A device for rapid drying of ceramic tile green bodies

Abstract

The utility model discloses a device for ceramic tile body quick drying relates to ceramic tile drying technical field, including drying barrel, the lower surface of drying barrel is fixedly connected bottom plate through the supporting leg, and the inside of drying barrel is provided with tray, the middle part of tray is equipped with round hole, and the upper end of round hole is connected with cylinder, and the inside of cylinder is provided with round bar, and the upper end of round bar extends to the upper part of tray through round hole, and the middle part of fixedly connected scraper, and the middle part of cylinder is rotatably connected with the middle part of drying barrel through bearing, and the lower part of cylinder extends to the lower part of the outside of drying barrel, and the residual material on tray is scraped automatically, and the residual material is thrown out through centrifugal force, and the cleaning efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of ceramic tile drying technology, specifically to a device for rapid drying of ceramic tile blanks. Background Technology

[0002] A tile drying device is a device used to dry tile blanks, reducing the moisture content in sanitary ware and facilitating faster firing and shaping of the tiles.

[0003] After existing ceramic tiles are fired, hardened residue often sticks to the surface of the tray. Therefore, the tray needs to be cleaned before the next drying, which is a rather cumbersome operation. To address this, we propose a device for the rapid drying of ceramic tile blanks. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide a device for rapid drying of ceramic tile blanks. This device automatically scrapes off the residue on the tray and throws the residue out by centrifugal force, thereby improving cleaning efficiency and effectively solving the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for rapid drying of ceramic tile blanks, comprising a drying drum, a base plate fixedly connected to the lower surface of the drying drum via support legs, a tray inside the drying drum, a circular hole in the center of the tray, the circular hole communicating with the upper end of a cylinder, a circular rod inside the cylinder, the upper end of the circular rod extending through the circular hole to the upper part of the tray and fixedly connected to the center of a scraper, the center of the cylinder being rotatably connected to the center of the drying drum via a bearing, the lower part of the cylinder extending to the lower outer side of the drying drum and fixedly connected to a gear, the gear being connected to a power mechanism, and a clutch plate being fixedly connected to a clutch mechanism via the lower part of the circular rod passing through the lower part of the cylinder.

[0006] The design incorporates a scraper to remove excess material adhering to the tray surface, and a rotatable tray to ensure even heating of the tiles while simultaneously flinging out excess material during cleaning, making the operation more convenient.

[0007] Furthermore, the clutch mechanism includes a second clutch plate, which is fixedly connected to the lower end of the cylinder. The second clutch plate is connected to the upper end of the first clutch plate. A third clutch plate is located at the lower part of the first clutch plate. The third clutch plate is fixedly connected to the base plate via a bracket and is connected to the lower surface of the first clutch plate. The lower end of the cylindrical rod is rotatably connected to the upper part of the hydraulic rod. The input end of the hydraulic rod is electrically connected to the output end of an external power supply via an external control switch group. The lower end of the hydraulic rod is fixedly connected to the corresponding position on the base plate.

[0008] During the drying process, the hydraulic rod drives the round rod upward, which in turn engages clutch plate one and clutch plate two, causing the scraper to rotate with the tray. After the ceramic tile has finished drying and is removed, the hydraulic rod drives the round rod downward, which in turn engages clutch plate two and clutch plate three, causing the scraper to stop rotating and thus scraping off the remaining material on the tray.

[0009] Furthermore, the power mechanism includes a motor, and a rotating shaft is fixedly connected to the upper right side of the base plate via the motor. A second gear is fixedly connected to the upper end of the rotating shaft, and the second gear meshes with the first gear.

[0010] The motor is controlled by an external control switch group, which drives gear two to rotate, which in turn drives gear one to rotate, which in turn drives the cylinder to rotate, which in turn drives the tray to rotate.

[0011] Furthermore, hot air pipes are connected to the left and right ends of the drying drum, a discharge valve is opened on the side of the lower surface of the drying drum, and a top cover is connected to the upper surface of the drying drum.

[0012] The design incorporates a hot air duct that connects to an external hot air pipe, allowing the tiles to be dried using hot air. Excess material is then discharged through a discharge valve.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This device for rapid drying of ceramic tile blanks has the following advantages: 1. Design a scraper to remove excess material adhering to the pallet surface; 2. The design features a rotating tray, which allows the tiles on the tray to be heated evenly while simultaneously throwing off any excess material during cleaning, making the operation more convenient. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a top view of the internal structure of this utility model; Figure 3 This is a schematic diagram of the structure of this utility model from below; Figure 4 This is a cross-sectional structural diagram of the present invention.

[0015] In the diagram: 1. Drying drum; 2. Tray; 3. Scraper; 4. Cylinder; 5. Round rod; 6. Gear 1; 7. Gear 2; 8. Rotating shaft; 9. Motor; 10. Clutch 1; 11. Clutch 2; 12. Clutch 3; 13. Hydraulic rod; 14. Discharge valve; 15. Top cover; 16. Hot air duct. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-4 This embodiment provides a technical solution: a device for rapid drying of ceramic tile blanks, including a drying barrel 1, a base plate fixedly connected to the lower surface of the drying barrel 1 by a support leg, a tray 2 inside the drying barrel 1, a circular hole in the middle of the tray 2, the circular hole communicating with the upper end of a cylinder 4, a circular rod 5 inside the cylinder 4, the upper end of the circular rod 5 extending through the circular hole to the upper part of the tray 2 and fixedly connected to the middle part of a scraper 3, the middle part of the cylinder 4 being rotatably connected to the middle part of the drying barrel 1 by a bearing, the lower part of the cylinder 4 extending to the lower outer part of the drying barrel 1 and fixedly connected to a gear 6, the gear 6 being connected to a power mechanism, the lower part of the circular rod 5 passing through the lower part of the cylinder 4 and fixedly connected to a clutch plate 10, the clutch plate 10 being connected to a clutch mechanism.

[0018] The scraper 3 is designed to scrape off the excess material adhering to the surface of the tray 2. The tray 2 is designed to be rotatable, so that the tiles on the tray 2 can be heated evenly while the excess material is thrown out during cleaning, making the operation more convenient.

[0019] The clutch mechanism includes a second clutch plate 11, which is fixedly connected to the lower end of the cylinder 4. The second clutch plate 11 is connected to the upper end of the first clutch plate 10. A third clutch plate 12 is located at the lower part of the first clutch plate 10. The third clutch plate 12 is fixedly connected to the base plate through a bracket. The third clutch plate 12 is connected to the lower surface of the first clutch plate 10. The lower end of the round rod 5 is rotatably connected to the upper part of the hydraulic rod 13. The input end of the hydraulic rod 13 is electrically connected to the output end of an external power supply through an external control switch group. The lower end of the hydraulic rod 13 is fixedly connected to the corresponding position on the base plate.

[0020] During the drying process, the hydraulic rod 13 drives the round rod 5 to move upward, thereby engaging clutch plate 10 and clutch plate 2, causing the scraper 3 to rotate with the tray 2. After the ceramic tile has finished baking and is removed, the hydraulic rod 13 drives the round rod 5 to move downward, thereby engaging clutch plate 2 and clutch plate 3, causing the scraper 3 to stop rotating and scraping off the remaining material on the tray 2.

[0021] The power mechanism includes a motor 9. The upper right side of the base plate is fixedly connected to a rotating shaft 8 via the motor 9. The upper end of the rotating shaft 8 is fixedly connected to a second gear 7, which meshes with a first gear 6.

[0022] The motor 9 is controlled by an external control switch group, which drives the gear 7 to rotate, which in turn drives the gear 6 to rotate, which in turn drives the cylinder 4 to rotate, which in turn drives the tray 2 to rotate.

[0023] Hot air pipes 16 are connected to the left and right ends of the drying barrel 1, respectively. A discharge valve 14 is opened on the side of the lower surface of the drying barrel 1, and a top cover 15 is connected to the upper surface of the drying barrel 1.

[0024] The hot air duct 16 is designed to connect to an external hot air duct, thereby drying the tiles with hot air and discharging the excess material through the discharge valve 14.

[0025] The working principle of the device for rapid drying of ceramic tile blanks provided by this utility model is as follows: First, place the tiles on tray 2, then blow hot air in through the left hot air pipe 16 and exhaust it through the right hot air pipe 16. The motor 9 is controlled by an external control switch group, which drives gear 2 7 to rotate, which in turn drives gear 1 6 to rotate, which in turn drives cylinder 4 to rotate, which in turn drives tray 2 to rotate. When drying is in progress, the hydraulic rod 13 drives the round rod 5 to move upward, which in turn drives clutch 1 10 to engage with clutch 2 11, causing scraper 3 to rotate with tray 2. After the tiles have finished drying and are removed, the hydraulic rod 13 drives the round rod 5 to move downward, which in turn drives clutch 2 11 to engage with clutch 3 12, causing scraper 3 to stop rotating and thus scraping off the remaining material on tray 2.

[0026] It is worth noting that in the device for rapid drying of ceramic tile blanks disclosed in the above embodiments, the hydraulic rod 13 is a Longxiang hydraulic rod, and the operation of the motor 9 and the hydraulic rod 13 is controlled by an external control switch group using a method commonly used in the prior art.

[0027] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An apparatus for rapid drying of ceramic tile blanks, characterized in that: The equipment includes a drying drum (1), the lower surface of which is fixedly connected to a base plate via a support leg. A tray (2) is provided inside the drying drum (1). A circular hole is opened in the middle of the tray (2), which is connected to the upper end of a cylinder (4). A circular rod (5) is provided inside the cylinder (4). The upper end of the circular rod (5) extends through the circular hole to the upper part of the tray (2) and is fixedly connected to the middle part of a scraper (3). The middle part of the cylinder (4) is rotatably connected to the middle part of the drying drum (1) via a bearing. The lower part of the cylinder (4) extends to the lower outer part of the drying drum (1) and is fixedly connected to a gear (6). The gear (6) is connected to a power mechanism. The lower part of the circular rod (5) passes through the lower part of the cylinder (4) and is fixedly connected to a clutch plate (10). The clutch plate (10) is connected to a clutch mechanism.

2. The apparatus for rapid drying of ceramic tile blanks according to claim 1, characterized in that: The clutch mechanism includes a second clutch plate (11), the lower end of the cylinder (4) is fixedly connected to the second clutch plate (11), the second clutch plate (11) is connected to the upper end of the first clutch plate (10), the lower part of the first clutch plate (10) is provided with a third clutch plate (12), the third clutch plate (12) is fixedly connected to the base plate through a bracket, the third clutch plate (12) is connected to the lower surface of the first clutch plate (10), the lower end of the round rod (5) is rotatably connected to the upper part of the hydraulic rod (13), the input end of the hydraulic rod (13) is electrically connected to the output end of the external power supply through an external control switch group, and the lower end of the hydraulic rod (13) is fixedly connected to the corresponding position on the base plate.

3. The apparatus for rapid drying of ceramic tile blanks according to claim 2, characterized in that: The power mechanism includes a motor (9), and the upper right side of the base plate is fixedly connected to a rotating shaft (8) via the motor (9). The upper end of the rotating shaft (8) is fixedly connected to a second gear (7), and the second gear (7) meshes with a first gear (6).

4. The apparatus for rapid drying of ceramic tile blanks according to claim 3, characterized in that: The left and right ends of the drying barrel (1) are respectively connected to hot air pipes (16), the lower surface of the drying barrel (1) is provided with a discharge valve (14), and the upper surface of the drying barrel (1) is connected with a top cover (15).

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