FFU guide frame with new structure
Patent Information
- Application Number
- CN202521891686.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-03
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-09-03
AI Technical Summary
[0003]现有的FFU导流过框,FFU导流过框内部支撑扁条中间十字交叉,也有井字型结构;进风面导流框每条边带重复使用的自粘片,初效过滤棉以平铺形式粘贴自粘片表面,固定在FFU导流框的进风面,起到进风口初效过滤拦截的作用;平铺初效过滤棉展开面积为0.354㎡,有效面积的局限性导致FFU导流框初效过滤棉在运行中使用寿命仅有3个月,更换初效过滤棉频率高,更换成本大
[0013]1.本实用新型中,所述的侧边挡板、打折复网棉的设置,增加了FFU导流框的进风挡板高度,提升了进风面积,提升初效过滤棉的使用寿命,由于风阻低,使得整体FFU风机的运行更加节能。
Smart Images

Figure CN224887266U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of FFU fan technology, and in particular relates to a new structure FFU guide frame. Background Technology
[0002] FFU stands for Fan Filter Unit, which is an air purification device that integrates a fan and a high-efficiency filtration system. It is widely used in clean rooms, clean benches, clean production lines, modular clean rooms, and local Class 100 applications.
[0003] The existing FFU airflow guide frame has internal support strips that cross in the middle, or a grid-like structure. Each side of the airflow guide frame on the air inlet surface has a reusable self-adhesive sheet. The primary filter cotton is laid flat and pasted onto the surface of the self-adhesive sheet, fixed to the air inlet surface of the FFU airflow guide frame, and plays the role of primary filtration and interception at the air inlet. The unfolded area of the laid primary filter cotton is 0.354㎡. The limitation of the effective area means that the service life of the primary filter cotton in the FFU airflow guide frame is only 3 months during operation, resulting in high frequency of replacement and high replacement cost. Utility Model Content
[0004] To address the aforementioned technical problems, this utility model provides a novel FFU (Fan Filter Unit) guide frame, which is connected by rivets to fix and support the pleated composite mesh used for filtration, thereby increasing the unfolded area of the pleated composite mesh, reducing the overall energy efficiency of the FFU, extending its service life, and reducing replacement costs.
[0005] This utility model is achieved through the following technical solution:
[0006] A novel FFU (Fan Filter Unit) airflow guide frame includes a galvanized steel frame. A supporting flat strip is provided in the middle of the interior of the galvanized steel frame. Bottom screws are installed on both sides of the lower part of the galvanized steel frame. Side baffles are integrally provided on both sides of the air inlet of the galvanized steel frame. A pleated composite mesh is provided between the two side baffles.
[0007] Preferably, the supporting flat strip and the galvanized metal frame are fixed by rivet holes.
[0008] Preferably, the side flange of the galvanized sheet metal frame has two positioning holes.
[0009] Preferably, the two positioning slots are respectively aligned with the slots of the flat strip.
[0010] Preferably, the two sides of the pleated composite cotton are inlaid and fixed between the side baffle and the galvanized metal frame.
[0011] Preferably, the material of the pleated mesh filter cotton is a composite galvanized mesh filter cotton, and the structure of the pleated mesh filter cotton is in the form of pleats, with a pleat height of 46mm and a pleat count of 31.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. In this utility model, the side baffle and the pleated mesh cotton increase the height of the air inlet baffle of the FFU guide frame, increase the air inlet area, and extend the service life of the primary filter cotton. Due to the low wind resistance, the overall FFU fan operates more energy-efficiently.
[0014] 2. In this utility model, the rivets and support strips are provided to support the folded and rewoven cotton. Attached Figure Description
[0015] Figure 1 This is an exploded structural diagram of the galvanized sheet metal frame and the pleated composite cotton of this utility model.
[0016] Figure 2 This is a schematic diagram of the internal structure of the galvanized sheet metal frame of this utility model.
[0017] Figure 3 This is a schematic diagram of the structure of this utility model.
[0018] In the picture:
[0019] 1. Galvanized sheet metal frame; 2. Rivets; 3. Supporting flat strips; 4. Bottom screws; 5. Side panels; 6. Pleated composite mesh. Detailed Implementation
[0020] The present invention will now be described in detail with reference to the accompanying drawings, as shown below. Figure 2 As shown, a new FFU airflow guide frame includes a galvanized sheet metal frame 1. A support flat strip 3 is provided in the middle of the interior of the galvanized sheet metal frame 1. Rivets 2 pass through the drilled positions for tension and fixation. Bottom screws 4 are installed on both sides of the lower part of the galvanized sheet metal frame 1. The bottom screws 4 are used to assemble and fix the galvanized sheet metal frame 1 to the FFU fan. Side baffles 5 are integrated on both sides of the air inlet of the galvanized sheet metal frame 1.
[0021] In this embodiment, specifically, the supporting flat strip 3 and the galvanized metal frame 1 are fixed by rivets 2 through holes.
[0022] In this embodiment, specifically, the side flange of the galvanized sheet metal frame 1 is provided with positioning holes, and there are two positioning holes.
[0023] In this embodiment, specifically, the two positioning gaps are respectively aligned with the gaps of the flat strip 3.
[0024] In this implementation plan, in conjunction with the appendix Figure 1 and attached Figure 3 As shown, a pleated mesh 6 is provided between the two side baffles 5.
[0025] In this embodiment, specifically, the two sides of the pleated mesh 6 are inlaid and fixed between the side baffle 5 and the galvanized metal frame 1.
[0026] In this implementation scheme, specifically, the pleated composite mesh cotton 6 is made of composite galvanized mesh filter cotton, and its structure is pleated. The semi-finished product has a pleat height of 46mm and 31 pleats. The two folds of the pleated composite mesh cotton 6, parallel to the filter cotton folds, are inserted into the fixed-fold positioning side baffles 5 on both sides of the air inlet surface for fixed support. After adjustment, the filter unfolded area is 1.66㎡, which is 4.7 times larger than the original flat area. This greatly improves the service life of the primary filter cotton.
[0027] Working principle
[0028] In this invention, the supporting flat strip 3 inside the galvanized metal frame 1 increases the effective air intake area. Simultaneously, the self-adhesive sheet pasted on the surface of the air intake metal frame is eliminated, increasing the height of the air intake baffle of the FFU guide frame. Side baffles 5 with fixed folds and positioning are added to both sides. The folded mesh cotton 6 significantly increases the air intake area, extends the service life of the primary filter cotton, reduces wind resistance, and contributes to energy saving in the overall FFU fan operation. However, the folded mesh cotton 6 and the semi-finished product folding process increase the product cost in the short term, thus increasing the unfolded area of the primary filter cotton.
[0029] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution of this utility model, falls within the protection scope of this utility model.
Claims
1. A novel FFU (Fluidized Induction Generator) flow guide frame, characterized in that, The new FFU airflow guide frame includes a galvanized sheet metal frame (1), a support flat strip (3) is provided in the middle of the interior of the galvanized sheet metal frame (1), bottom screws (4) are installed on the lower two sides of the galvanized sheet metal frame (1), and side baffles (5) are integrated on both sides of the air inlet of the galvanized sheet metal frame (1), and pleated mesh cotton (6) is provided between the two side baffles (5).
2. The novel FFU flow guide frame as described in claim 1, characterized in that, The supporting flat strip (3) and the galvanized metal frame (1) are fixed by rivets (2) through holes.
3. The novel FFU flow guide frame as described in claim 1, characterized in that, The side flange of the galvanized sheet metal frame (1) has a positioning hole, and there are two positioning holes.
4. The novel FFU flow guide frame as described in claim 3, characterized in that, The two positioning spaces respectively support the alignment of the flat strip (3).
5. The novel FFU flow guide frame as described in claim 1, characterized in that, The two sides of the pleated double-layered cotton (6) are inlaid and fixed between the side baffle (5) and the galvanized metal frame (1).
6. The novel FFU flow guide frame as described in claim 1, characterized in that, The material of the pleated composite mesh cotton (6) is set as composite galvanized mesh filter cotton, and the structure of the pleated composite mesh cotton (6) is in the form of pleats, with a pleat height of 46mm and a pleat number of 31 pleats for the semi-finished product.