New energy automobile aluminum row square wear-resistant textile pipe

CN224886527UActive Publication Date: 2026-10-23SUZHOU MINGXIN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202522640208.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-12
Publication Date
2026-10-23
Estimated Expiration
2035-12-12

AI Technical Summary

Technical Problem

传统圆形管道与耐磨套的配合精度有限,常需通过紧固件或胶粘固定,安装过程依赖工具且易产生位移风险;耐磨套两端缺乏有效固定结构,在振动或拉扯环境下易发生松脱,导致耐磨性能衰减;耐磨层材料选择单一,难以同时满足低摩擦系数、耐腐蚀及长期耐磨的需求

Benefits of technology

(1)本实用新型提供的一种新能源汽车铝排方形耐磨纺织管,管体矩形横截面与让位槽的匹配设计,配合让位斜面的倾斜导向结构,使耐磨套能够精准卡接于管体。这一结构通过物理限位实现自固定,无需依赖外部紧固件或粘接工艺,安装过程简化且定位准确,有效避免因工况振动导致的耐磨套位移风险,提升了管道系统的装配效率与运行稳定性;

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Abstract

The utility model discloses a new energy automobile aluminium row square wear -resisting textile pipe, a new energy automobile aluminium row square wear -resisting textile pipe includes the pipe body, the cross section of pipe body is the square shape, and the wear -resisting cover and wear -resisting layer are set up outside the pipe body, and the pipe body is corresponded to the position of wear -resisting cover and is provided with the let -by -slot, and the elastic member is set up in the wear -resisting cover.
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Description

Technical Field

[0001] This utility model belongs to the field of pipe technology, and more specifically, relates to a square wear-resistant textile pipe for aluminum exhaust pipes in new energy vehicles. Background Technology

[0002] In the application of aluminum busbar assemblies in new energy vehicles, the pipes, as key components for fluid transmission, must withstand complex operating conditions such as high-frequency vibration, temperature changes, and contact with chemical media. Existing aluminum busbar pipes mostly adopt a circular cross-section structure, and their wear-resistant design is usually achieved by externally wrapping a wear-resistant layer. However, the following technical limitations exist: The fit between traditional circular pipes and wear-resistant sleeves has limited precision and often requires fasteners or adhesives for fixation. The installation process relies on tools and is prone to displacement risks. The wear-resistant sleeves lack effective fixing structures at both ends, making them prone to loosening under vibration or tension, leading to a decrease in wear resistance. The choice of wear-resistant layer materials is limited and it is difficult to simultaneously meet the requirements of low friction coefficient, corrosion resistance, and long-term wear resistance.

[0003] Specifically in this technical field, existing aluminum pipe systems have shortcomings in terms of adaptability to rectangular cross sections, stability of wear-resistant sleeve positioning, elastic adaptive adjustment, and optimization of the comprehensive performance of the wear-resistant layer. These shortcomings lead to problems such as accelerated wear, loose joints, high maintenance frequency, and shortened service life in complex working conditions. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a square wear-resistant textile tube for aluminum exhaust pipes in new energy vehicles.

[0005] To achieve the aforementioned utility model objective, the technical solution adopted by this utility model includes a tube body with a rectangular cross-section. A wear-resistant sleeve and a wear-resistant layer are provided outside the tube body. A clearance groove is provided on the tube body at the position corresponding to the wear-resistant sleeve, and an elastic element is provided inside the wear-resistant sleeve.

[0006] Optionally, the wear-resistant sleeve can be fully engaged with the pipe body.

[0007] Optionally, the two ends of the relief groove are provided with relief slopes, which are inclined from the bottom of the relief groove towards the side away from the relief groove.

[0008] Optionally, the wear-resistant sleeve is provided with raised rings at both ends.

[0009] Optionally, the elastic element is embedded within the wear-resistant sleeve.

[0010] Optionally, the wear-resistant layer is made of polytetrafluoroethylene.

[0011] Compared with the prior art, the advantages of this utility model include: (1) The utility model provides a kind of new energy automobile aluminum row square wear-resistant textile pipe, the matching design of pipe body rectangular cross section and let position groove, cooperate with the inclined guide structure of let position inclined surface, make wear-resistant sleeve can be accurately clamped in pipe body.This structure is realized self-fixing by physical limiting, without relying on external fastener or bonding process, installation process is simplified and positioning is accurate, effectively avoid the displacement risk of wear-resistant sleeve due to working condition vibration, improve the assembly efficiency and operating stability of pipeline system; (2)The utility model provides a kind of new energy automobile aluminum row square wear-resistant textile pipe, the synergistic effect of wear-resistant sleeve built-in elastic member and two end convex ring, form dynamic length adjustment mechanism.Elastic member is inlayed design and automatically shrinks when bearing external force pulling, control the maximum elongation of wear-resistant sleeve, prevent material fatigue caused by overstretching;Convex ring enhances the friction locking ability of wear-resistant sleeve end by increasing contact area.Combined with the low friction, corrosion-resistant characteristics of polytetrafluoroethylene wear-resistant layer, pipeline can still maintain long-term stable wear-resistant performance under the complex working conditions of high-frequency vibration, temperature change and chemical medium contact, reduce the leakage risk caused by wear, prolong the service life of pipeline system; BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present application, and those skilled in the art can obtain other drawings according to these drawings without creating any creative labor.

[0013] Figure 1 It is the overall schematic diagram of a kind of new energy automobile aluminum row square wear-resistant textile pipe in the utility model; Figure 2 It is the overall schematic diagram of a kind of new energy automobile aluminum row square wear-resistant textile pipe in the utility model; Figure 1 It is the local enlarged schematic view of place A in it; Reference signs: 1, pipe body;2, wear-resistant sleeve;3, let position groove;31, let position inclined surface;32, convex ring;33, elastic member;4, wear-resistant layer; Wherein, same components in the drawings are marked with the same reference signs;The drawings are not drawn according to the actual proportion. DETAILED DESCRIPTION

[0014] In view of the deficiencies in the prior art, the present inventors have long-term research and a large number of practices, and have proposed the technical solutions of the present utility model. The technical solutions, their implementation processes and principles will be further explained and described below in combination with the drawings in the embodiments of the present application and specific implementation cases.

[0015] It should be noted that the embodiments described below by way of example are illustrative only and are not intended to limit the present application, and that the embodiments described are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, any alternative, modification, equivalent method and scheme defined by the claims of the present application are covered by the spirit, principle and scope of the present application, and all other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the present application.

[0016] In the description of the present application, "first", "second", "third" and similar words do not represent any order, quantity or importance, but are only used to distinguish different components. Similarly, "one" or "a" and similar words do not represent a quantity limit, but represent the existence of at least one. "Include" or "contain" and similar words mean that the elements or objects appearing before "include" or "contain" cover the elements or objects listed after "include" or "contain" and their equivalents, and do not exclude other elements or objects. "Connected" or "connected" and similar words are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect.

[0017] In the description of the present application, the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only used for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, when using two sides, outer side, up and down and other positional terms, it should be understood that they are only used for easy understanding and description, considering that the structure can be oriented to other positions.

[0018] In the description of the present application, unless otherwise explicitly specified and limited, the technical terms or scientific terms used should be understood as the usual meaning understood by those skilled in the art in the field to which the present application belongs, and the terms "mounting", "connecting", "connecting" and the like should be understood in a broad sense, for example, it can be fixed connection, it can also be detachable connection, it can also be abutting connection or integral connection; for those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0019] The embodiment of the utility model intends to introduce and explain the structure composition of the new energy automobile aluminum row square wear-resistant textile pipe and the cooperation relationship between each component structure, and the size, material and manufacturing process of each component part in the new energy automobile aluminum row square wear-resistant textile pipe in the embodiment of the utility model can be selected according to the specific circumstances, which is not particularly limited and explained.

[0020] Further, in order to make the public have a better understanding of the utility model, some specific details are described in detail in the following detailed description of the utility model, and the utility model can also be completely understood without the description of these details for those skilled in the art.

[0021] Embodiment 1 Please refer to Figure 1 and Figure 2 A new energy automobile aluminum row square wear-resistant textile pipe, including pipe body 1, the pipe body 1 is the cross section is square, pipe body 1 is provided with wear-resistant sleeve 2 outside, pipe body 1 is provided with the position of wear-resistant sleeve 2 and is set up to let the slot 3, wear-resistant sleeve 2 can be completely set in pipe body 1;The both ends of let the slot 3 are provided with let the inclined plane 31, let the inclined plane 31 is with the groove bottom of let the slot 3 as starting point, and is inclined to set away from the side of let the slot 3, the both ends of wear-resistant sleeve 2 are provided with convex ring 32, convex ring 32 is used for fixing the length of wear-resistant sleeve 2, increases the friction of the both ends of wear-resistant sleeve 2, wear-resistant sleeve 2 is provided with elastic piece 33 inside, elastic piece 33 is embedded in wear-resistant sleeve 2, is used for controlling the maximum length of wear-resistant sleeve 2, prevents wear-resistant sleeve 2 from being pulled too long and causes the wear resistance to drop.

[0022] Please refer to Figure 1 and Figure 2 Pipe body 1 is provided with wear-resistant layer 4 outside, and wear-resistant layer 4 is made of polytetrafluoroethylene material.

[0023] The use effect of the utility model: the new energy automobile aluminum row square wear-resistant textile pipe exhibits multidimensional advantages in practical application: Please refer to Figure 1 and Figure 2 The matching design of the rectangular cross section of pipe body 1 and wear-resistant sleeve 2 realizes the precise clamping of wear-resistant sleeve 2 and pipe body 1 through let slot 3 and the inclined let slot 31 on both sides, the installation process does not need additional tool assistance, and the structure is stable after clamping, without displacement risk. The convex ring 32 structure at the both ends of wear-resistant sleeve 2 fixes the length of wear-resistant sleeve 2 at the same time, improves the friction with adjacent components through the increased contact area, and effectively prevents loosening phenomenon caused by vibration or pulling.

[0024] Please refer to Figure 1 and Figure 2, the elastic piece 33 embedded in the wear-resistant sleeve 2 can automatically adjust the length when responding to external force pulling, which not only ensures the moderate tension of the wear-resistant sleeve 2, but also avoids material fatigue caused by excessive stretching, thereby maintaining the long-term wear-resistant performance of the wear-resistant sleeve 2. The polytetrafluoroethylene wear-resistant layer 4 outside the pipe body 1 directly improves the wear-resistant performance of the pipeline under complex working conditions due to its low friction coefficient and corrosion resistance, and is especially suitable for high-frequency vibration, high temperature and chemical medium contact scenes of aluminum row components in new energy vehicles.

[0025] Please refer to Figure 1 and Figure 2 The overall structure realizes the close fit of the wear-resistant layer 4 and the pipe body 1 through the cooperation of the displacement slot 3 and the wear-resistant sleeve 2, reduces the leakage risk caused by loose interface or material wear of the traditional pipeline, reduces the maintenance frequency, and prolongs the service life of the pipeline system.

[0026] It should be understood that the above embodiments are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and it cannot be determined that the specific implementation of the present application is limited to these descriptions. For ordinary skilled in the art to which the present application belongs, without departing from the concept of the present application, a number of simple deductions or substitutions can be made, any equivalent changes or modifications made according to the spirit and essence of the present application should be covered within the protection scope of the present application.

Claims

1. A new energy automobile aluminum square wear-resistant textile tube, comprising a tube body (1), characterized in that, The pipe body (1) is in a rectangular cross section, and is provided with a wear-resistant sleeve (2) and a wear-resistant layer (4) outside. The pipe body (1) is provided with a clearance slot (3) corresponding to the position of the wear-resistant sleeve (2), and the wear-resistant sleeve (2) is provided with an elastic element (33) inside.

2. The new energy vehicle aluminum square wear-resistant textile tube according to claim 1, characterized in that: The wear-resistant sleeve (2) can be completely clamped on the pipe body (1).

3. The new energy vehicle aluminum square wear-resistant textile tube according to claim 2, characterized in that: The clearance slot (3) is provided with a clearance inclined surface (31) at both ends, which is inclined away from the side of the clearance slot (3) starting from the bottom of the clearance slot (3).

4. The new energy vehicle aluminum square wear-resistant textile tube according to claim 3, characterized in that: The wear-resistant sleeve (2) is provided with a convex ring (32) at both ends.

5. The new energy vehicle aluminum square wear-resistant textile tube according to claim 4, characterized in that: The elastic element (33) is embedded in the wear-resistant sleeve (2).

6. The new energy vehicle aluminum square wear-resistant textile tube according to claim 5, characterized in that: The wear-resistant layer (4) is made of polytetrafluoroethylene material.