An inner swirl burner made of aluminum alloy

CN224887053UActive Publication Date: 2026-10-23FOSHAN SHUNDE RONGGUI RONGXING FUEL GAS APP CO LTD
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Patent Information

Application Number
CN202522521470.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-27
Publication Date
2026-10-23
Estimated Expiration
2035-11-27

AI Technical Summary

Technical Problem

[0003]市面上现有的内旋火炉头燃烧器的火槽或火孔呈圆锥状分布,燃烧产生的火焰向内喷射并呈旋转圆锥形,火焰中心区域火苗最高,向外逐渐降低,使火焰更集中,而内旋火炉头若设计不完善(如分火器结构不合理、火孔分布不均),可能导致燃气与空气混合不充分,燃烧不彻底,从而产生一氧化碳等有毒气体

Benefits of technology

[0014]本实用新型在使用时,该内旋火铝合金炉头,通过第一进气炮筒、第二进气炮筒、中心火盖和外环火盖,炉头进气口处固定式通道能确保喷咀与炉头进气方向垂直同芯,经固定位两边进入空气与喷咀喷出燃气进行混合,经炉头进气通道锥面、直身位置、反向锥面(文丘里通道),使空气与燃气充分混合后进入炉头炉腔内,再经炉头腔内台阶式旋转逐级将混合后燃气经分火器喷出燃烧,确保燃烧完全,降低因炉头与分火器设计不完善而产生有毒气体。

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Abstract

The utility model discloses an inner rotary fire aluminium alloy furnace end, including the furnace end body, the top of furnace end body abuts with the outer ring fire cover, the outer surface of outer ring fire cover and furnace end body all are equidistant array fixed connection a plurality of connecting pieces, and the side wall of every two corresponding connecting pieces is commonly penetrated with same first screw thread connection, in the utility model, through first air inlet cannon, second air inlet cannon, center fire cover and outer ring fire cover, the fixed passage of furnace end air inlet can ensure that the nozzle and furnace end air direction vertical same core, and the air that enters from the both sides of fixed position mixes with the gas that nozzle sprays, after making air and gas fully mix, enter the furnace cavity of furnace end again, and then the mixed gas is sprayed and burns through the fire distributor after the step type rotation of furnace end cavity gradually, ensure that the combustion is complete, reduce the toxic gas that produces because of the furnace end and the imperfect design of fire distributor.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy furnace head technology, and in particular to an internal swirling aluminum alloy furnace head. Background Technology

[0002] "Internal swirl flame" is a combustion technology used in gas stoves. Simply put, it involves a specially structured burner and a unique airflow mixing method that causes the gas to swirl inwards from the edge of the combustion zone during combustion. This flame is called "internal swirl flame," and its formal name is "swirl-concentrated combustion technology." The burner has a concave structure, and the special burner structure and airflow mixing method ensure more thorough mixing of the gas and air, resulting in more complete combustion.

[0003] The existing internal swirl burner burners on the market have a conical distribution of fire slots or fire holes. The flame produced by combustion is injected inward and rotates in a cone shape. The flame is the highest in the center of the flame and gradually decreases outward, making the flame more concentrated. However, if the internal swirl burner is not well designed (such as an unreasonable structure of the burner or uneven distribution of fire holes), it may lead to insufficient mixing of gas and air, incomplete combustion, and thus produce toxic gases such as carbon monoxide.

[0004] Therefore, this utility model proposes an internal swirl fire aluminum alloy furnace head. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of keyed connections in heavy-duty applications and to provide an internal swirling aluminum alloy furnace head.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an internal swirling fire aluminum alloy furnace head, comprising a furnace head body, the top of the furnace head body abutting against an outer ring fire cover, the outer ring fire cover and the outer surface of the furnace head body being fixedly connected in an equidistant array of multiple connecting parts, and the sidewalls of every two corresponding connecting parts being threadedly connected to the same first screw.

[0007] A first air intake cannon is fixedly connected to one side of the outer surface of the burner body, and a second air intake cannon is fixedly connected to the bottom of the burner body. The second air intake cannon is located inside the burner body and is threadedly connected to a center flame cap.

[0008] Furthermore, a large fan blade is fixedly installed on the inner wall of the end of the first air intake cannon away from the burner body, and a first fixing plate is abutted on the upper surface of the first air intake cannon. The first fixing plate and the top side wall of the first air intake cannon are connected by a second screw through a thread.

[0009] Furthermore, a small fan blade is fixedly installed on the inner wall of the end of the second air intake cannon away from the burner body, a second fixing plate is abutted on the upper surface of the second air intake cannon, and another second screw is threadedly connected to the top side wall of the second fixing plate and the second air intake cannon.

[0010] Furthermore, the outer surface of the outer ring fire cap is provided with striped patterns.

[0011] Furthermore, the first air intake barrel has a venturi channel inside, and the diameter shape of the first air intake barrel is multi-level and gradually changes.

[0012] Furthermore, an ignition ceramic needle and a thermocouple are fixedly installed on the side wall of the top of the second air intake barrel, and the ignition ceramic needle and thermocouple are located outside the center fire cap.

[0013] This utility model has the following beneficial effects:

[0014] In use, this utility model's internally rotating aluminum alloy burner head, through the first air intake barrel, the second air intake barrel, the central flame cap, and the outer ring flame cap, and the fixed channel at the burner head's air intake port, ensures that the nozzle is perpendicular and concentric with the burner head's air intake direction. Air entering from both sides of the fixed position mixes with the gas ejected from the nozzle, and after passing through the conical surface of the burner head's air intake channel, the straight position, and the reverse conical surface (Venturi channel), the air and gas are fully mixed before entering the burner head's furnace cavity. Then, through the stepped rotation within the burner head cavity, the mixed gas is ejected through the flame distributor for combustion, ensuring complete combustion and reducing the generation of toxic gases due to imperfect design of the burner head and flame distributor. Attached Figure Description

[0015] Figure 1 This is an exploded view of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the central flame cap and the outer ring flame cap of this utility model.

[0017] Legend:

[0018] 1. Center burner cap; 2. Outer ring burner cap; 3. Burner head body; 4. Connector; 5. First screw; 6. First air intake cannon; 7. Large fan blade; 8. First fixing plate; 9. Second screw; 10. Second air intake cannon; 11. Small fan blade; 12. Second fixing plate; 13. Ignition ceramic needle; 14. Thermocouple; 15. Striped pattern. Detailed Implementation

[0019] Figures 1 to 2As shown, an internal swirling aluminum alloy burner head is disclosed, comprising a burner head body 3, with an outer ring burner cap 2 abutting the top of the burner head body 3. Multiple connectors 4 are fixedly connected in an equidistant array on the outer surfaces of both the outer ring burner cap 2 and the burner head body 3. The sidewalls of every two corresponding connectors 4 are threaded together by the same first screw 5. That is, a set of connectors 4 is fixed to the outer surfaces of both the outer ring burner cap 2 and the burner head body 3. The two sets of connectors 4 correspond sequentially to each other, and each pair of corresponding connectors 4 in the two sets is locked by the same first screw 5. This fixes the outer ring burner cap 2 to the top of the burner head body 3, preventing it from splitting during transport. The outer surface of the outer ring burner cap 2 is provided with striped patterns 15, which enhances the strength of the outer ring burner cap 2.

[0020] Among them, the main structure of the burner, including the burner body 3, the first air intake barrel 6, and the outer ring fire cover 2, is made of aluminum alloy, which is low-cost, lightweight, and has a delicate surface that is easy to clean.

[0021] Furthermore, the outer ring burner cap 2 is equipped with a rotating oblique groove that is opposite to the air intake direction, which enables the gas to rotate and burn more completely, achieving energy saving, gas saving, higher power, and reduced exhaust emissions.

[0022] The outer surface of the burner body 3 is fixedly connected to a first air intake cannon 6. The first air intake cannon 6 has a venturi channel inside to fully mix the gas and air. The diameter of the first air intake cannon 6 is multi-level and gradually changes. The first air intake cannon 6 has a step-by-step gas transmission to make the gas burn more completely. The bottom of the burner body 3 is fixedly connected to a second air intake cannon 10. The top of the second air intake cannon 10 inside the burner body 3 is threadedly connected to a center burner cap 1.

[0023] A large fan blade 7 is fixedly installed on the inner wall of the first air intake cannon 6 at the end away from the burner body 3. A first fixing plate 8 abuts against the upper surface of the first air intake cannon 6, and a second screw 9 is threaded through and connected to the top side wall of the first air intake cannon 6 and the first fixing plate 8. A small fan blade 11 is fixedly installed on the inner wall of the second air intake cannon 10 at the end away from the burner body 3. A second fixing plate 12 abuts against the upper surface of the second air intake cannon 10, and another second screw 9 is threaded through and connected to the top side wall of the second air intake cannon 10 and the second fixing plate 12. The first fixing plate 8 and the second fixing plate 12 are used to fix the external air intake nozzles, so that the external air source can atomize the liquid or gaseous fuel and spray it into the interior of the first air intake cannon 6 and the second air intake cannon 10, and then into the burner body 3.

[0024] An ignition ceramic needle 13 and a thermocouple 14 are fixedly installed on the side wall of the top of the second air intake barrel 10, respectively. The ignition ceramic needle 13 and the thermocouple 14 are located outside the central burner cap 1. The ignition ceramic needle 13 ignites the gas through an electric spark, ensuring stable combustion. The thermocouple 14, which is the sensing probe (flameout protection needle) of the automatic flameout protection device, is mostly installed near the burner cap and has a diameter of about 5 mm. During normal ignition, the thermocouple generates an electromotive force when heated, which enters the coil of the solenoid valve through a wire. This generates a magnetic field that causes the solenoid valve to engage, thus keeping the gas valve open. If soup or water is accidentally spilled while simmering or boiling, causing an accidental flameout, the voltage of the thermocouple will quickly drop to zero, the solenoid valve coil will lose power, and the gas passage will be quickly cut off to prevent gas leakage (the working principle of the ignition ceramic needle 13 and the thermocouple 14 is common knowledge known to those skilled in the art and will not be elaborated here).

[0025] In actual use of the internal swirling aluminum alloy burner head, external gas enters the burner head body 3 through the first air intake barrel 6 and the second air intake barrel 10, respectively, and is sprayed outward through the central burner cap 1 and the outer ring burner cap 2, respectively. After being ignited by the ignition ceramic needle 13, it burns, with uniform flame and complete combustion, so that the outer and inner rings of the pot are heated evenly. It can achieve higher energy efficiency, lower flue gas, and higher heat load than existing burners, thus achieving the purpose of energy saving and emission reduction.

[0026] Specifically, this burner head is designed with nozzles inserted in the air intake direction. The fixed channel at the burner head's air intake ensures that the nozzles are perpendicular and concentric with the air intake direction. Air enters from both sides of the fixed position and mixes with the gas ejected from the nozzles. After passing through the conical surface of the burner head's air intake channel, the straight position, and the reverse conical surface (Venturi channel), the air and gas are fully mixed before entering the burner head's furnace cavity. Then, through a stepped rotation within the burner head cavity, the mixed gas is ejected through the burner for combustion, ensuring complete combustion and reducing the generation of toxic gases due to imperfect burner and burner design.

[0027] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An internal swirling aluminum alloy furnace head, comprising a furnace head body (3), characterized in that, The top of the burner body (3) is abutted by an outer ring fire cover (2). The outer ring fire cover (2) and the outer surface of the burner body (3) are both fixedly connected to multiple connectors (4) in an equidistant array. The sidewalls of each pair of corresponding connectors (4) are connected to the same first screw (5) through a thread. The outer surface of the burner body (3) is fixedly connected to a first air intake cannon (6), and the bottom of the burner body (3) is fixedly connected to a second air intake cannon (10). The second air intake cannon (10) is located inside the burner body (3) and is threadedly connected to a center flame cap (1).

2. The internal swirl aluminum alloy furnace head according to claim 1, characterized in that: A large fan blade (7) is fixedly installed on the inner wall of the first air intake barrel (6) away from the burner body (3). The upper surface of the first air intake barrel (6) abuts against the first fixing plate (8), and the first fixing plate (8) and the top side wall of the first air intake barrel (6) are connected by a second screw (9) through thread.

3. The internal swirl fire aluminum alloy furnace head according to claim 2, characterized in that: A small fan blade (11) is fixedly installed on the inner wall of the end of the second air intake cannon (10) away from the burner body (3). The upper surface of the second air intake cannon (10) abuts against the second fixing plate (12), and the second fixing plate (12) and the top side wall of the second air intake cannon (10) are connected by another second screw (9) through thread.

4. The internal swirl-fired aluminum alloy furnace head according to claim 1, characterized in that: The outer surface of the outer ring fire cap (2) is provided with striped patterns (15).

5. The internal swirl-fired aluminum alloy furnace head according to claim 1, characterized in that: The first air intake barrel (6) has a venturi channel inside, and the aperture shape of the first air intake barrel (6) is multi-level gradually changing.

6. The internal swirl-fired aluminum alloy furnace head according to claim 1, characterized in that: An ignition ceramic needle (13) and a thermocouple (14) are fixedly installed on the side wall of the top of the second air intake barrel (10), and the ignition ceramic needle (13) and the thermocouple (14) are located on the outside of the center fire cap (1).