An easily replaceable annular sintering plate module

CN224887625UActive Publication Date: 2026-10-23JIANGSU CHANGWANG NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202522479236.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-22
Publication Date
2026-10-23
Estimated Expiration
2035-11-22

AI Technical Summary

Technical Problem

[0004]为了改善更换环形烧结盘的操作不易的问题,本申请提供一种易于更换的环形烧结盘模块

Benefits of technology

1、安装时,将插块对准滑槽并插入,直至插块到达滑槽的底端,随后转动环形烧结盘本体,带动插块从滑槽移动至插槽中,此时插块在插槽的限制下,使得环形烧结盘本体无法上移抽离出安装槽,实现环形烧结盘本体在安装座上的安装。当需要拆卸时,反转环形烧结盘本体,使得插块重新移动到滑槽的底部,接着直接上移环形烧结盘本体,即可将环形烧结盘本体从安装座上拆卸下来,使得环形烧结盘的安装和拆卸过程变得简单,提高了更换环形烧结盘本体的效率;

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Abstract

The application relates to a replaceable annular sintering disc module and relates to the technical field of sintering disc installation. The module comprises an annular sintering disc body and a mounting seat, the mounting seat is provided with a mounting groove, the annular sintering disc body can be inserted into the mounting groove, the edge of the annular sintering disc is provided with an insertion block, the inner wall of the mounting groove is provided with a sliding groove for inserting the insertion block, the sliding groove is vertically arranged, the top end of the sliding groove penetrates through the top wall of the mounting seat, the inner wall of the mounting groove is provided with an insertion groove, the insertion groove is horizontally arranged, one end of the insertion groove is communicated with the bottom end of the sliding groove, and the insertion block can be inserted into the insertion groove. The application has the effect that the operation of replacing the annular sintering disc is more convenient.
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Description

Technical Field

[0001] This application relates to the field of sintering disk mounting, and more particularly to an easily replaceable annular sintering disk module. Background Technology

[0002] In industrial production, sintering is a crucial processing method widely used in metallurgy, chemical engineering, and other industries. The annular sintering disc, as a key component in the sintering process, directly impacts the efficiency and quality of the entire sintering production process. With the continuous development of industrial technology, the requirements for annular sintering discs are becoming increasingly stringent. They not only need excellent sintering performance but also ease of maintenance and replacement during use to reduce production costs and improve efficiency.

[0003] The installation and fixing of the annular sintering disc typically involves using multiple bolts to secure it to the mounting base. During installation, the bolts are tightened sequentially to install the disc onto the base. To remove the disc, the bolts are tightened in reverse order until all bolts are removed, allowing for disc replacement. This process of tightening multiple bolts sequentially is cumbersome, making disc replacement difficult and requiring improvement. Utility Model Content

[0004] To address the difficulty of replacing the annular sintering disk, this application provides an easily replaceable annular sintering disk module.

[0005] The easily replaceable annular sintering disk module provided in this application adopts the following technical solution: An easily replaceable annular sintering disc module includes an annular sintering disc body and a mounting base. The mounting base has a mounting groove, and the annular sintering disc body can be fitted into the mounting groove. The edge of the annular sintering disc has an insertion block. The inner wall of the mounting groove has a sliding groove for inserting the insertion block. The sliding groove is vertically arranged, and its top end penetrates the top wall of the mounting base. The inner wall of the mounting groove has a slot, which is horizontally arranged, and one end of the slot is connected to the bottom end of the sliding groove. The insertion block can be inserted into the slot.

[0006] By adopting the above technical solution, during installation, the annular sintering disc body is aligned with the mounting groove and inserted, while the insert block is aligned with the sliding groove. The insert block is inserted from the top opening of the sliding groove and moves down the groove until it reaches the bottom. Then, the annular sintering disc body is rotated, moving the insert block from the sliding groove into the slot. At this point, the insert block is restricted by the slot, preventing the annular sintering disc body from moving upwards and being pulled out of the mounting groove, thus achieving installation of the annular sintering disc body on the mounting base. When disassembly is required, the annular sintering disc body is reversed, causing the insert block to move back to the bottom of the sliding groove. Then, the annular sintering disc body is directly moved upwards to remove it from the mounting base. This simplifies the installation and disassembly process of the annular sintering disc and improves the efficiency of replacing the annular sintering disc body.

[0007] Optionally, the mounting base is provided with a limiting component located at the connection between the slide and the slot to restrict the passage of the insert.

[0008] By adopting the above technical solution, when the insert reaches the bottom of the slide, the annular sintering disc body is rotated so that the insert enters the slot. The limiting component blocks the connection between the slide and the slot, thereby blocking the end of the slot and restricting the insert in the slot, so that the insert cannot move upward, thus preventing the annular sintering disc body from being pulled out of the mounting slot, and achieving the stability of the annular sintering disc body on the mounting base.

[0009] Optionally, the limiting assembly includes a limiting frame, a limiting block, and a limiting spring. The inner bottom wall of the slide is provided with a limiting hole, the limiting frame is disposed in the limiting hole, the limiting block is slidably connected to the limiting frame, and the limiting block is connected to the limiting frame through the limiting spring. The limiting spring is used to push the limiting block out of the limiting hole in the vertical direction.

[0010] By adopting the above technical solution, in the initial state, the limiting block extends upward from the limiting hole under the action of the limiting spring, i.e., it protrudes into the slide groove. When the insert is inserted into the slide groove and reaches the bottom of the slide groove, a downward squeezing force is applied to the limiting block, compressing the limiting spring and causing the limiting block to be housed in the limiting hole. This facilitates the insert sliding from the bottom of the slide groove into the slot, completing the installation of the annular sintering disc body on the mounting base. When the insert rotates into the slot, i.e., the insert separates from the limiting block, the limiting block loses its restraint, the limiting spring returns to its original deformation, thereby pushing the limiting block out of the limiting hole, so that the end of the slot is blocked by the limiting block, preventing the insert from returning to the slide groove, thus achieving the fixed installation of the annular sintering disc body on the mounting base.

[0011] Optionally, the side wall of the limiting block is provided with a guide block, and the side wall of the limiting frame is provided with a guide groove in the vertical direction. The guide block is inserted into the guide groove and can move in the guide groove.

[0012] By adopting the above technical solution, when the limiting block moves up and down, the guide block moves in the guide groove. The inner wall of the guide groove abuts against the side wall of the guide block, which plays a role in limiting and guiding, making the sliding of the limiting block on the limiting frame more stable and accurate.

[0013] Optionally, the top of the limiting block is provided with a guide surface, one end of which is inclined downwards. The limiting frame is connected to a rotating component, which is mounted on the mounting base and is used to drive the limiting frame to rotate.

[0014] By adopting the above technical solution, when it is necessary to disassemble the annular sintering disc, the rotating component is used to rotate the limiting frame, so that the guide surface faces the slot. The annular sintering disc body is rotated, so that the insert block reaches the limiting block along the slot and abuts against the guide surface. The insert block continues to move, so that the insert block slides on the guide surface. The guide surface plays a guiding role, so that the limiting block gradually moves downward, compressing the limiting spring, until the limiting block is completely housed in the limiting hole. At this time, there is no obstruction at the connection between the slot and the slide, so that the insert block can move into the slide. Then, the annular sintering disc body is moved upward, so that the insert block moves out along the slide, thus realizing the disassembly of the annular sintering disc body.

[0015] Optionally, the rotating assembly includes an internal gear and a rotating gear. The internal gear is sleeved on the mounting base and can rotate on the mounting base. The rotating gear is coaxially fixed with the limiting frame. The internal gear meshes with the rotating gear. When the internal gear rotates, it drives the rotating gear to rotate the limiting frame.

[0016] By adopting the above technical solution, when the internal gear rotates, it drives the rotating gear to rotate the limiting frame. The guide block on the limiting block cooperates with the guide groove. While the limiting frame rotates, the limiting block rotates synchronously, thereby adjusting the orientation of the guide surface. When the guide surface faces the slot, it allows the insert block to more easily squeeze the limiting block when the annular sintering disc body needs to be disassembled, allowing the limiting block to smoothly enter the limiting hole. Thus, the limiting block no longer restricts the movement of the insert block.

[0017] Optionally, a positioning block is hinged to the outer side wall of the internal gear, and a moving groove is provided on the outer side wall of the mounting base. The positioning block is inserted into the moving groove and can move in the moving groove. The positioning groove is provided on the outer side wall of the mounting base, and the top of the positioning groove communicates with the moving groove. The positioning block can be adapted to flip into the positioning groove.

[0018] By adopting the above technical solution, the positioning block is pulled to move, so that the positioning block moves in the moving groove. The moving groove plays a restrictive and guiding role, so that the internal gear rotates stably and the limit frame rotates. When the positioning block moves to the positioning groove, the positioning block is flipped so that the positioning block is inserted into the positioning groove. At this time, the positioning block is restricted by the positioning groove and can no longer move along the moving groove, so that the internal gear is fixed in the mounting base, thereby fixing the limit frame, preventing the guide surface from facing the slot, and improving the stability of the insertion block in the slot.

[0019] Optionally, a magnet is provided on the inner wall of the positioning groove, and the positioning block can be attracted to the magnet.

[0020] By adopting the above technical solution, when the positioning block flips into the positioning groove and is attracted to the magnet, the stability of the positioning block inserted in the positioning groove is increased, thereby ensuring the stability of the position of the limiting frame and preventing the limiting frame from rotating unexpectedly during the operation of the annular sintering disc body.

[0021] In summary, this application includes at least one of the following beneficial effects: 1. During installation, align the insert block with the slide groove and insert it until the insert block reaches the bottom of the slide groove. Then, rotate the annular sintering disc body to move the insert block from the slide groove into the slot. At this time, the insert block is restricted by the slot, preventing the annular sintering disc body from moving upwards and being pulled out of the mounting slot, thus realizing the installation of the annular sintering disc body on the mounting base. When disassembly is required, reverse the annular sintering disc body so that the insert block moves back to the bottom of the slide groove. Then, simply move the annular sintering disc body upwards to remove it from the mounting base. This simplifies the installation and disassembly process of the annular sintering disc and improves the efficiency of replacing the annular sintering disc body. 2. When the insert block is inserted into the slide groove and reaches the bottom of the groove, it applies a downward squeezing force to the limiting block, compressing the limiting spring and causing the limiting block to be housed in the limiting hole. This facilitates the insert block sliding from the bottom of the slide groove into the slot, completing the installation of the annular sintering disc body on the mounting base. When the insert block rotates into the slot, it separates from the limiting block. At this point, the limiting block loses its restraint, the limiting spring returns to its original deformation, and pushes the limiting block out of the limiting hole. This blocks the end of the slot, preventing the insert block from returning to the slide groove, thus achieving the fixed installation of the annular sintering disc body on the mounting base. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the easily replaceable annular sintering disk module according to an embodiment of this application; Figure 2 This is a schematic diagram of the mounting base. Figure 3 This is a cross-sectional view of the easily replaceable annular sintering disk module according to an embodiment of this application; Figure 4for Figure 3 Enlarged view of point A in the middle; Figure 5 This is a schematic diagram of the rotating assembly.

[0023] In the figure: 10, Annular sintering disc body; 11, Insert block; 20, Mounting base; 21, Mounting groove; 22, Slide groove; 23, Slot; 24, Limiting hole; 25, Moving groove; 26, Positioning groove; 261, Magnet; 30, Limiting assembly; 31, Limiting frame; 311, Guide groove; 32, Limiting block; 321, Guide block; 322, Guide surface; 33, Limiting spring; 40, Rotating assembly; 41, Internal gear; 42, Rotating gear; 50, Positioning block. Detailed Implementation

[0024] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0025] This application discloses an easily replaceable annular sintering disk module. (Refer to...) Figure 1 and Figure 2 The easily replaceable annular sintering disc module includes an annular sintering disc body 10 and a mounting base 20. The annular sintering disc body 10 can be fitted into the mounting groove 21 of the mounting base 20. The insert 11 on the edge of the annular sintering disc body 10 cooperates with the sliding groove 22 and slot 23 on the inner wall of the mounting groove 21 to realize the installation and positioning of the annular sintering disc, achieving the effect of convenient replacement of the annular sintering disc and stable connection.

[0026] Reference Figure 1 and Figure 2 Specifically, the insert 11 is fixed to the edge of the annular sintering disc body 10. The insert 11 is generally a block structure, and the shape of the mounting groove 21 is adapted to the annular sintering disc body 10 to accommodate it. The inner wall of the mounting groove 21 is provided with a sliding groove 22 and a slot 23 for inserting the insert 11. The sliding groove 22 is vertically set, and its top end penetrates the top wall of the mounting base 20, so that the insert 11 can be smoothly inserted into the sliding groove 22 from the top of the mounting base 20. The sliding groove 22 is generally a long strip-shaped groove, and its width and depth match the insert 11 to ensure that the insert 11 can slide smoothly in the sliding groove 22. The slot 23 is horizontally set, and one end is connected to the bottom end of the sliding groove 22, so that the insert 11 can slide from the sliding groove 22 into the slot 23. The length and width of the slot 23 are also adapted to the insert 11 to ensure that the insert 11 can be stably inserted into the slot 23. The cooperation between the insert block 11 and the slide groove 22 and slot 23 makes the installation and disassembly process of the annular sintering disc simple, avoiding the problems of difficult disassembly and easy loosening of bolt connections in traditional welding methods.

[0027] Reference Figure 3 and Figure 4The mounting base 20 is equipped with a limiting component 30, which is located at the connection between the slide groove 22 and the slot 23 to restrict the passage of the insert block 11. The limiting component 30 includes a limiting frame 31, a limiting block 32, and a limiting spring 33. A limiting hole 24 is provided on the inner bottom wall of the slide groove 22, and the limiting frame 31 is disposed in the limiting hole 24. The limiting frame 31 is generally a frame structure, and its shape and size are adapted to the limiting hole 24. The limiting block 32 is slidably connected to the limiting frame 31. One end of the limiting spring 33 is fixed to the limiting frame 31, and the other end is fixed to the limiting block 32. The limiting spring 33 is used to push the limiting block 32 out of the limiting hole 24 in the vertical direction.

[0028] When the insert 11 is inserted into the slide groove 22 and moves downward to the position of the limiting block 32, the insert 11 will squeeze the limiting block 32, causing the limiting spring 33 to compress, and the limiting block 32 will enter the limiting hole 24, allowing the insert 11 to pass through; when the insert 11 enters the slot 23, the limiting spring 33 returns to its original state, pushing the limiting block 32 out of the limiting hole 24, restricting the reverse movement of the insert 11, thereby ensuring the stability of the annular sintering disc body 10 after installation.

[0029] Reference Figure 2 and Figure 4 A guide block 321 is integrally formed on the side wall of the limiting block 32, and a guide groove 311 is formed on the side wall of the limiting frame 31 in the vertical direction. The guide block 321 is inserted into the guide groove 311 and can move within the guide groove 311. The cooperation between the guide block 321 and the guide groove 311 makes the sliding of the limiting block 32 on the limiting frame 31 more stable and accurate, and avoids the limiting block 32 from deviating or getting stuck during the sliding process.

[0030] Reference Figure 2 and Figure 4 The top of the limiting block 32 is provided with a guide surface 322, one end of which is inclined downward. The limiting frame 31 is connected to a rotating assembly 40, which is mounted on the mounting base 20 and is used to drive the limiting frame 31 to rotate. When the insert 11 is in the slot 23, the rotating assembly 40 drives the limiting block 32 to rotate, preventing the guide surface 322 from aligning with the slot 23.

[0031] When it is necessary to disassemble the annular sintering disc, the limiting bracket 31 is rotated using the rotating component 40, so that the guide surface 322 faces the slot 23. The annular sintering disc body 10 is rotated so that the insert 11 moves along the slot 23 to the limiting block 32 and abuts against the guide surface 322. The insert 11 continues to move, so that the insert 11 slides on the guide surface 322. The guide surface 322 plays a guiding role, so that the limiting block 32 gradually moves downward, compressing the limiting spring 33, until the limiting block 32 is completely housed in the limiting hole 24. At this time, there is no obstruction at the connection between the slot 23 and the slide 22, so that the insert 11 can move into the slide 22. Then the annular sintering disc body 10 is moved upward, so that the insert 11 moves out along the slide 22, thus realizing the disassembly of the annular sintering disc body 10.

[0032] Reference Figure 4 and Figure 5 Specifically, the rotating assembly 40 includes an internal gear 41 and a rotating gear 42. The internal gear 41 is fitted onto the mounting base 20 and can rotate on the mounting base 20. The internal gear 41 is generally a ring gear with teeth on its inner wall, and the material can be metal or plastic. The rotating gear 42 is coaxially fixed to the limiting frame 31. The internal gear 41 meshes with the rotating gear 42. When the internal gear 41 rotates, it drives the rotating gear 42 to rotate the limiting frame 31, thereby adjusting the orientation of the guide surface 322. When the guide surface 322 faces the slot 23, it allows the insert block 11 to more easily press against the limiting block 32 when the annular sintering disc body 10 needs to be disassembled, allowing the limiting block 32 to smoothly enter the limiting hole 24. This allows the limiting block 32 to no longer restrict the movement of the insert block 11.

[0033] Reference Figure 2 and Figure 5 A positioning block 50 is hinged to the outer wall of the internal gear 41. A movable groove 25 is provided on the outer wall of the mounting base 20. The positioning block 50 is inserted into the movable groove 25 and can move within it. The positioning block 50 is generally a block-shaped structure, its shape and size adapted to the movable groove 25. A positioning groove 26 is provided on the outer wall of the mounting base 20, the top of which communicates with the movable groove 25. The positioning block 50 can be adapted to flip into the positioning groove 26. A magnet 261 is glued to the inner wall of the positioning groove 26, and the positioning block 50 can be attracted to the magnet 261. When the positioning block 50 flips into the positioning groove 26 and attracts the magnet 261, it can fix the position of the internal gear 41, thereby ensuring the stability of the position of the limiting frame 31 and preventing the limiting frame 31 from rotating accidentally during the operation of the annular sintering disc body 10.

[0034] The implementation principle of an easily replaceable annular sintering disk module in this application embodiment is as follows: During installation, the annular sintering disk body 10 is aligned with the mounting groove 21 and inserted, while the insert 11 is aligned with the sliding groove 22, so that the insert 11 is inserted from the top opening of the sliding groove 22 and moves down along the sliding groove 22 until the insert 11 reaches the bottom of the sliding groove 22. Then, the annular sintering disk body 10 is rotated, which moves the insert 11 from the sliding groove 22 into the slot 23. At this time, the insert 11 is restricted by the slot 23, so that the annular sintering disk body 10 cannot be moved upward and pulled out of the mounting groove 21, thus realizing the installation of the annular sintering disk body 10 on the mounting base 20. When disassembly is required, the annular sintering disk body 10 is reversed, so that the insert 11 moves back to the bottom of the sliding groove 22. Then, the annular sintering disk body 10 is moved directly upward, and the annular sintering disk body 10 can be removed from the mounting base 20. This simplifies the installation and disassembly process of the annular sintering disk and improves the efficiency of replacing the annular sintering disk body 10.

[0035] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An easily replaceable annular sintering disk module, characterized in that, The device includes an annular sintering disc body (10) and a mounting base (20). The mounting base (20) is provided with a mounting groove (21). The annular sintering disc body (10) can be fitted into the mounting groove (21). The edge of the annular sintering disc is provided with a plug (11). The inner wall of the mounting groove (21) is provided with a sliding groove (22) for the plug (11) to be inserted. The sliding groove (22) is vertically arranged, and the top end of the sliding groove (22) penetrates the top wall of the mounting base (20). The inner wall of the mounting groove (21) is provided with a slot (23). The slot (23) is horizontally arranged, and one end of the slot (23) is connected to the bottom end of the sliding groove (22). The plug (11) can be inserted into the slot (23).

2. The easily replaceable annular sintering disk module according to claim 1, characterized in that, The mounting base (20) is provided with a limiting component (30), which is located at the connection between the slide (22) and the slot (23) and is used to restrict the passage of the insert (11).

3. The easily replaceable annular sintering disk module according to claim 2, characterized in that, The limiting component (30) includes a limiting frame (31), a limiting block (32), and a limiting spring (33). The inner bottom wall of the slide (22) is provided with a limiting hole (24). The limiting frame (31) is disposed in the limiting hole (24). The limiting block (32) is slidably connected to the limiting frame (31). The limiting block (32) is connected to the limiting frame (31) through the limiting spring (33). The limiting spring (33) is used to push the limiting block (32) out of the limiting hole (24) in the vertical direction.

4. The easily replaceable annular sintering disk module according to claim 3, characterized in that, The limiting block (32) has a guide block (321) on its side wall, and the limiting frame (31) has a guide groove (311) on its side wall in the vertical direction. The guide block (321) is inserted into the guide groove (311) and can move in the guide groove (311).

5. The easily replaceable annular sintering disk module according to claim 3, characterized in that, The top of the limiting block (32) is provided with a guide surface (322), one end of the guide surface (322) is inclined downward, the limiting frame (31) is connected to a rotating component (40), the rotating component (40) is provided on the mounting base (20), and the rotating component (40) is used to drive the limiting frame (31) to rotate.

6. The easily replaceable annular sintering disk module according to claim 5, characterized in that, The rotating assembly (40) includes an internal gear (41) and a rotating gear (42). The internal gear (41) is sleeved on the mounting base (20) and can rotate on the mounting base (20). The rotating gear (42) is coaxially fixed with the limiting frame (31). The internal gear (41) meshes with the rotating gear (42). When the internal gear (41) rotates, it drives the rotating gear (42) to drive the limiting frame (31) to rotate.

7. The easily replaceable annular sintering disk module according to claim 6, characterized in that, A positioning block (50) is hinged to the outer side wall of the internal gear (41). A moving groove (25) is provided on the outer side wall of the mounting base (20). The positioning block (50) is inserted into the moving groove (25) and can move in the moving groove (25). A positioning groove (26) is provided on the outer side wall of the mounting base (20). The top of the positioning groove (26) communicates with the moving groove (25). The positioning block (50) can be adapted to flip into the positioning groove (26).

8. The easily replaceable annular sintering disk module according to claim 7, characterized in that, The inner wall of the positioning groove (26) is provided with a magnet (261), and the positioning block (50) can be attracted to the magnet (261).