A noise reduction device for a turbocharger
Patent Information
- Application Number
- CN202522694931.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-19
AI Technical Summary
[0003]在涡轮增压器突然启动时会受到突然的振动力而导致涡轮增压器容易损毁,在涡轮增压器运行的过程中,急速旋转的涡轮使涡轮增压器发生振动时,会与其他零件产生共振,发出较大的噪声
[0011]该涡轮增压器的降噪装置,通过阻尼减震器实现支撑板的缓冲支撑,涡轮增压器本体底部上的固定板固定在支撑板上,通过支撑板底部上的楔形板在涡轮增压器本体作业振动时可抵压齿板的一端运动,齿板运动时将啮合齿轮旋转进而实现牵引杆的转动,在牵引杆转动时两端上的止位块将跟随旋转进而促使扭簧转动,扭簧产生回转扭力实现减震缓冲;
Smart Images

Figure CN224885649U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of turbocharger-related products, specifically a noise reduction device for turbochargers. Background Technology
[0002] A turbocharger is essentially an air compressor that increases the intake air volume by compressing air. It utilizes the inertial force of the exhaust gases from the engine to drive a turbine within the turbine housing. The turbine, in turn, drives a coaxial impeller, which compresses the air supplied through the air filter and forces it into the cylinders. As engine speed increases, the exhaust gas velocity and turbine speed also increase simultaneously. The impeller then compresses more air into the cylinders. The increased air pressure and density allow for the combustion of more fuel. By increasing the fuel quantity and adjusting the engine speed, the engine's output power can be increased.
[0003] When a turbocharger is suddenly started, it is subjected to sudden vibration, which can easily damage the turbocharger. During the operation of the turbocharger, the rapidly rotating turbine causes the turbocharger to vibrate, which will resonate with other parts and produce a lot of noise. Utility Model Content
[0004] The purpose of this invention is to provide a noise reduction device for a turbocharger to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a noise reduction device for a turbocharger, comprising a mounting base and a turbocharger body. A support plate is provided inside the mounting base, and the support plate is fixedly connected to the mounting base via a damping shock absorber. A fixing plate is fixedly attached to the bottom of the turbocharger body, and the fixing plate is fixedly connected to the support plate. Support cylinders are fixedly connected to the inner walls of both sides of the mounting base. A traction rod is rotatably inserted into the support cylinder, and stop blocks are fixedly connected to both ends of the traction rod. Torsion springs are sleeved on both ends of the traction rod, and the two ends of the torsion springs are fixedly connected to the support cylinder and the stop blocks, respectively. A gear is fixedly sleeved on the traction rod, and a meshing toothed plate is provided on one side of the gear. A wedge-shaped plate is provided on one side of the toothed plate, and the wedge-shaped plate is fixedly connected to the support plate.
[0006] As a preferred embodiment of this utility model, a limiting plate is fixed below the toothed plate, and a limiting groove corresponding to the position of the limiting plate is provided at the bottom inner side of the mounting base. A sliding rod is fixed in the limiting groove, and the limiting plate is slidably sleeved on the sliding rod.
[0007] As a preferred embodiment of this utility model, both sides of the support cylinder are provided with through openings, and bearings are fixed inside the through openings, with the traction rod fixedly inserted into the bearings.
[0008] As a preferred embodiment of this invention, one end of the toothed plate is rotatably connected to a pressure wheel, and the edge of the pressure wheel contacts the wedge plate.
[0009] As a preferred embodiment of this utility model, the fixing plate is provided with mounting holes at all four corners, and locking screws are inserted into the mounting holes. The fixing plate is fixed to the support plate by the locking screws.
[0010] Compared with the prior art, the beneficial effects of this utility model are:
[0011] The noise reduction device of this turbocharger uses a damping shock absorber to achieve buffer support for the support plate. The fixing plate on the bottom of the turbocharger body is fixed to the support plate. When the turbocharger body vibrates during operation, the wedge plate on the bottom of the support plate can press against one end of the toothed plate. When the toothed plate moves, it rotates the meshing gear, thereby realizing the rotation of the traction rod. When the traction rod rotates, the stop blocks on both ends will rotate along with it, thereby causing the torsion spring to rotate. The torsion spring generates rotational torque to achieve shock absorption.
[0012] The noise reduction device for this turbocharger, through the installation of buffer and vibration damping components, can reduce vibration and noise in the turbocharger, protecting the turbocharger while reducing noise. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of a noise reduction device for a turbocharger according to the present invention;
[0014] Figure 2 This is an enlarged view of point A of a noise reduction device for a turbocharger according to this utility model.
[0015] In the diagram: 1. Mounting base; 2. Turbocharger body; 3. Support plate; 4. Damping shock absorber; 5. Fixing plate; 6. Support cylinder; 7. Traction rod; 8. Stop block; 9. Torsion spring; 10. Gear; 11. Toothed plate; 12. Wedge plate; 13. Limiting plate; 14. Slide rod; 15. Bearing; 16. Pressure roller; 17. Locking screw. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0017] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] Please see Figure 1-2 This utility model provides an embodiment of a noise reduction device for a turbocharger, comprising a mounting base 1 and a turbocharger body 2. A support plate 3 is provided inside the mounting base 1, and the support plate 3 is fixedly connected to the mounting base 1 via a damping shock absorber 4. A fixing plate 5 is fixedly fixed to the bottom of the turbocharger body 2, and the fixing plate 5 is fixedly connected to the support plate 3. Support cylinders 6 are fixedly connected to the inner walls of both sides of the mounting base 1. A traction rod 7 is rotatably inserted into the support cylinder 6. Stop blocks 8 are fixedly connected to both ends of the traction rod 7. Torsion springs 9 are sleeved on both ends of the traction rod 7, and the two ends of the torsion springs 9 are fixedly connected to the support cylinder 6 and the stop blocks 8 respectively. A torsion spring 9 is fixedly sleeved on the traction rod 7. There is a gear 10, and a meshing toothed plate 11 is provided on one side of the gear 10. A wedge plate 12 is provided on one side of the toothed plate 11. The wedge plate 12 is fixedly connected to the support plate 3. Specifically, the damping shock absorber 4 realizes the buffer support of the support plate 3. The fixing plate 5 on the bottom of the turbocharger body 2 is fixed on the support plate 3. When the turbocharger body 2 vibrates during operation, the wedge plate 12 on the bottom of the support plate 3 can press against one end of the toothed plate 11 to move. When the toothed plate 11 moves, it will rotate the meshing gear 10, thereby realizing the rotation of the traction rod 7. When the traction rod 7 rotates, the stop blocks 8 on both ends will rotate accordingly, thereby causing the torsion spring 9 to rotate. The torsion spring 9 generates rotational torque to realize shock absorption.
[0020] In this embodiment, a limiting plate 13 is fixed below the toothed plate 11, and a limiting groove corresponding to the position of the limiting plate 13 is provided at the bottom of the mounting base 1. A sliding rod 14 is fixed in the limiting groove, and the limiting plate 13 is slidably sleeved on the sliding rod 14.
[0021] As a technical optimization of this utility model, when the toothed plate 11 moves, the limiting plate 13 slides on the slide rod 14 to achieve sliding support of the toothed plate 11.
[0022] In this embodiment, both sides of the support cylinder 6 are provided with through openings, and bearings 15 are fixed inside the through openings. The traction rod 7 is fixedly inserted into the bearings 15.
[0023] As a technical optimization of this utility model, the traction rod 7 is provided with rotational support.
[0024] In this embodiment, a pressure wheel 16 is rotatably connected to one end of the toothed plate 11, and the edge of the pressure wheel 16 contacts the wedge plate 12.
[0025] As a technical optimization of this utility model, the pressure roller 16 is used to achieve pressure between itself and the wedge plate 12, thereby reducing the frictional resistance during pressure application.
[0026] In this embodiment, mounting holes are provided at all four corners of the fixing plate 5, and locking screws 17 are inserted into the mounting holes. The fixing plate 5 is fixed to the support plate 3 by the locking screws 17.
[0027] As a technical optimization of this utility model, the installation and fixation between the fixing plate 5 and the support plate 3 is achieved by locking screw 17.
[0028] The working principle of the noise reduction device for a turbocharger is described in detail below: First, the damping shock absorber 4 provides buffer support for the support plate 3. The fixing plate 5 on the bottom of the turbocharger body 2 is fixed on the support plate 3. When the turbocharger body 2 vibrates during operation, the wedge plate 12 on the bottom of the support plate 3 can press against one end of the toothed plate 11. When the toothed plate 11 moves, it rotates the meshing gear 10, thereby realizing the rotation of the traction rod 7. When the traction rod 7 rotates, the stop blocks 8 on both ends will rotate accordingly, thereby causing the torsion spring 9 to rotate. The torsion spring 9 generates rotational torque to achieve shock absorption.
[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A noise reduction device for a turbocharger, comprising a mounting base (1) and a turbocharger body (2), characterized in that: The mounting base (1) is provided with a support plate (3). The support plate (3) is fixedly connected to the mounting base (1) by a damping shock absorber (4). The bottom of the turbocharger body (2) is fixed with a fixing plate (5). The fixing plate (5) is fixedly connected to the support plate (3). Support cylinders (6) are fixedly connected to the inner walls on both sides of the mounting base (1). A traction rod (7) is rotatably inserted on the support cylinder (6). Stop blocks (8) are fixedly connected to both ends of the traction rod (7). Torsion springs (9) are sleeved on both ends of the traction rod (7). The two ends of the torsion springs (9) are fixedly connected to the support cylinder (6) and the stop blocks (8) respectively. A gear (10) is fixedly sleeved on the traction rod (7). A meshing toothed plate (11) is provided on one side of the gear (10). A wedge plate (12) is provided on one side of the toothed plate (11). The wedge plate (12) is fixedly connected to the support plate (3).
2. The noise reduction device for a turbocharger according to claim 1, characterized in that: A limiting plate (13) is fixed below the toothed plate (11). The bottom of the mounting base (1) is provided with a limiting groove corresponding to the position of the limiting plate (13). A sliding rod (14) is fixed in the limiting groove. The limiting plate (13) is slidably sleeved on the sliding rod (14).
3. The noise reduction device for a turbocharger according to claim 1, characterized in that: Both sides of the support cylinder (6) are provided with through openings, and bearings (15) are fixed inside the through openings. The traction rod (7) is fixedly inserted into the bearings (15).
4. The noise reduction device for a turbocharger according to claim 1, characterized in that: One end of the toothed plate (11) is rotatably connected to a pressure wheel (16), and the edge of the pressure wheel (16) is in contact with the wedge plate (12).
5. The noise reduction device for a turbocharger according to claim 1, characterized in that: The four corners of the fixing plate (5) are provided with mounting holes, and locking screws (17) are inserted into the mounting holes. The fixing plate (5) is fixed to the support plate (3) by the locking screws (17).