Fabricated foamed ceramic heat-insulating and decorative integrated plate

Abstract

The utility model discloses an assembled foamed ceramic heat preservation and decoration integrated board, including steel framework, steel framework whole is rectangular and has the installation space of grid shape inside, and the heat preservation rock wool is inlayed and placed in each installation space of steel framework inside, and the indoor side foamed ceramic board is covered and pasted on the one side of steel framework to the room, and the outdoor side foamed ceramic board is covered and pasted on the one side to the room, and the indoor side foamed ceramic board and outdoor side foamed ceramic board are installed on steel framework through connecting piece, and the indoor side foamed ceramic board, heat preservation rock wool and outdoor side foamed ceramic board form three -layer heat preservation and heat insulation fire -resistant structure, and are sealed through weatherproof sealant between adjacent indoor side foamed ceramic board and between adjacent outdoor side foamed ceramic board. The integrated board material performance is good, and the overall stability is good, and the plate body rigidity is big, and the anti -deformation ability is excellent, need not layered construction and construction efficiency is high.

Description

Technical Field

[0001] This utility model belongs to the field of building engineering, and specifically relates to a prefabricated foamed ceramic insulation and decoration integrated panel. Background Technology

[0002] Traditional thermal insulation decorative panels have the following defects in practical applications: 1) Insufficient material performance: poor fire resistance, high water absorption, poor thermal insulation, poor weather resistance, and poor recyclability; 2) Layered construction is prone to causing interface peeling, and after multiple freeze-thaw cycles, the hollow rate is high, leading to increased maintenance costs; 3) Low construction efficiency. Utility Model Content

[0003] The purpose of this application is to provide a prefabricated foamed ceramic insulation and decoration integrated panel. This integrated panel has good material performance, good overall stability, high panel rigidity, and excellent resistance to deformation. It does not require layered construction and has high construction efficiency.

[0004] The technical solution adopted in this application is: A prefabricated foamed ceramic insulation and decorative integrated panel includes a steel frame. The steel frame is rectangular in shape and has a grid-like installation space inside. Each installation space inside the steel frame is embedded with insulating rock wool. An indoor foamed ceramic panel is attached to the inner side of the steel frame, and an outdoor foamed ceramic panel is attached to the outer side. The indoor and outdoor foamed ceramic panels are installed on the steel frame by connectors. The indoor foamed ceramic panel, insulating rock wool, and outdoor foamed ceramic panel form a three-layer thermal insulation and fireproof structure. The spaces between adjacent indoor foamed ceramic panels and adjacent outdoor foamed ceramic panels are sealed with weather-resistant sealant.

[0005] Preferably, the steel frame includes channel steel, U-shaped cross-section steel bars, and square steel pipes. The channel steel is spliced ​​to form the frame of the steel frame. The U-shaped cross-section steel bars are arranged vertically, and the square steel pipes are arranged horizontally. The U-shaped cross-section steel bars and square steel pipes are distributed and spliced ​​within the frame to form a grid-like installation space. The opening of the channel steel faces inward. The U-shaped cross-section steel bars are arranged in pairs, with the two U-shaped cross-section steel bars in each pair located on the indoor side and the outdoor side, respectively. The opening of the U-shaped cross-section steel bars faces inward. The indoor foamed ceramic panel and the outdoor foamed ceramic panel are installed on the U-shaped cross-section steel bars through connectors.

[0006] Preferably, the connectors are arranged at equal intervals along the line of the U-shaped cross-section steel strip.

[0007] Preferably, the connector is made of stainless steel back bolt.

[0008] Preferably, the surface of the channel steel, U-shaped cross-section steel bar, and square steel pipe is hot-dip galvanized.

[0009] Preferably, the four sides of the indoor foamed ceramic panel are flat, and the four sides of the outdoor foamed ceramic panel are tongue and groove joints, with adjacent outdoor foamed ceramic panels interlocking with each other through the tongue and groove joints.

[0010] Preferably, all indoor-side foamed ceramic panels are covered with fiberglass safety netting facing outwards.

[0011] Preferably, the interior decorative coating is applied to the side of the foamed ceramic panel facing the interior.

[0012] Preferably, the outdoor side of the foamed ceramic panel facing the outside is coated with real stone paint or metallic paint.

[0013] Preferably, the weather-resistant sealant is a silicone weather-resistant sealant.

[0014] The beneficial effects of this application are: This integrated panel adopts a three-layer thermal insulation and fireproof structure. The inner and outer layers are made of foamed ceramic material exposed on the outside of the steel frame, while the middle layer is made of insulating rock wool embedded in the steel frame. The exposed foamed ceramic material has a closed-cell structure formed by high-temperature foaming process, and has the characteristics of being lightweight, A1 fire-rated (meeting the fire safety requirements of high-rise buildings and public places), highly weather-resistant (good thermal stability and freeze-thaw resistance), with a near-zero water absorption rate (avoiding water seepage that leads to a decrease in thermal insulation performance or mold growth on the wall), and being breakable and reusable. The material has good performance. The integrated panel uses a steel frame to integrate and install the indoor foamed ceramic panel, insulating rock wool and outdoor foamed ceramic panel. It has good overall stability, high panel rigidity and excellent deformation resistance. It does not require layered construction and has high construction efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the following will briefly introduce the technologies required in the embodiments. It should be understood that the following drawings illustrate certain embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a cross-sectional structural diagram of the assembled foamed ceramic insulation and decoration integrated panel in this embodiment of the present utility model.

[0017] Figure 2 This is a vertical cross-sectional view of the assembled foamed ceramic insulation and decoration integrated panel in this embodiment of the present utility model.

[0018] Figure 3 This is a schematic diagram of the indoor foamed ceramic panel, the steel frame, and the outdoor foamed ceramic panel in an embodiment of this utility model.

[0019] In the diagram: 1-Indoor foamed ceramic panel; 2-Outdoor foamed ceramic panel; 3-Insulating rock wool; 4-Channel steel; 5-Square steel pipe; 6-U-shaped steel strip; 7-Fiberglass anti-fall net; 8-Connector; 9-Weather-resistant sealant. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0023] The features and performance of this application will be further described in detail below with reference to the embodiments.

[0024] This embodiment discloses an assembled foamed ceramic insulation and decorative integrated panel, such as... Figure 1 and Figure 2 As shown, it includes a steel frame, insulating rock wool 3, indoor foamed ceramic panels 1, and outdoor foamed ceramic panels 2; wherein: as Figures 1 to 3 As shown, the steel frame is rectangular in shape and has a grid-like installation space inside; as Figure 1 and Figure 2 As shown, the insulating rock wool is embedded in each installation space inside the steel frame; as... Figure 1 and Figure 2 As shown, the indoor-side foamed ceramic panel 1 is attached to and covers the steel frame facing inwards, and the outdoor-side foamed ceramic panel 2 is attached to and covers the steel frame facing outwards. The indoor-side foamed ceramic panel 1 and the outdoor-side foamed ceramic panel 2 are installed on the steel frame via connectors 8; Figure 1 and Figure 2 As shown, the indoor foamed ceramic board 1, the thermal insulation rock wool 3, and the outdoor foamed ceramic board 2 form a three-layer thermal insulation and fireproof structure. The adjacent indoor foamed ceramic boards 1 and the adjacent outdoor foamed ceramic boards 2 are sealed with weather-resistant sealant 9.

[0025] This integrated panel adopts a three-layer thermal insulation and fireproof structure. The inner and outer layers are made of foamed ceramic material exposed on the outside of the steel frame, while the middle layer is made of thermal insulation rock wool embedded in the steel frame. The exposed foamed ceramic material has a closed-cell structure formed by high-temperature foaming process, and has the characteristics of being lightweight, A1 fire-resistant (meeting the fire safety requirements of high-rise buildings and public places), highly weather-resistant (good thermal stability and freeze-thaw resistance), with a near-zero water absorption rate (avoiding water seepage that leads to a decrease in thermal insulation performance or mold growth on the wall), and being breakable and reusable. The material has good performance.

[0026] This integrated panel utilizes a steel frame to integrate and install indoor foamed ceramic panel 1, thermal insulation rock wool 3, and outdoor foamed ceramic panel 2. It has good overall stability, high panel rigidity, and excellent resistance to deformation. It does not require layered construction and has high construction efficiency.

[0027] In this embodiment, preferably: Figures 1 to 3 As shown, the steel frame includes channel steel 4, U-shaped cross-section steel bars 6, and square steel pipes 5. The channel steel 4 are spliced ​​to form the frame of the steel frame. The U-shaped cross-section steel bars 6 are arranged vertically, and the square steel pipes 5 are arranged horizontally. The U-shaped cross-section steel bars 6 and square steel pipes 5 are distributed and spliced ​​within the frame to form a grid-like installation space. The opening of the channel steel 4 faces inward. The U-shaped cross-section steel bars 6 are arranged in pairs, with the two U-shaped cross-section steel bars 6 in each pair located on the indoor-facing side and the outdoor-facing side, respectively. The opening of the U-shaped cross-section steel bars 6 faces inward. The indoor foamed ceramic panel 1 and the outdoor foamed ceramic panel 2 are installed on the U-shaped cross-section steel bars 6 through connectors 8. This structure is simple and easy to assemble and embed the insulating rock wool 3.

[0028] In this embodiment, preferably: Figures 1 to 3 As shown, the connectors 8 are arranged at equal intervals along the line of the U-shaped cross-section steel strips 6.

[0029] In this embodiment, preferably, the connector 8 is made of stainless steel back bolt.

[0030] In this embodiment, preferably, the surface of the channel steel 4, the U-shaped cross-section steel bar 6, and the square steel pipe 5 is hot-dip galvanized.

[0031] In this embodiment, preferably: Figure 1 and Figure 2 As shown, the four sides of the indoor foamed ceramic board 1 are flat, while the four sides of the outdoor foamed ceramic board 2 are tongue and groove. Adjacent outdoor foamed ceramic boards 2 are interlocked through the tongue and groove, which effectively ensures waterproof performance.

[0032] In this embodiment, preferably: Figure 1 and Figure 2 As shown, all indoor foamed ceramic panels 1 have fiberglass anti-fall nets 7 laid on their outer sides. The fiberglass anti-fall nets 7 can not only play a role in safety protection, but also improve the performance of the indoor foamed ceramic panels 1.

[0033] In this embodiment, preferably, the indoor-side foamed ceramic panel 1 is coated with an indoor decorative paint (such as latex paint), eliminating the need for a secondary interior decoration process.

[0034] In this embodiment, preferably, the outdoor side of the foamed ceramic panel 2 facing the outside is coated with real stone paint or metallic paint, eliminating the need for a secondary decoration process on the exterior facade.

[0035] In this embodiment, preferably, the weather-resistant sealant 9 is a silicone weather-resistant sealant.

[0036] The indoor foamed ceramic board 1 and the outdoor foamed ceramic board 2 are made of the same material and their thickness is set according to the performance design requirements. The material and thickness of the thermal insulation rock wool 3 are selected according to the project requirements, environmental conditions and specification requirements. The length and width of the indoor foamed ceramic board 1, the outdoor foamed ceramic board 2 and the steel frame are selected according to the material properties and building facade requirements. The models of the channel steel 4, the U-shaped section steel bar 6 and the square steel pipe 5 are selected according to the design requirements. In this embodiment: the thickness of the indoor foamed ceramic board 1 is 30mm, the thickness of the outdoor foamed ceramic board 2 is 40mm, the thickness of the thermal insulation rock wool 3 is 70mm, the channel steel 4 is 10# channel steel, the square steel pipe 5 is 40x3mm, the U-shaped cross-section steel strip 6 is 40x3mm, the thickness of the fiberglass fall protection net 7 is 1mm, the connector 8 is a stainless steel back bolt of specification M8, the weather-resistant sealant 9 is a general-purpose silicone weather-resistant sealant, the standard plate has a width L of 1200mm and a height H of 3000mm, and the square steel pipe 5 and the connector 8 are both set at equal intervals of 500mm along the height direction.

[0037] The above are merely preferred embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A prefabricated foamed ceramic insulation and decorative integrated panel, characterized in that: The system includes a steel frame, which is rectangular in shape and has a grid-like installation space inside. Each installation space inside the steel frame is filled with insulating rock wool. The steel frame is covered with an indoor foamed ceramic panel on the side facing the interior and an outdoor foamed ceramic panel on the side facing the exterior. The indoor and outdoor foamed ceramic panels are installed on the steel frame with connectors. The indoor foamed ceramic panels, insulating rock wool, and outdoor foamed ceramic panels form a three-layer thermal insulation and fireproof structure. The spaces between adjacent indoor foamed ceramic panels and adjacent outdoor foamed ceramic panels are sealed with weather-resistant sealant.

2. The prefabricated foamed ceramic insulation and decorative integrated panel as described in claim 1, characterized in that: The steel frame includes channel steel, U-shaped cross-section steel bars, and square steel pipes. The channel steel is spliced ​​to form the frame of the steel frame. The U-shaped cross-section steel bars are arranged vertically, and the square steel pipes are arranged horizontally. The U-shaped cross-section steel bars and square steel pipes are distributed and spliced ​​within the frame to form a grid-like installation space. The opening of the channel steel faces inward. The U-shaped cross-section steel bars are arranged in pairs, with the two U-shaped cross-section steel bars in each pair located on the indoor side and the outdoor side, respectively. The opening of the U-shaped cross-section steel bars faces inward. The indoor foamed ceramic panels and the outdoor foamed ceramic panels are installed on the U-shaped cross-section steel bars through connectors.

3. The assembled foamed ceramic insulation and decorative integrated panel as described in claim 2, characterized in that: The connectors are arranged at equal intervals along the line of the U-shaped cross-section steel strip.

4. The assembled foamed ceramic insulation and decorative integrated panel as described in any one of claims 1 to 3, characterized in that: The connectors use stainless steel back bolts.

5. The assembled foamed ceramic insulation and decorative integrated panel as described in claim 2, characterized in that: The surfaces of channel steel, U-shaped cross-section steel bars, and square steel pipes are hot-dip galvanized.

6. The prefabricated foamed ceramic insulation and decorative integrated panel as described in claim 1, characterized in that: The four sides of the indoor foamed ceramic panel are flat, while the four sides of the outdoor foamed ceramic panel are tongue and groove joints. Adjacent outdoor foamed ceramic panels are interlocked through the tongue and groove joints.

7. The prefabricated foamed ceramic insulation and decorative integrated panel as described in claim 1, characterized in that: All interior-side foamed ceramic panels are covered with fiberglass safety netting facing outwards.

8. The prefabricated foamed ceramic insulation and decorative integrated panel as described in claim 1, characterized in that: Interior decorative coating is applied to the side of the foamed ceramic panel facing inwards.

9. The prefabricated foamed ceramic insulation and decorative integrated panel as described in claim 1, characterized in that: The outdoor side of the foamed ceramic panel facing outwards is coated with real stone paint or metallic paint.

10. The prefabricated foamed ceramic insulation and decorative integrated panel as described in claim 1, characterized in that: The weather-resistant sealant is made of silicone.

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