A bottle blocking strip for use in a freeze-drying machine

CN224887470UActive Publication Date: 2026-10-23CHENGDU TONGDE PHARMA
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Patent Information

Application Number
CN202522556939.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-02
Publication Date
2026-10-23
Estimated Expiration
2035-12-02

AI Technical Summary

Technical Problem

在生产过程的出瓶与进瓶过程中,瓶子与挡瓶条的面瓶面3接触,摩檫导致了大量的碎瓶出现,影响产品的合格率

Benefits of technology

本实用新型通过凹槽的设置,在生产过程的出瓶与进瓶过程中,瓶子只可能与上面瓶部及下面瓶部接触,降低了接触面积,减少了碎瓶率,大大得提高产品合格率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of freeze-drying machine plate layer with bottle blocking strip, belong to the field of medical freeze-drying split pack equipment, including strip body, the bottle face of the strip body is recessed to the center position of strip body and forms groove, and the bottle face is separated into upper bottle part and lower bottle part by groove.The utility model reduces the broken bottle rate, greatly improves product pass rate.
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Description

Technical Field

[0001] This utility model relates to the field of pharmaceutical freeze-drying and dispensing equipment, and more specifically, to a bottle baffle strip for a freeze dryer plate. Background Technology

[0002] Freeze dryers play an irreplaceable role in the pharmaceutical field. Through the principle of low-temperature vacuum sublimation, they effectively remove moisture from drugs (especially heat-labile proteins, vaccines, live bacteria preparations, and antibiotics) while preserving their biological activity and potency to the maximum extent. This allows for long-term stable storage and transportation at room temperature, completely solving the extreme dependence of biological products and high-value-added pharmaceuticals on cold chain logistics. Freeze dryers are core equipment for ensuring the safety of the global pharmaceutical supply chain and improving patients' access to medication.

[0003] Bottle baffles on the inlet and outlet plates of a freeze dryer are crucial. During the feeding stage, they ensure that bottles enter the freeze-drying chamber in an orderly and stable manner, preventing damage or positional deviations caused by disorderly movement or collisions, thus ensuring a smooth and efficient feeding process. During the discharge stage, they effectively prevent bottles from tipping over or scattering due to inertia or external factors when leaving the freeze-drying chamber, ensuring complete and orderly discharge. This, in turn, maintains the stability and continuity of the entire freeze-drying process, reduces product loss and production failure rates, and is of great significance for improving the quality and efficiency of freeze-drying production.

[0004] Existing freeze dryers use bottle-blocking strips on the inlet and outlet trays, such as Figure 1 As shown, the bottle baffle for the feed and discharge plates of the freeze dryer includes a solid strip-shaped body 1, and the upper surface of the front end 2 of the solid strip-shaped body 1 extends forward with an inclined surface.

[0005] The existing bottle-blocking strips used in the inlet and outlet trays of freeze dryers have the following shortcomings: During the bottle feeding and unloading process in the production process, the bottles come into contact with the bottle surface 3 of the bottle baffle strip, and the friction leads to a large number of broken bottles, affecting the product qualification rate. Utility Model Content

[0006] To address the aforementioned problems, this utility model provides a bottle-blocking strip for freeze dryer plates, which aims to improve at least one of the problems mentioned in the background art.

[0007] A bottle baffle for a freeze dryer plate includes a strip-shaped body, wherein the bottle face of the strip-shaped body is recessed at the center of the strip-shaped body to form a groove, and the groove divides the bottle face into an upper bottle portion and a lower bottle portion.

[0008] Optionally, both the upper and lower bottle portions are coated with a coating.

[0009] Optionally, the coating is a Teflon coating.

[0010] Optionally, the coating thickness is 2µm to 50µm.

[0011] Optionally, the depth of the groove is 1 / 20 to 1 / 2 of the width of the strip body, and the distance between the bottom of the upper bottle and the top of the lower bottle is 1 / 5 to 4 / 2 of the height of the strip body.

[0012] Optionally, the upper surface of the front end of the strip-shaped body is a forward-extending slope.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: By designing grooves, this invention ensures that during the bottle feeding and discharging process, the bottle can only contact the upper and lower parts of the bottle, reducing the contact area, decreasing the breakage rate, and significantly improving the product qualification rate. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of the bottle-blocking strip for the plate layer in the background technology of this utility model; Figure 2 This is a schematic diagram of the structure of the bottle-blocking strip for the freeze dryer plate of this utility model; Figure 3 yes Figure 2 A cross-sectional schematic diagram.

[0016] Explanation of reference numerals in the attached drawings: 1. Strip-shaped main body, 2. Front end, 3. Bottle surface, 4. Groove, 5. Upper bottle section, 6. Lower bottle section, 7. Coating. Detailed Implementation

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, an indirect connection through an intermediate medium, or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0018] In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, "a plurality of" means two or more, unless otherwise precisely specified.

[0019] The terms “first,” “second,” “third,” “fourth,” etc. (if present) in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a particular order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented, for example, in orders other than those illustrated or described herein. Furthermore, the terms “comprising” and “having,” and any variations thereof, are intended to cover a non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0021] The technical solution of this utility model will be described in detail below with specific embodiments. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described again in some embodiments.

[0022] Please refer to Figures 2-3 , Figure 2 This is a schematic diagram of the structure of the bottle-blocking strip for the freeze dryer plate of this utility model. Figure 3 yes Figure 2 A cross-sectional schematic diagram.

[0023] A bottle baffle for a freeze dryer plate includes a strip-shaped body 1, wherein the bottle surface 3 of the strip-shaped body 1 is recessed inward toward the center of the strip-shaped body 1 to form a groove 4, and the groove 4 divides the bottle surface 3 into an upper bottle portion 5 and a lower bottle portion 6.

[0024] By setting the groove 4, during the bottle feeding and discharging process, the bottle can only contact the upper bottle section 5 and the lower bottle section 6, which reduces the contact area, reduces the bottle breakage rate, and greatly improves the product qualification rate.

[0025] In one or more specific embodiments of this utility model, in order to further reduce the bottle breakage rate, a coating 7 is applied to both the upper bottle portion 5 and the lower bottle portion 6. The coating 7 increases smoothness and reduces friction, thereby further improving the product qualification rate.

[0026] In one or more specific embodiments of this utility model, coating 7 is preferably a Teflon coating.

[0027] In one or more specific embodiments of this utility model, the coating 7 has a thickness of 2µm to 50µm.

[0028] In one or more specific embodiments of this utility model, in order to balance stability, blocking effect and product qualification rate, the depth of the groove 4 is 1 / 20 to 1 / 2 of the width of the strip body 1, and the distance between the bottom of the upper bottle part 5 and the top of the lower bottle part 6 is 1 / 5 to 4 / 2 of the height of the strip body 1.

[0029] In one or more specific embodiments of this utility model, the upper surface of the front end 2 of the strip-shaped body 1 is a forward-extending slope.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A bottle baffle strip for use in a freeze dryer, comprising a strip-shaped body (1), characterized in that, The bottle surface (3) of the strip body (1) is recessed towards the center of the strip body (1) to form a groove (4), and the groove (4) divides the bottle surface (3) into an upper bottle part (5) and a lower bottle part (6).

2. The bottle-blocking strip for freeze dryer plates according to claim 1, characterized in that, Both the upper bottle portion (5) and the lower bottle portion (6) are coated with a coating (7).

3. The bottle-blocking strip for freeze dryer plates according to claim 2, characterized in that, The coating (7) is a Teflon coating.

4. The bottle-blocking strip for freeze dryer plates according to claim 2, characterized in that, The coating (7) has a thickness of 2um to 50um.

5. The bottle-blocking strip for freeze dryer plates according to any one of claims 1-4, characterized in that, The depth of the groove (4) is 1 / 20 to 1 / 2 of the width of the strip body (1), and the distance between the bottom of the upper bottle part (5) and the top of the lower bottle part (6) is 1 / 5 to 4 / 2 of the height of the strip body (1).

6. The bottle-blocking strip for freeze dryer plates according to claim 1, characterized in that, The upper surface of the front end (2) of the strip-shaped body (1) is a forward-extending slope.