Sensor conditioning tool
Patent Information
- Application Number
- CN202522202933.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0002]现有传感器调节工装需要使用专门的治具,如千分尺来进行调节感应距离,而现有千分尺在实验室环境下适用,但是去测试现场后其使用比较麻烦,同时,带进厂区需要消毒盒烘干,对于千分尺这样的治具容易出现检测失真的情况,从而对传感器的测试结果造成不良影响
[0014]本申请提供的一种传感器调节工装,通过将阶梯塞尺预先设定传感器到第二支撑板也即感应物的距离,随后可以撤走阶梯塞尺,再调节传感器的灵敏度旋钮,来达到测试传感器灵敏度的目的,本申请结构简单,能够在第一通孔内快速安装拆卸传感器,并对传感器的灵敏度进行测试,提高了测试效率和精准度。
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Figure CN224887857U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of sensor testing technology, specifically to a sensor adjustment fixture. Background Technology
[0002] Existing sensor adjustment fixtures require the use of specialized jigs, such as micrometers, to adjust the sensing distance. While existing micrometers are suitable for laboratory environments, they are cumbersome to use in testing sites. Furthermore, they require sterilization and drying when brought into the factory. Fixtures like micrometers are prone to detection distortion, which can adversely affect the sensor's test results. Utility Model Content
[0003] In view of this, this application provides a sensor adjustment fixture, which uses a stepped feeler gauge to pre-set the distance between the sensor and the second support plate, and then removes the stepped feeler gauge to test the sensor sensitivity. This application has a simple structure and can quickly install and remove the sensor in the first through hole and preset the required gap, thereby improving testing efficiency and accuracy.
[0004] To achieve the above objectives, this application provides the following technical solution: A sensor adjustment fixture, comprising: The support includes a first support plate, a second support plate, and a connecting part. The first support plate and the second support plate are arranged parallel to each other, and the connecting part is connected between the first support plate and the second support plate. The first support plate is provided with a first through hole, and the sensor can be inserted into the first through hole. The length direction of the sensor is consistent with the axial direction of the first through hole, and the sensor can move axially relative to the first through hole. A stepped feeler gauge includes a stepped surface and a flat surface. When the flat surface is attached to the side of the second support plate facing the first support plate, the end of the sensor can abut against the stepped surface. A fixing device is provided on the support and can fix the stepped feeler gauge relative to the second support plate.
[0005] Optionally, the sensor is interference-fitted with the first through hole.
[0006] Optionally, the sensor is circumferentially fitted with a first nut, which is threadedly engaged with the sensor and can abut against the side of the first support plate facing the second support plate.
[0007] Optionally, the sensor is further provided with a second nut in the circumferential direction. The second nut is threadedly engaged with the sensor and can abut against the side of the first support plate opposite to the second support plate.
[0008] Optionally, the connecting part is arranged perpendicular to the length direction of the stepped feeler gauge, and a second through hole is provided on the connecting part, with one end of the stepped feeler gauge passing through the second through hole.
[0009] Optionally, the connecting portion is arranged parallel to the length direction of the stepped feeler gauge.
[0010] Optionally, the fixing device is a bolt, and a third through hole is provided on the first support plate. The bolt passes through the third through hole and is threaded into the third through hole. The tail of the bolt can abut against the stepped surface of the stepped feeler gauge.
[0011] Optionally, the fixing device is an elastic element, which is disposed on the side of the first support plate facing the second support plate. The elastic element can be compressed in a direction perpendicular to the first support plate, and the elastic element can rebound in a direction perpendicular to the first support plate to clamp the stepped feeler gauge between the first support plate and the second support plate.
[0012] Optionally, a feeler gauge marking line is provided on the side of the second support plate facing the first support plate.
[0013] Optionally, the stepped feeler gauge has a target size marking line on its stepped surface that is related to the sensor's test size.
[0014] This application provides a sensor adjustment fixture that allows for the pre-setting of the distance between the sensor and the second support plate (i.e., the sensing object) using a stepped feeler gauge. The stepped feeler gauge can then be removed, and the sensor sensitivity knob can be adjusted to achieve the purpose of testing the sensor sensitivity. This application has a simple structure and can quickly install and remove the sensor in the first through hole, and test the sensor sensitivity, thereby improving testing efficiency and accuracy. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this application. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0016] Figure 1 This is a three-dimensional schematic diagram of the sensor adjustment fixture of this application.
[0017] Figure 2 This is a front view of the sensor adjustment fixture of this application.
[0018] Figure 3 This is a side view of the sensor adjustment fixture of this application.
[0019] Figure 4 This is a top view of the sensor adjustment fixture of this application.
[0020] Figure 5 This is a schematic diagram of the stepped feeler gauge of this application.
[0021] exist Figures 1-5 middle: 1. Support part; 11. First support plate; 111. First through hole; 12. Connecting part; 13. Second support plate; 2. Bolt; 3. Stepped feeler gauge. Detailed Implementation
[0022] This application provides a sensor adjustment fixture. By using a stepped feeler gauge to pre-set the distance between the sensor and the second support plate, the stepped feeler gauge is then removed before testing the sensor sensitivity. This application has a simple structure and can quickly install and remove the sensor in the first through hole and preset the required gap, thereby improving testing efficiency and accuracy.
[0023] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0024] like Figures 1-5 As shown, the sensor adjustment fixture provided in this application includes: The support part 1 includes a first support plate 11, a second support plate 13, and a connecting part 12. The first support plate 11 and the second support plate 13 are arranged parallel to each other. The connecting part 12 connects the first support plate 11 and the second support plate 13. The connecting part 12 can form a U-shape or an H-shape with the first support plate 11 and the second support plate 13. The first support plate 11 is provided with a first through hole 111. The sensor can be inserted into the first through hole 111. The length direction of the sensor is consistent with the axial direction of the first through hole 111. The sensor can move axially relative to the first through hole 111. The stepped feeler gauge 3 includes a stepped surface and a flat surface. When the flat surface is attached to the side of the second support plate 13 facing the first support plate 11, the end of the sensor can abut against the stepped surface. The position of the stepped feeler gauge 3 relative to the second support plate 13 can be adjusted so that it corresponds to the sensor passing through the first through hole 111. Specifically, when the flat surface of the stepped feeler gauge 3 is attached to the side of the second support plate 13 facing the first support plate 11, the sensor can abut against the stepped surface of the stepped feeler gauge 3. It is only necessary to convert the required gap into the stepped surface of the stepped feeler gauge 3 of the corresponding size, so as to use the feeler gauge to preset the gap between the end of the sensor and the second support plate 13. Therefore, it is only necessary to correspond the value of the preset gap between the end of the sensor and the second support plate 13 to the corresponding section of the stepped feeler gauge 3, and then set the section to correspond to the position of the first through hole 111. A fixing device is provided on the support part 1 and can fix the stepped feeler gauge 3 relative to the second support plate 13.
[0025] This application achieves the purpose of testing sensor sensitivity by pre-setting the distance between the sensor and the second support plate 13 (i.e., the sensing object) using a stepped feeler gauge 3, then removing the stepped feeler gauge 3 and adjusting the sensor sensitivity knob. This application has a simple structure and can quickly install and remove the sensor in the first through hole 111, and test the sensor sensitivity, thus improving testing efficiency and accuracy.
[0026] In a preferred embodiment, the sensor is interference-fitted with the first through hole 111.
[0027] In this embodiment, the sensor is interference-fitted with the first through hole 111. It is only necessary to insert the sensor into the first through hole 111 and adjust the position of the sensor in the first through hole 111, that is, adjust the depth of the sensor in the first through hole 111. There is no need for fastening with connecting parts. This fixing method has a simple structure. However, when using the sensor adjustment fixture to test different sensors, the sensor is prone to loosening after being inserted and removed repeatedly in the first through hole 111.
[0028] In a preferred embodiment, a first nut is circumferentially fitted onto the sensor. The first nut is threadedly engaged with the sensor and can abut against the side of the first support plate 11 facing the second support plate 13.
[0029] To better fix the sensor relative to the support 1, a first nut is fitted around the outer periphery of the sensor. The first nut abuts against the side of the first support plate 11 facing the second support plate 13. When it is necessary to adjust the distance between the end of the sensor and the second support plate 13, the first nut is pressed on the first support plate 11, and then the sensor is screwed in or out.
[0030] Furthermore, a second nut is also fitted around the sensor circumferentially. The second nut is threaded into the sensor and abuts against the side of the first support plate 11 opposite to the second support plate 13. The first nut and the second nut abut against the two sides of the first support plate 11 respectively, which can better fix the sensor relative to the first support plate 11 and reduce the slight wobbling of the sensor relative to the first support plate 11.
[0031] In a preferred embodiment, such as Figures 1-4 As shown, the connecting part 12 is arranged perpendicular to the length direction of the stepped feeler gauge 3, that is, as... Figure 1 In the middle, the connecting part 12 is located at the bottom (or the top) of the first support plate 11 and the second support plate 13. A second through hole is provided on the connecting part 12, and one end of the stepped feeler gauge 3 passes through the second through hole.
[0032] The second through hole can be used to position the step feeler gauge 3 laterally. It is only necessary to adjust the position of the step feeler gauge 3 in the length direction. Conventionally, the connecting part 12 is set at the bottom of the first support plate 11 and the second support plate 13. Of course, the connecting part 12 can also be set at the top of the first support plate 11 and the second support plate 13, but it is not easy to observe the reading of the step feeler gauge 3 in this way.
[0033] Unlike the scheme where the connecting part 12 is located at the bottom of the first support plate 11 and the second support plate 13, in another preferred embodiment, the connecting part 12 is arranged parallel to the length direction of the stepped feeler gauge 3, that is... Figure 1 In this case, the connecting part 12 is located on the side of the first support plate 11 and the second support plate 13, either on the left or the right. In this way, the stepped feeler gauge 3 does not need to be aligned and inserted into the second through hole. It can simply enter the space between the first support plate 11 and the second support plate 13 from the opening on the other side of the connecting part 12. In this case, the stepped feeler gauge 3 needs to be positioned laterally in addition to longitudinal positioning.
[0034] In a preferred embodiment, such as Figures 1-4 As shown, the fixing device is bolt 2. A third through hole is provided on the first support plate 11. Bolt 2 passes through the third through hole and is threaded into the third through hole. The tail of bolt 2 can abut against the stepped surface of the stepped feeler gauge 3.
[0035] Bolt 2 is set perpendicular to the first support plate 11 and the second support plate 13, and can be screwed in and out relative to the first support plate 11. This allows the stepped feeler gauge 3 to be clamped between the first support plate 11 and the second support plate 13 while the flat surface of the stepped feeler gauge 3 is attached to the second support plate 13, thus fixing the stepped feeler gauge 3 and allowing for fine adjustment of the clamping force. After the stepped feeler gauge 3 is fixed, the sensor is inserted into the first through hole 111 until the end of the sensor abuts against the corresponding part of the stepped feeler gauge 3, thereby achieving the preset gap between the sensor and the second support plate 13.
[0036] In addition to using bolt 2 as a fixing device, in another preferred embodiment, the fixing device can also be an elastic element. The elastic element is disposed on the side of the first support plate 11 facing the second support plate 13. That is, one end of the elastic element is fixed on the first support plate 11 and the other end faces the second support plate 13. The elastic element can be compressed in a direction perpendicular to the first support plate 11. In this way, the elastic element can rebound in a direction perpendicular to the first support plate 11 and clamp the stepped feeler gauge 3 between the first support plate 11 and the second support plate 13. In this way, the stepped feeler gauge 3 can be clamped between the first support plate 11 and the second support plate 13 while the flat surface of the stepped feeler gauge 3 is attached to the second support plate 13, thereby fixing the stepped feeler gauge 3.
[0037] In a preferred embodiment, a feeler gauge marking line is provided on the side of the second support plate 13 facing the first support plate 11.
[0038] In order to quickly locate the position of the stepped feeler gauge 3 so that it corresponds to the first through hole 111, preferably to the center of the first through hole 111, feeler gauge marking lines are set on the second support plate 13. The feeler gauge marking lines include horizontal marking lines and vertical marking lines, which form a cross so that the stepped feeler gauge 3 can quickly find the horizontal and vertical positions.
[0039] Furthermore, the stepped surface of the stepped feeler gauge 3 is provided with target size marking lines related to the sensor test size.
[0040] Setting target size marking lines means that the preset target gap value required by the sensor corresponds to the corresponding section of the stepped feeler gauge 3. Target size marking lines are made in this section and then aligned with the feeler gauge marking lines on the second support plate 13 to achieve the purpose of quick and accurate positioning.
[0041] The basic principles of this application have been described above with reference to specific embodiments. However, it should be noted that the advantages, benefits, and effects mentioned in this application are merely examples and not limitations, and should not be considered as essential features of each embodiment of this application. Furthermore, the specific details disclosed above are for illustrative and facilitative purposes only, and are not limitations. These details do not limit the application to the necessity of employing the aforementioned specific details for implementation.
[0042] The block diagrams of devices, apparatuses, devices, and systems involved in this application are merely illustrative examples and are not intended to require or imply that they must be connected, arranged, or configured in the manner shown in the block diagrams. As those skilled in the art will recognize, these devices, apparatuses, devices, and systems can be connected, arranged, and configured in any manner. Words such as “comprising,” “including,” “having,” etc., are open-ended terms meaning “including but not limited to,” and are used interchangeably with them. The terms “or” and “and” as used herein refer to the word “or” and are used interchangeably with them unless the context clearly indicates otherwise. The term “such as” as used herein refers to the phrase “such as but not limited to,” and is used interchangeably with it.
[0043] It should also be noted that in the apparatus, equipment, and methods of this application, the components or steps can be disassembled or recombined. These disassemblies or recombinations should be considered as equivalent solutions of this application.
[0044] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use this application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein can be applied to other aspects without departing from the scope of this application. Therefore, this application is not intended to be limited to the aspects shown herein, but rather to be accorded the widest scope consistent with the principles and novel features disclosed herein.
[0045] It should be understood that the qualifiers “first,” “second,” “third,” “fourth,” “fifth,” and “sixth” used in the description of the embodiments of this application are only used to more clearly illustrate the technical solutions and are not intended to limit the scope of protection of this application.
[0046] The above description has been given for purposes of illustration and description. Furthermore, this description is not intended to limit the embodiments of this application to the forms disclosed herein. Although numerous exemplary aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, alterations, additions, and sub-combinations thereof.
Claims
1. A sensor adjustment fixture, characterized in that, include: The support includes a first support plate, a second support plate, and a connecting part. The first support plate and the second support plate are arranged parallel to each other, and the connecting part is connected between the first support plate and the second support plate. The first support plate is provided with a first through hole, and the sensor can be inserted into the first through hole. The length direction of the sensor is consistent with the axial direction of the first through hole, and the sensor can move axially relative to the first through hole. A stepped feeler gauge includes a stepped surface and a flat surface. When the flat surface is attached to the side of the second support plate facing the first support plate, the end of the sensor can abut against the stepped surface. A fixing device is provided on the support and can fix the stepped feeler gauge relative to the second support plate.
2. The sensor adjustment fixture according to claim 1, characterized in that, The sensor is interference-fitted with the first through hole.
3. The sensor adjustment fixture according to claim 1, characterized in that, The sensor is circumferentially fitted with a first nut, which is threaded into the sensor and can abut against the side of the first support plate facing the second support plate.
4. The sensor adjustment fixture according to claim 3, characterized in that, The sensor is also circumferentially fitted with a second nut, which is threaded into the sensor and can abut against the side of the first support plate opposite to the second support plate.
5. The sensor adjustment fixture according to claim 1, characterized in that, The connecting part is arranged perpendicular to the length direction of the stepped feeler gauge, and a second through hole is provided on the connecting part, with one end of the stepped feeler gauge passing through the second through hole.
6. The sensor adjustment fixture according to claim 1, characterized in that, The connecting part is arranged parallel to the length direction of the stepped feeler gauge.
7. The sensor adjustment fixture according to claim 1, characterized in that, The fixing device is a bolt. The first support plate is provided with a third through hole. The bolt passes through the third through hole and is threaded into the third through hole. The tail of the bolt can abut against the stepped surface of the stepped feeler gauge.
8. The sensor adjustment fixture according to claim 1, characterized in that, The fixing device is an elastic element, which is disposed on the side of the first support plate facing the second support plate. The elastic element can be compressed in a direction perpendicular to the first support plate, and the elastic element can rebound in a direction perpendicular to the first support plate and clamp the stepped feeler gauge between the first support plate and the second support plate.
9. The sensor adjustment fixture according to claim 1, characterized in that, The second support plate has feeler gauge marking lines on the side facing the first support plate.
10. The sensor adjustment fixture according to claim 9, characterized in that, The stepped feeler gauge has target size marking lines on its stepped surface that are related to the sensor's test size.
