Gear detection tool

Abstract

The utility model provides a gear detection frock relates to gear detection frock technical field, including bottom plate, the upper surface front and back both ends of bottom plate are equipped with the sliding slot respectively, the inside both ends of sliding slot located in front are equipped with first sliding block respectively, the inside both ends of sliding slot located in back are equipped with second sliding block respectively, install the abutting mechanism between bottom plate and first sliding block and second sliding block. In the utility model, through setting up the bottom plate with the sliding slot, and first sliding block and second sliding block can move in the sliding slot, and cooperate adjustable support mechanism and detection mechanism, the quick adaptation and positioning of different size and type gear are realized, the support frame can be through the positioning hole and the transverse position adjustment of second threaded rod, the movable block and support block in detection mechanism also can be through bolt connection and realize multidirectional position adjustment, realized without replacing frock or substantial adjustment base layout can adapt to the detection demand of multiple products.

Description

Technical Field

[0001] This utility model relates to the field of gear inspection tooling technology, and more specifically, to a gear inspection tooling. Background Technology

[0002] In the field of gear manufacturing, after gears are press-fitted, it is necessary to use a testing fixture to check the angular consistency between the two gears to ensure the accuracy of the entire processing and product quality. For example, a gear testing fixture proposed in application number "CN202020459028.2" includes a base, a dial indicator mounting seat is installed on one upper surface of the base, and a dial indicator is installed on the dial indicator mounting seat. A gear positioning fixture is installed on the other upper surface of the base. The gear positioning fixture includes a gear mounting shaft for mounting the gear and a support column fixed to the upper surface of the base. A horizontally arranged bushing is installed on the top of the support column. An insertion shaft is coaxially arranged at one end of the gear mounting shaft. The diameter of the gear mounting shaft is larger than the diameter of the insertion shaft. The insertion shaft is inserted into the bushing, and one end face of the gear mounting shaft abuts against the end of the bushing.

[0003] However, in the above technical solutions, the positions of the support column and the dial indicator mounting base are usually fixed, which means that the tooling is only suitable for the inspection of gears of a specific size and lacks versatility. When it is necessary to inspect gears of different sizes or types, it is often necessary to replace the entire positioning tooling or adjust the base layout, which is cumbersome, has a long adjustment cycle, and affects the inspection efficiency. Therefore, we propose a gear inspection tooling to solve the above problems. Utility Model Content

[0004] The main purpose of this utility model is to provide a gear inspection fixture that solves the problem that the positions of the support column and the dial indicator mounting base are usually fixed, which makes the fixture only suitable for inspecting gears of a specific size and lacks versatility. When it is necessary to inspect gears of different sizes or types, it is often necessary to replace the entire positioning fixture or adjust the base layout, which is cumbersome, has a long adjustment cycle, and affects the inspection efficiency.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A gear inspection fixture includes a base plate. The upper surface of the base plate has grooves at both its front and rear ends. A first slider is movably mounted at both ends of the front groove, and a second slider is movably mounted at both ends of the rear groove. A clamping mechanism is installed between the base plate and the first and second sliders. A support mechanism is installed at the upper end of the first slider, and raw material is installed between the support mechanisms. A detection mechanism is installed at the upper end of the second slider. The support mechanism includes a first fixing block, which is fixedly mounted on the upper surface of the first slider. A support frame is engaged with one side of each first fixing block, and the raw material is placed between the support frames. The detection mechanism includes a second fixing block, which is fixedly mounted on the upper surface of the second slider. A movable block is engaged with one end of each second fixing block, and a support block is engaged with the upper end of each movable block. A dial indicator is mounted at the front end of each support block.

[0007] Preferably, guide rods are installed at both ends of the inner side of the slide groove, and the rods of the guide rods are movably installed inside the first slider and the second slider. Push plates are movably installed at the front end of the inner side of the slide groove, and first friction blocks are installed on the rear side of the push plates. The lower end of the front surface of the first slider and the second slider are respectively provided with grooves, and second friction blocks are installed inside the grooves. The first friction blocks are respectively engaged and installed inside the grooves and are in contact with the second friction blocks.

[0008] Preferably, a transmission block is movably installed through the center of the base plate. The front and rear ends of the transmission block are respectively movably located inside the slide groove. The front and rear ends of the transmission block are respectively connected to the push plate. A movable groove is provided through the front end of the transmission block. The guide rod located in the front slide groove is movably installed through the movable groove. A first threaded hole is provided through the front end of the front slide groove. A first threaded rod is installed through the first threaded hole by thread engagement. A handle is installed at the front end of the first threaded rod. A rotating block is installed at the rear end of the first threaded rod. The rotating block is engaged and installed inside the push plate.

[0009] Preferably, the first fixing block has several positioning holes equidistantly provided at both its front and rear ends. The lower end of the support frame near the positioning holes is respectively equipped with a second threaded rod. The second threaded rod is respectively installed through the positioning holes, and the rod body of the second threaded rod is respectively threaded with a nut.

[0010] Preferably, the second fixed block has a first connecting groove through its interior center, and the lower end of the movable block near the first connecting groove has a second threaded hole through its interior. The first connecting groove has a first bolt movably installed inside it, and one end of the first bolt is threaded into the second threaded hole. The two ends of the movable block near the second fixed block have first guide blocks installed inside it, and the first guide blocks are engaged inside the second fixed block.

[0011] Preferably, a second guide block is installed at each end of the lower surface of the support block. The second guide block is engaged with the upper part of the inner side of the movable block. A second connecting groove is provided through the middle of the inner side of the support block. A third threaded hole is provided at the upper part of the inner side of the movable block. A second bolt is movably installed in the inner side of the second connecting groove, and the lower end of the second bolt is threaded into the inner side of the third threaded hole.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] (1) In this utility model, by setting a base plate with a groove, and a first slider and a second slider that can move in the groove, and in conjunction with an adjustable support mechanism and a detection mechanism, it is possible to quickly adapt and position gears of different sizes and types. The support frame can be adjusted laterally through the positioning hole and the second threaded rod. The movable block and the support block in the detection mechanism can also be adjusted in multiple directions through bolt connection, so that it can adapt to the detection needs of various products without changing the tooling or making significant adjustments to the base layout.

[0014] (2) In this utility model, by designing a clamping mechanism and a guide rod to cooperate, the first threaded rod drives the push plate and friction block to achieve rapid locking and release of the slider, which greatly simplifies the adjustment process and shortens the positioning time. At the same time, the position of the dial gauge in the detection mechanism can be flexibly adjusted, which facilitates accurate alignment of the gear detection point, improves detection efficiency and ease of operation, and is suitable for rapid changeover and continuous detection operations in mass production. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a gear inspection fixture according to the present invention;

[0016] Figure 2 This is a front view schematic diagram of a gear inspection fixture according to the present invention;

[0017] Figure 3 This is a side view of the gear inspection fixture of this utility model.

[0018] Figure 4 This utility model relates to a gear inspection fixture. Figure 2Schematic diagram of the cross-sectional structure at point AA;

[0019] Figure 5 This utility model relates to a gear inspection fixture. Figure 2 Schematic diagram of the cross-sectional structure at point BB;

[0020] Figure 6 This utility model relates to a gear inspection fixture. Figure 2 Schematic diagram of the cross-sectional structure at the CC section;

[0021] Figure 7 This utility model relates to a gear inspection fixture. Figure 3 Schematic diagram of the cross-sectional structure at point DD;

[0022] Figure 8 This utility model relates to a gear inspection fixture. Figure 3 Schematic diagram of the cross-sectional structure at the middle EE section;

[0023] Figure 9 This utility model relates to a gear inspection fixture. Figure 4 Enlarged structural diagram at point F;

[0024] Figure 10 This utility model relates to a gear inspection fixture. Figure 6 Enlarged structural diagram at point G in the middle;

[0025] Figure 11 This utility model relates to a gear inspection fixture. Figure 7 Enlarged structural diagram at point H;

[0026] Figure 12 This utility model relates to a gear inspection fixture. Figure 8 Enlarged structural diagram at point I.

[0027] In the diagram: 1. Base plate; 2. Slide groove; 3. First slider; 4. Second slider; 5. Clamping mechanism; 501. First threaded hole; 502. First threaded rod; 503. Handle; 504. Push plate; 505. Rotating block; 506. First friction block; 507. Groove; 508. Second friction block; 509. Transmission block; 510. Movable groove; 6. Support mechanism; 601. First fixed block; 602. Support frame; 603. Fixed... 604. Position hole; 605. Second threaded rod; 606. Nut; 7. Detection mechanism; 707. Second fixed block; 708. Movable block; 709. First connecting groove; 700. First bolt; 700. Second threaded hole; 701. First guide block; 702. Support block; 703. Second guide block; 704. Second connecting groove; 715. Second bolt; 716. Third threaded hole; 717. Table clamp; 8. Raw material; 9. Guide rod. Detailed Implementation

[0028] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0029] like Figures 1 to 12 As shown, this utility model embodiment proposes a gear inspection fixture, including a base plate 1. The upper surface of the base plate 1 has grooves 2 at both its front and rear ends. A first slider 3 is movably mounted at both ends of the front groove 2, and a second slider 4 is movably mounted at both ends of the rear groove 2. A clamping mechanism 5 is installed between the base plate 1, the first slider 3, and the second slider 4. A support mechanism 6 is installed at the upper end of the first slider 3, and a raw material 8 is installed between the support mechanisms 6. An inspection mechanism 7 is installed at the upper end of the second slider 4. The support mechanism 6 includes a first... A first fixing block 601 is fixedly installed on the upper surface of the first slider 3. A support frame 602 is respectively engaged and installed on one side of the first fixing block 601. The raw material 8 is placed between the support frames 602. The detection mechanism 7 includes a second fixing block 701, which is fixedly installed on the upper surface of the second slider 4. A movable block 702 is respectively engaged and installed at one end of the second fixing block 701. A support block 707 is respectively engaged and installed at the upper end of the movable block 702. A dial gauge 712 is respectively installed at the front end of the support block 707.

[0030] like Figures 4 to 12As shown, in another embodiment of this utility model, guide rods 9 are respectively installed at both ends of the inner side of the slide groove 2. The rods 9 are movably installed inside the first slider 3 and the second slider 4. Push plates 504 are movably installed at the front end of the inner side of the slide groove 2. First friction blocks 506 are respectively installed on the rear side of the push plates 504. Grooves 507 are respectively provided at the lower end of the front surface of the first slider 3 and the second slider 4. Second friction blocks 508 are respectively installed inside the grooves 507. The first friction blocks 506 are respectively engaged inside the grooves 507 and fit against the second friction blocks 508. A transmission block 509 is movably installed through the middle of the inner side of the base plate 1. The front and rear ends of the transmission block 509 are respectively located inside the slide groove 2. The front and rear ends of the transmission block 509 are respectively connected to the push plate 504. The front end of the transmission block 509 is provided with a movable groove 510. The guide rod 9 located in the front slide groove 2 is movably installed inside the movable groove 510. The front end of the front slide groove 2 is provided with a first threaded hole 501. The first threaded rod 502 is installed inside the first threaded hole 501 through a threaded engagement. The front end of the first threaded rod 502 is provided with a handle 503. The rear end of the first threaded rod 502 is provided with a rotating block 505. The rotating block 505 is engaged inside the push plate 504. The front and rear ends of the first fixed block 601 are respectively located inside the slide groove 2. A plurality of positioning holes 603 are equidistantly provided at both ends. A second threaded rod 604 is installed at the lower end of the support frame 602 near the positioning holes 603. The second threaded rods 604 are respectively installed through the positioning holes 603. Nuts 605 are respectively threaded onto the shafts of the second threaded rods 604. A first connecting groove 703 is provided through the middle of the interior of the second fixed block 701. A second threaded hole 705 is provided at the lower end of the movable block 702 near the first connecting groove 703. A first bolt 704 is movably installed inside the first connecting groove 703, and one end of the first bolt 704 is respectively threaded into the second threaded hole 705. The movable block 702 has first guide blocks 706 installed at both ends near the second fixed block 701. The first guide blocks 706 are respectively engaged inside the second fixed block 701. The support block 707 has second guide blocks 708 installed at both ends of its lower surface. The second guide blocks 708 are respectively engaged inside the upper end of the movable block 702. The support block 707 has a second connecting groove 709 through the middle of its interior. The movable block 702 has a third threaded hole 711 inside its upper end. The second bolt 710 is movably installed inside the second connecting groove 709, and the lower end of the second bolt 710 is respectively threaded into the third threaded hole 711.

[0031] The first slider 3 and the second slider 4 can respectively drive the support mechanism 6 and the detection mechanism 7 to move along the slide 2. The spacing between the mechanisms can be flexibly adjusted according to the width of the raw material 8 to achieve stable support for raw materials 8 of different sizes and improve the versatility of the tooling.

[0032] By rotating the handle 503, the first threaded rod 502 is rotated, which pushes the push plate 504 and the first friction block 506 forward, so that they are tightly fitted with the second friction block 508 in the groove 507. Thus, by using friction, the first slider 3 and the second slider 4 are quickly locked together, avoiding displacement during the detection process and ensuring detection stability.

[0033] By selecting different positioning holes 603 to install the second threaded rod 604 and locking it with nut 605, the support frame 602 can be adjusted in multiple stages in height and front-back direction to adapt to the installation requirements of gears of different specifications and enhance the adaptability of tooling.

[0034] When it is necessary to adjust the height of the dial indicator or micrometer, loosen the first bolt 704, move the movable block 702 to the position of the second fixed block 701, and then tighten the first bolt 704 to achieve precise adjustment of the indicator chuck 712 in the horizontal direction, which facilitates alignment with the gear detection point and improves detection accuracy.

[0035] When it is necessary to adjust the dial indicator or micrometer indicator to the front or back end, loosen the second bolt 710, and then the user can slide the support block 707. After moving it to the designated position, tighten the second bolt 710 to achieve flexible adjustment of the gauge clamp 712 and ensure accurate contact between the measuring head and the gear measuring surface.

[0036] The working principle of this gear inspection fixture:

[0037] In use, firstly, based on the width of the raw material 8, push the first slider 3 and the second slider 4 along the slide groove 2, thereby adjusting the support mechanism 6 and the detection mechanism 7 to a suitable distance. Then, by turning the handle 503, the first threaded rod 502 is rotated, pushing the push plate 504 and the first friction block 506 forward, so that they are tightly fitted with the second friction block 508 in the groove 507. The friction force is used to quickly lock the first slider 3 and the second slider 4, ensuring that no displacement occurs during the detection process. Then, the support mechanism 6 and the detection mechanism 7 are finely adjusted according to the height of the raw material 8 and the position of the detection point. By selecting different positioning holes 603 to install the second threaded rod 604 and locking it with the nut 605, the height of the support frame 602 can be adjusted. Then, by loosening the first bolt 7... 04. The user controls the movable block 702 to move the first guide block 706 up and down to adjust the height between the dial indicator 712 and the raw material 8. After adjustment, the user tightens the first bolt 704. Then, the user loosens the second bolt 710 and pushes the support block 707 to move the second guide block 708 back and forth to control the vertical overlap between the dial indicator 712 and the raw material 8 at the required detection position. Then, the user tightens the second bolt 710 and places the raw material 8 between the two support frames 602. At the same time, the dial indicator or micrometer is installed on the dial indicator 712. Then, the user fine-tunes the position of the movable block 702 and the support block 707 until they are in contact with the detection surface of the raw material 8. Then, the angle consistency of the raw material 8 can be detected.

[0038] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. Any obvious variations or modifications derived from the technical solutions of this utility model are still within the protection scope of this utility model.

Claims

1. A gear inspection fixture, comprising a base plate (1), characterized in that: The upper surface of the base plate (1) is provided with grooves (2) at both the front and rear ends. A first slider (3) is movably installed at both ends of the groove (2) on the front side, and a second slider (4) is movably installed at both ends of the groove (2) on the rear side. A clamping mechanism (5) is installed between the base plate (1), the first slider (3), and the second slider (4). A support mechanism (6) is installed at the upper end of the first slider (3), and a raw material (8) is installed between the support mechanisms (6). A detection mechanism (7) is installed at the upper end of the second slider (4). The support mechanism (6) includes a first fixing block (601). Fixed blocks (601) are fixedly installed on the upper surface of the first slider (3). Support frames (602) are respectively engaged on one side of the first fixed block (601). The raw material (8) is placed between the support frames (602). The detection mechanism (7) includes a second fixed block (701). The second fixed block (701) is fixedly installed on the upper surface of the second slider (4). A movable block (702) is engaged at one end of the second fixed block (701). A support block (707) is engaged at the upper end of the movable block (702). A dial gauge (712) is installed at the front end of the support block (707).

2. The gear inspection fixture according to claim 1, characterized in that: Guide rods (9) are installed at both ends of the inner side of the slide groove (2). The rods of the guide rods (9) are movably installed inside the first slider (3) and the second slider (4). Push plates (504) are movably installed at the front end of the inner side of the slide groove (2). First friction blocks (506) are installed on the rear side of the push plates (504). Grooves (507) are provided at the lower end of the front surface of the first slider (3) and the second slider (4). Second friction blocks (508) are installed inside the grooves (507). The first friction blocks (506) are respectively engaged and installed inside the grooves (507) and are in contact with the second friction blocks (508).

3. The gear inspection fixture according to claim 2, characterized in that: A transmission block (509) is movably installed through the middle of the base plate (1). The front and rear ends of the transmission block (509) are respectively movably located inside the slide groove (2). The front and rear ends of the transmission block (509) are respectively connected to the push plate (504). A movable groove (510) is provided through the front end of the transmission block (509). The guide rod (9) located in the front slide groove (2) is movably installed through the movable groove (510). A first threaded hole (501) is provided through the front end of the slide groove (2). A first threaded rod (502) is installed through the first threaded hole (501) by thread engagement. A handle (503) is installed at the front end of the first threaded rod (502). A rotating block (505) is installed at the rear end of the first threaded rod (502). The rotating block (505) is engaged inside the push plate (504).

4. The gear inspection fixture according to claim 1, characterized in that: The first fixing block (601) has several positioning holes (603) that are equidistantly provided at both the front and rear ends. The support frame (602) has a second threaded rod (604) installed at the lower end of the side near the positioning hole (603). The second threaded rod (604) is installed through the positioning hole (603) and the rod body of the second threaded rod (604) is threaded with a nut (605).

5. The gear inspection fixture according to claim 1, characterized in that: The second fixed block (701) has a first connecting groove (703) through its interior. The lower end of the movable block (702) near the first connecting groove (703) has a second threaded hole (705) through its interior. The first connecting groove (703) has a first bolt (704) movably installed inside it. One end of the first bolt (704) is threaded into the second threaded hole (705). The two ends of the movable block (702) near the second fixed block (701) have first guide blocks (706) installed inside it. The first guide blocks (706) are engaged inside the second fixed block (701).

6. A gear inspection fixture according to claim 5, characterized in that: The support block (707) has two second guide blocks (708) installed at both ends of its lower surface. The second guide blocks (708) are respectively engaged and installed at the upper inside of the movable block (702). The support block (707) has a second connecting groove (709) through the middle of its interior. The movable block (702) has a third threaded hole (711) at the upper inside of its interior. The second bolts (710) are movably installed inside the second connecting grooves (709), and the lower ends of the second bolts (710) are respectively threaded into the third threaded holes (711).

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