A mounting structure for a condensing assembly of a dryer

Abstract

The utility model relates to the field of textile printing and dyeing, and concretely relates to a mounting structure of condensing assembly for drying machine, including drying machine groove body, the bottom fixed communication of drying machine groove body has reversing device, one side of reversing device is provided with condenser assembly, the other side of reversing device is provided with heat exchanger assembly, and the butt joint structure is arranged between condenser assembly, heat exchanger assembly and reversing device, first casing or second casing in the utility model all communicate butt joint through second connecting piece and the first connecting piece on the connecting cylinder, rotatable second connecting piece can drive corresponding dog and the simultaneous rotation of clamping plate, the dog of rotation and the clamping plate of another group carry out clamping, and the clamping plate of rotation and the dog on the first connecting piece carry out mutual clamping, can realize the quick dismounting of high condenser assembly, heat exchanger assembly and reversing device, improve the convenience of high condenser assembly, heat exchanger assembly maintenance.

Description

Technical Field

[0001] This utility model relates to the field of textile printing and dyeing, specifically an installation structure for a condenser assembly in a dryer. Background Technology

[0002] The packaged yarn dryer is a key piece of equipment in the textile industry used for drying packaged yarn after dyeing or bleaching. It uses a hot air blower to force hot air generated by the heater into the packaged yarn. After the hot air penetrates the yarn, it carries the moisture out of the drying room.

[0003] The condenser assembly is a key module for achieving moisture condensation in a dryer. However, the connection method of the condenser assembly in most traditional dryers is cumbersome. If the condenser assembly is not designed properly or the interface is incompatible, it will require additional adjustments or the use of special tools during installation, which will increase the difficulty of installation. At the same time, the installers will need to spend more time aligning the interface and fixing the assembly, which may prolong the overall installation time and affect the project schedule. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, the connection methods of the condenser components in most traditional dryers are cumbersome. Furthermore, if the condenser components are poorly designed or the interfaces are incompatible, additional adjustments or special tools may be required during installation, thereby increasing the difficulty of installation. This utility model proposes an installation structure for the condenser components of a dryer.

[0005] The technical solution adopted by this utility model to solve its technical problem is: an installation structure for a condenser assembly for a dryer, including a dryer tank, a top cover rotatably connected to the top of the dryer tank, a reversing device fixedly connected to the bottom of the dryer tank, a condenser assembly provided on one side of the reversing device, a heat exchanger assembly provided on the other side of the reversing device, and a docking structure provided between the condenser assembly, the heat exchanger assembly and the reversing device.

[0006] Preferably, the reversing device includes a connecting cylinder, one end of which is fixedly connected to the bottom of the dryer tank, a pneumatic component is fixedly installed on the surface of the connecting cylinder, and a valve plate is fixedly connected to the output end of the pneumatic component, the valve plate being disposed in the inner cavity of the connecting cylinder.

[0007] Preferably, the condenser assembly includes a first housing, one side of which is fixedly connected to a vapor-water separator, and the other side of which is fixedly mounted a motor device.

[0008] Preferably, the heat exchanger assembly includes a second housing, on one side of which a fan device is fixedly mounted.

[0009] Preferably, the docking structure includes a first connector and a second connector. There are two first connectors, one end of each of the two first connectors is fixedly connected to the surface of the connecting cylinder. There are two second connectors, one end of each of the two second connectors is rotatably connected to the surface of the first housing and the second housing, respectively.

[0010] Preferably, both the first connector and the second connector are fixedly connected to the surface of a claw, and both the first connector and the second connector are fixedly connected to a plate. The claws and plates are arranged alternately, and a sealing gasket is provided between the first connector and the second connector.

[0011] Preferably, a cylinder telescopic control rod is fixedly installed on the surface of the dryer tank, and the output end of the cylinder telescopic control rod is fixedly connected to one side of the top cover.

[0012] The advantages of this utility model are: In this invention, either the first or second housing is connected to the first connecting member on the connecting cylinder via the second connecting member. The rotatable second connecting member can drive the corresponding claws and plates to rotate simultaneously. The rotating claws engage with another set of plates, and the rotating plates engage with the claws on the first connecting member. This enables quick assembly and disassembly of the high-temperature condenser assembly, heat exchanger assembly, and reversing device, improving the convenience of maintenance for the high-temperature condenser assembly and heat exchanger assembly. The sealing gasket can be made of rubber or other materials to improve the sealing effect. This solves the problems of cumbersome connection methods for condenser components in most traditional dryers, and the fact that if the condenser assembly is poorly designed or the interface is incompatible, additional adjustments or special tools may be required during installation, thus increasing the difficulty of installation. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a first three-dimensional schematic diagram of the overall device of this utility model; Figure 2 This is a second perspective view of the overall device of this utility model; Figure 3 For the present utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle; Figure 4 This is a schematic diagram showing the disassembled docking structure of this utility model; Figure 5 This is a schematic diagram of the internal structure of the commutation device of this utility model.

[0015] In the diagram: 1. Dryer tank; 2. Top cover; 3. Reversing device; 301. Connecting cylinder; 302. Pneumatic component; 303. Valve plate; 4. Condenser assembly; 401. First housing; 402. Steam-water separation assembly; 403. Motor assembly; 5. Heat exchanger assembly; 501. Second housing; 502. Fan assembly; 6. Docking structure; 601. First connecting piece; 602. Second connecting piece; 603. Claw; 604. Clamping plate; 605. Sealing gasket; 7. Cylinder telescopic control rod. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0017] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail. This application discloses an installation structure for a condenser assembly in a dryer. (Refer to...) Figures 1 to 5 An installation structure for a condenser assembly in a dryer includes a dryer tank 1, a top cover 2 rotatably connected to the top of the dryer tank 1, a cylinder telescopic control rod 7 fixedly installed on the surface of the dryer tank 1, the output end of the cylinder telescopic control rod 7 fixedly connected to one side of the top cover 2, a reversing device 3 fixedly connected to the bottom of the dryer tank 1, a condenser assembly 4 provided on one side of the reversing device 3, a heat exchanger assembly 5 provided on the other side of the reversing device 3, a docking structure 6 provided between the condenser assembly 4, the heat exchanger assembly 5 and the reversing device 3, the condenser assembly 4 including a first housing 401, a steam-water separation assembly 402 fixedly connected to one side of the first housing 401, a motor device 403 fixedly installed on the other side of the steam-water separation assembly 402, and a heat exchanger assembly 5 including a second housing 501, a fan device 502 fixedly installed on one side of the second housing 501. The installation structure of the condenser assembly for this dryer is suitable for dryer tank 1, which is suitable for packaged yarn, warp yarn, and loose fibers. Fiber types include pure cotton, polyester-cotton blend, acrylic, wool, polyester, synthetic fibers, and blends. The dryer tank 1 and top cover 2 work together to create a high-pressure sealed environment inside the dryer tank 1. Drying is completed through internal air circulation. After packaged yarn is placed in the dryer tank 1, it can be directly dehydrated and dried. During dehydration, the gas heating device in the heat exchanger assembly 5 and the cooling and condensing device in the condenser assembly 4 do not need to operate. The airflow is forced into the dryer tank 1 by the fan device 502. The fan device 502 operates at high speed through a frequency converter to obtain maximum centrifugal force and maximum pressure difference, dehydrating the packaged yarn in the dryer tank 1. After dehydration, it immediately and automatically enters the drying stage. The gas heating device in the heat exchanger assembly 5 and the cooling and condensing device in the condenser assembly 4... The condenser starts working. The gas in the dryer tank 1 is heated to the preset temperature by the gas heating device in the heat exchanger assembly 5 according to the different types of yarn to be dried and the dyeing color. The fan device 502 blows the airflow at high speed from the inside to the outside through the yarn, thereby transferring heat to the yarn and forming saturated steam. After the saturated gas dries in the dryer tank 1 for a period of time, the reversing device 3 reverses the direction and introduces the saturated gas into the condenser assembly 4. The saturated gas loses moisture after passing through the cooling and condensing device in the condenser assembly 4 and condenses into water droplets in the steam-water separation assembly 402. The heat exchanger assembly 5 and the condenser assembly 4 ensure rapid and efficient heat transfer. The airflow in the dryer tank 1 avoids the phenomenon of floating color deposition. The use of closed-loop pressurized drying can recover some of the energy consumed in the drying process and use it for the next dyeing stage. The docking structure 6 can improve the convenience of disassembly and assembly between the condenser assembly 4, the heat exchanger assembly 5 and the reversing device 3.

[0018] Reference Figure 5 The reversing device 3 includes a connecting cylinder 301. One end of the connecting cylinder 301 is fixedly connected to the bottom of the dryer tank 1. A pneumatic element 302 is fixedly installed on the surface of the connecting cylinder 301. A valve plate 303 is fixedly connected to the output end of the pneumatic element 302. The valve plate 303 is located in the inner cavity of the connecting cylinder 301. Through the reversing device 3, the connecting cylinder 301 in the reversing device 3 plays the main role of connecting and conveying airflow. The pneumatic element 302 can drive the valve plate 303 to rotate. The direction of airflow is reversed according to a set time interval. The reversal is automatically completed by the pneumatic element 302 controlling the rotation of the valve plate 303.

[0019] Reference Figures 2 to 4The docking structure 6 includes a first connector 601 and a second connector 602. There are two first connectors 601, one end of which is fixedly connected to the surface of the connecting cylinder 301. There are also two second connectors 602, one end of which is rotatably connected to the surfaces of the first housing 401 and the second housing 501, respectively. Claws 603 and clamping plates 604 are fixedly connected to the surfaces of both the first and second connectors 601 and 602, respectively. The claws 603 and clamping plates 604 are arranged alternately. A tight seal is provided between the first connectors 601 and 602. The gasket 605, through the set docking structure 6, allows the first housing 401 or the second housing 501 to be connected and docked with the first connecting member 601 on the connecting cylinder 301 via the second connecting member 602. The rotatable second connecting member 602 can drive the corresponding claw 603 and the clamping plate 604 to rotate simultaneously. The rotating claw 603 engages with another set of clamping plates 604, and the rotating clamping plate 604 engages with the claw 603 on the first connecting member 601. This enables quick assembly and disassembly of the high-temperature condenser assembly 4, the heat exchanger assembly 5, and the reversing device 3, improving the convenience of maintenance for the high-temperature condenser assembly 4 and the heat exchanger assembly 5. The gasket 605 can be made of rubber or other materials to improve the sealing effect.

[0020] Working Principle: After the yarn packages are placed in the dryer tank 1, they can be directly dehydrated and dried. During dehydration, the gas heating device in the heat exchanger assembly 5 and the cooling and condensing device in the condenser assembly 4 do not need to operate. The airflow is forced into the dryer tank 1 by the fan device 502. The fan device 502 operates at high speed through the equipped frequency converter to obtain the maximum centrifugal force and the maximum pressure difference, thus dehydrating the yarn packages in the dryer tank 1. After dehydration, it immediately and automatically enters the drying stage. The gas heating device in the heat exchanger assembly 5 and the cooling and condensing device in the condenser assembly 4 start working. The gas in the dryer tank 1 is directed according to the different types of yarn to be dried and the dyed color by the heat exchanger assembly. The gas heating device in component 5 heats the yarn to a preset temperature. The fan device 502 blows the airflow at high speed from the inside to the outside through the yarn package, thereby transferring heat to the yarn and forming saturated steam. After the saturated gas is dried in the dryer tank 1 for a period of time, the reversing device 3 reverses the direction and introduces the saturated gas into the condenser assembly 4. The saturated gas loses its humidity after passing through the cooling and condensing device in the condenser assembly 4 and condenses into water droplets in the steam-water separation assembly 402. The heat exchanger assembly 5 and the condenser assembly 4 ensure rapid and efficient heat transfer. The airflow in the dryer tank 1 avoids the phenomenon of floating color deposition. The use of closed-loop pressurized drying can recover some of the energy consumed in the drying process and use it for the next dyeing stage. In addition, either the first housing 401 or the second housing 501 is connected to the first connecting member 601 on the connecting cylinder 301 via the second connecting member 602. The rotatable second connecting member 602 can drive the corresponding claw 603 and the clamping plate 604 to rotate simultaneously. The rotating claw 603 engages with another set of clamping plates 604, and the rotating clamping plate 604 engages with the claw 603 on the first connecting member 601. This enables quick assembly and disassembly of the high-efficiency condenser assembly 4, the heat exchanger assembly 5, and the reversing device 3, improving the convenience of maintenance for the condenser assembly 4 and the heat exchanger assembly 5. The sealing gasket 605 can be made of rubber or other materials to improve the sealing effect.

[0021] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An installation structure for a condenser assembly in a dryer, comprising a dryer tank (1), characterized in that: The top of the dryer tank (1) is rotatably connected to a top cover (2), and the bottom of the dryer tank (1) is fixedly connected to a reversing device (3). A condenser assembly (4) is provided on one side of the reversing device (3), and a heat exchanger assembly (5) is provided on the other side of the reversing device (3). A docking structure (6) is provided between the condenser assembly (4), the heat exchanger assembly (5) and the reversing device (3).

2. The mounting structure for a condenser assembly in a dryer according to claim 1, characterized in that: The reversing device (3) includes a connecting cylinder (301), one end of which is fixedly connected to the bottom of the dryer tank (1), and a pneumatic element (302) is fixedly installed on the surface of the connecting cylinder (301). A valve plate (303) is fixedly connected to the output end of the pneumatic element (302), and the valve plate (303) is located in the inner cavity of the connecting cylinder (301).

3. The mounting structure for a condenser assembly in a dryer according to claim 1, characterized in that: The condenser assembly (4) includes a first housing (401), one side of which is fixedly connected to a vapor-water separator assembly (402), and the other side of which is fixedly mounted a motor device (403).

4. The mounting structure for a condenser assembly in a dryer according to claim 3, characterized in that: The heat exchanger assembly (5) includes a second housing (501), and a fan device (502) is fixedly installed on one side of the second housing (501).

5. The mounting structure for a condenser assembly in a dryer according to claim 4, characterized in that: The docking structure (6) includes a first connector (601) and a second connector (602). There are two first connectors (601), and one end of each first connector (601) is fixedly connected to the surface of the connecting cylinder (301). There are two second connectors (602), and one end of each second connector (602) is rotatably connected to the surface of the first housing (401) and the second housing (501).

6. The mounting structure for a condenser assembly in a dryer according to claim 5, characterized in that: The first connector (601) and the second connector (602) are both fixedly connected to the surface of the claws (603), and the first connector (601) and the second connector (602) are both fixedly connected to the surface of the plate (604). The claws (603) and the plate (604) are arranged alternately. A sealing gasket (605) is provided between the first connector (601) and the second connector (602).

7. The mounting structure for a condenser assembly in a dryer according to claim 1, characterized in that: A cylinder telescopic control rod (7) is fixedly installed on the surface of the dryer tank (1), and the output end of the cylinder telescopic control rod (7) is fixedly connected to one side of the top cover (2).

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