate, and fastening strips are evenly distributed on the walls of the coupling cavity.

[0018] In this design, the first clamping plate and the second clamping plate are connected to the end of the third adjusting component to form a coupling cavity that matches the upright locking edge of the metal roof panel. The shape of the cavity matches the shape of the locking edge, and the locking edge can be tightly clamped and fixed by the clamping plates to ensure a reliable connection between the roof panel and the installation tools. The fastening strips (such as elastic rubber strips or toothed protrusions) evenly distributed on the wall of the coupling cavity can increase the friction between the clamping plate and the locking edge, prevent the roof panel from sliding or loosening during installation, and adapt to the slight dimensional deviations of the locking edge through elastic deformation.

[0019] Furthermore, the second clamp is connected to the end of the third adjustment assembly by screws.

[0020] In this solution, the second clamping plate is fixed to the end of the third adjustment component by screws, forming a detachable rigid connection node, which facilitates on-site adjustment of the installation angle of the second clamping plate or disassembly and maintenance according to the actual position of the standing seam of the metal roof panel.

[0021] Furthermore, the wall of the coupling cavity is provided with a connection hole, and the metal roof panel is threadedly connected to the connection hole by a fifth fastener.

[0022] In this solution, after the first clamping plate and the second clamping plate clamp the upright locking edge of the metal roof panel through the coupling cavity, the fifth fastener passes through the connecting hole and is threaded into the preset screw hole of the locking edge of the roof panel to form a mechanical lock, which rigidly fixes the roof panel and the clamping part into one piece. This can effectively resist the displacement of the roof system under the action of external forces such as wind load and temperature difference deformation, and improve the reliability of the connection node.

[0023] In summary, compared with the prior art, this utility model has the following main advantages and beneficial effects: This utility model achieves dynamic adjustment of the angle and position of curved metal roof panels in both horizontal and vertical directions through a layered, multi-dimensional adjustment structure, adapting to the installation needs of complex roof structures such as hyperboloids and arcs, and solving the problem that traditional fasteners cannot adapt to the multi-directional curvature changes of curved surfaces. Attached Figure Description

[0024] The accompanying drawings, which are included to provide a further understanding of the embodiments of the present invention and form part of this application, do not constitute a limitation thereof. In the drawings: Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a front view structural diagram of the present utility model; Figure 3 This is a schematic diagram of the rear view structure of this utility model; Figure 4 for Figure 3 A magnified schematic diagram of the structure marked A in the middle; Figure 5 This is a schematic diagram of the left-side structure of this utility model.

[0025] The attached diagram shows the markings and corresponding component names: 1-Hook, 2-Connecting disc, 3-Locking pin, 4-First fixing post, 5-First fastener, 6-First slide groove, 7-First slider, 8-First connector, 9-First rotating head, 10-Second fastener, 11-Second rotating head, 12-Third fastener, 13-Second connector, 14-Second slider, 15-Second slide groove, 16-Fourth fastener, 17-Fifth fastener, 18-First clamping plate, 19-Second clamping plate, 20-Metal roofing panel, 21-Fastening strip, 22-Second fixing post. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. The illustrative embodiments and descriptions of this utility model are only used to explain this utility model and are not intended to limit this utility model. Example 1

[0027] This embodiment 1 provides an installation tool for curved metal roof panels, such as... Figures 1-5 As shown, it includes a fixing component, a first adjusting component, a second adjusting component, and a third adjusting component; Among them, such as Figure 1 As shown, the fixing component is a basic anchoring unit connected to the supporting round tube (such as roof joists or decorative round tubes) to provide a stable mounting base for the entire tool. Specifically, the fixing component includes a hook 1 and a connecting plate 2. One end of the hook 1 is connected to the side wall of the connecting plate 2. The free end of the hook 1 is an arc-shaped hook that matches the outer wall of the supporting round tube and can be directly hooked onto the surface of the round tube for quick positioning. The end face of the connecting plate 2 is connected to the first adjustment component and serves as the mounting carrier for the subsequent adjustment component. In some embodiments, to prevent the hook 1 from loosening and ensure the reliability of the foundation fixing, the fixing component also includes a locking pin 3 for connecting the connecting plate 2 and the supporting round tube. After the hook 1 completes the initial hooking and positioning of the supporting round tube, the locking pin 3 penetrates the connecting plate 2 and the supporting round tube to form a rigid fixing node.

[0028] Please refer to Figures 1-3 As shown, the other end of the first adjustment component is connected to the second adjustment component through the first rotating part, so that the second adjustment component can rotate in the horizontal direction. Specifically, the first adjustment component includes a first fixed post 4 and a first fastener 5. The first rotating part includes a first slider 7. The first fixed post 4 serves as a carrier connecting the fixed component and the first rotating part. One end is fixed to the connecting plate 2 of the fixed component, and the other end provides a sliding track for the first slider 7 through the first sliding cavity opened inside, so that the first slider 7 can move along the axial direction of the first fixed post 4, thereby driving the subsequent second adjustment component to adjust the horizontal position synchronously. The side wall of the first sliding cavity is provided with a through first sliding groove 6. When the first slider 7 moves to the target position, the first fastener 5 passes through the first sliding groove 6 to lock the first slider 7, thereby achieving the fixation of the horizontal installation height or angle.

[0029] Meanwhile, the first rotating part also includes a first connector 8 and a second fastener 10. The second adjusting component includes a first rotating head 9. The first connector 8 has a first flat protrusion that is embedded in the groove of the first rotating head 9 of the second adjusting component to form a rotatable fitting structure. The second fastener 10 passes through the first connector 8 and the first rotating head 9 and serves as a rotating shaft so that the first rotating head 9 can rotate horizontally around it to achieve horizontal angle adjustment. After the target angle is reached, the horizontal rotation angle is locked by tightening and fixing the relative position of the first connector 8 and the first rotating head 9.

[0030] Please refer to Figures 1-4As shown, the free end of the second adjustment component is connected to the third adjustment component through the second rotating part, so that the third adjustment component can rotate in the longitudinal direction. Specifically, the second adjustment component includes a second rotating head 11, and the second rotating part includes a third fastener 12 and a second connecting head 13. The second connecting head 13 is connected to the end away from the clamping part, and the second rotating head 12 is connected to the end away from the first adjustment component. A groove is opened at this end to match the second flat protrusion of the second connecting head 13, forming a rotatable fitting structure, so that the second rotating head 12 can rotate freely in the longitudinal direction, thereby driving the third adjustment component and the clamping part to adjust the longitudinal angle synchronously. The second connecting head 13 and the second rotating head 11 are connected together through the third fastener 12. The third fastener 12 serves as a rotating shaft, which provides rotational freedom and locks the longitudinal rotation angle by tightening and fixing the relative position of the second connecting head 13 and the second rotating head 12.

[0031] Please also refer to 1- Figure 3 As shown, the third adjustment component includes a fourth fastener 16 and a second fixing post 22. The second rotating part also includes a second slider 14. One end of the second fixing post 22 is fixedly connected to the clamping part, and the other end of the second fixing post 22 has a second sliding cavity that matches the second slider 14. The second slider 14 is fixedly connected to the second connector 13 of the second rotating part and can slide along the axial direction of the second fixing post 22 to drive the clamping part to adjust the longitudinal height. A second sliding groove 15 is provided through the side wall of the second sliding cavity. The fourth fastener 16 is usually a bolt. When the second slider 14 moves to the target position, it passes through the second sliding groove 15 to lock the second slider 14, thereby fixing the installation height or angle in the longitudinal direction.

[0032] Please refer to the following: Figures 1-4 As shown, the free end of the third adjusting component is connected to a clamping part for clamping the metal roof panel 20. The clamping part includes a first clamping plate 18 and a second clamping plate 19. The first clamping plate 18 and the second clamping plate 19 are both connected to the ends of the second fixing post 22. A coupling cavity matching the upright locking edge of the metal roof panel is formed between the opposing walls of the first clamping plate 18 and the second clamping plate 19. Fastening strips 21 are evenly distributed on the wall of the coupling cavity. The fastening strips 21 are usually elastic rubber strips or toothed protrusions to increase the friction with the locking edge, prevent slippage, and adapt to the dimensional deviation of the locking edge.

[0033] In some embodiments, to facilitate on-site adjustment of the installation angle of the clamping plate or disassembly and maintenance based on the actual position of the standing seam of the metal roof panel, the first clamping plate 18 or the second clamping plate 19 is connected to the second fixing post 22 by screws.

[0034] In some embodiments, to improve the reliability of the connection node, the wall of the coupling cavity is also provided with a connection hole. The metal roof panel is threadedly connected to the connection hole by the fifth fastener 17. After the first clamping plate 18 and the second clamping plate 19 clamp the upright locking edge of the metal roof panel through the coupling cavity, the fifth fastener 17 passes through the connection hole and is threadedly connected to the preset screw hole of the locking edge of the roof panel to form a mechanical lock, which rigidly fixes the roof panel and the clamping part into one piece.

[0035] Working principle: First, the support tube is initially hooked by the arc-shaped hook of the hook 1 of the fixing component. Then, the connecting plate 2 and the support tube are rigidly locked by the locking nail 3 to establish a stable foundation. Next, the horizontal position is adjusted by the first fixing column 4, the first slider 7 and the first fastener 5 of the first adjusting component. The horizontal angle is adjusted by the first connecting head 8, the first rotating head 9 and the second fastener 10 of the first rotating part. At the same time, the longitudinal angle is adjusted by the second rotating head 11, the second connecting head 13 and the third fastener 12 of the second adjusting component. The longitudinal position is adjusted by the second fixing column 22, the second slider 14 and the fourth fastener 16 of the third adjusting component. Finally, the clamping part connected by the third adjusting component uses the coupling cavity formed by the first clamping plate 18 and the second clamping plate 19 to fit the metal roof panel vertically and lock the edge. The clamping stability is enhanced by the fastening strip on the cavity wall. The fifth fastener 17 can be used to pass through the connecting hole and be threaded to the roof panel for further locking, thereby achieving precise and stable installation of the curved metal roof panel on the complex curved surface support structure.

[0036] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above description is only a specific embodiment of this utility model and is not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.

Claims

1. An installation tool for curved metal roof panels, characterized in that, include: A fixing component, one end of which is fixed to a supporting circular tube; A first adjustment component is connected to the other end of the fixed component, and the other end of the first adjustment component is connected to a second adjustment component through a first rotating part, so that the second adjustment component can rotate in the horizontal direction; The second adjustment component has its free end connected to the third adjustment component via a second rotating part, allowing the third adjustment component to rotate in the longitudinal direction. A third adjustment component, the free end of which is connected to a clamping part for securing the metal roof panel (20).

2. The installation tool for curved metal roof panels according to claim 1, characterized in that, The fixing component includes a hook (1) and a connecting plate (2). The end face of the connecting plate (2) is connected to the first adjusting component. One end of the hook (1) is connected to the side wall of the connecting plate (2), and the free end of the hook (1) is an arc-shaped hook that matches the supporting round tube.

3. The installation tool for curved metal roof panels according to claim 2, characterized in that, The fixing assembly also includes a locking pin (3) for connecting the connecting disc (2) and the supporting round tube.

4. The installation tool for curved metal roof panels according to claim 1, characterized in that, The first adjustment component includes a first fixed post (4) and a first fastener (5). The first rotating part includes a first slider (7). One end of the first fixed post is connected to the fixed component. The other end of the first fixed post has a first sliding cavity that matches the first slider (7) in the middle. The side wall of the first sliding cavity has a through first sliding groove (6). The first fastener (5) passes through the first sliding groove (6) to lock the first slider (7).

5. An installation tool for curved metal roof panels according to claim 4, characterized in that, The first rotating part further includes a first connector (8) and a second fastener (10). The second adjusting component includes a first rotating head (9). The first connector (8) has a first flat protrusion. The first rotating head (9) is provided with a groove that matches the first flat protrusion. The first connector (8) and the first rotating head (9) are connected together by the second fastener (10), so that the first rotating head (9) rotates horizontally around the second fastener (10).

6. The installation tool for curved metal roof panels according to claim 1, characterized in that, The second adjustment assembly includes a second rotating head (11), the second rotating part includes a third fastener (12) and a second connecting head (13), the second rotating head (11) is connected to the end away from the first adjustment assembly, and the second connecting head (13) is connected to the end away from the clamping part; The second connector (13) has a second flat protrusion, and the second rotating head (11) is provided with a groove that matches the second flat protrusion. The second connector (13) and the second rotating head (11) are connected together by the third fastener (12), so that the second rotating head (11) rotates longitudinally around the third fastener (12).

7. An installation tool for curved metal roof panels according to claim 6, characterized in that, The third adjustment component includes a fourth fastener (16) and a second fixing post (22). The second rotating part also includes a second slider (14). One end of the second fixing post (22) is connected to the clamping part. The other end of the second fixing post (22) has a second sliding cavity that matches the second slider (14) in the middle. The side wall of the second sliding cavity has a through second sliding groove (15). The fourth fastener (16) passes through the second sliding groove (15) to lock the second slider (14).

8. An installation tool for curved metal roof panels according to any one of claims 1-7, characterized in that, The clamping part includes a first clamping plate (18) and a second clamping plate (19). The first clamping plate (18) and the second clamping plate (19) are respectively connected to the end of the third adjusting component. A coupling cavity matching the upright locking edge of the metal roof panel (20) is formed between the opposing walls of the first clamping plate (18) and the second clamping plate (19). Fastening strips (21) are evenly distributed on the wall of the coupling cavity.

9. An installation tool for curved metal roof panels according to claim 8, characterized in that, The second clamp (19) is connected to the end of the third adjustment assembly by screws.

10. An installation tool for curved metal roof panels according to claim 8, characterized in that, The wall of the coupling cavity is also provided with a connection hole, and the metal roof panel (20) is threadedly connected to the connection hole by a fifth fastener (17).

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