A multifunctional tool for detecting guide rail size and cleaning motor rail

Abstract

The utility model relates to a kind of for detecting guide rail size and cleaning motor track multifunctional tool, belong to motor detection and maintenance technical field, solve the problem that the consistency of existing guide rail is not accurate. The utility model includes chassis and electric drive wheel, the electric drive wheel is installed on chassis, the electric drive wheel can be installed into the mover groove of guide rail, and move along the length direction of guide rail, and the driving force data of electric drive wheel when moving on guide rail can be collected simultaneously. The utility model collects driving force data in real time by electric drive wheel when moving on guide rail, the consistency of guide rail machining assembly can be quickly judged by the change of driving force data, and by the continuous driving force data of real-time acquisition, the accuracy of detection can also be improved.

Description

Technical Field

[0001] This utility model relates to the field of motor testing and maintenance technology, and in particular to a multifunctional tooling for testing guide rail dimensions and cleaning motor tracks. Background Technology

[0002] With the increasingly widespread application of electromagnetic emission in various fields, the demand for ultra-long linear motors is growing. Ultra-long motors are difficult to process, produce, and transport, and are generally assembled from multiple short motor segments. The guide rails of linear motors are used to ensure the movement path of the mover; the processing and assembly accuracy of the guide rails directly affects the difficulty of electrical control, the passability of the mover, and the reliability of the motor. Since the guide rails of ultra-long motors are composed of multiple short motor rail segments, the dimensional consistency of the guide rails directly affects the motor performance; therefore, the inspection of the guide rails is crucial. Traditional guide rail consistency inspection requires at least three people to operate on-site, typically using laser coordinate instruments and extension rulers for manual inspection. The data obtained is discrete, with limited data points, and laser coordinate instruments are significantly affected by the environment. For ultra-long motor guide rail inspection or outdoor inspection, there can be a large workload and inaccurate measurements. Utility Model Content

[0003] Based on the above analysis, the present invention aims to provide a multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks, in order to solve the problem of inaccurate consistency detection of existing guide rails.

[0004] The objective of this utility model is mainly achieved through the following technical solutions:

[0005] A multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks includes a chassis and an electric drive wheel. The electric drive wheel is mounted on the chassis and can be installed into the moving part groove of the guide rail and move along the length of the guide rail. It can also collect driving force data of the electric drive wheel moving on the guide rail in real time.

[0006] Furthermore, the tooling also includes a speed sensor, which is installed at the bottom of the moving part groove of the guide rail, for real-time monitoring of the moving speed of the electric drive wheel and acquisition of the moving speed data.

[0007] Furthermore, the tooling also includes a bottom magnetic block, which is installed at the bottom of the chassis and positioned opposite to the speed sensor. The speed sensor acquires the moving speed data of the tooling in real time by detecting changes in the magnetic field of the bottom magnetic block.

[0008] Furthermore, the tooling also includes a connecting column, one end of which is threaded to the chassis and the other end is connected to the bottom magnetic block. By rotating the connecting column, the distance between the bottom magnetic block and the speed sensor can be adjusted to adapt to the detection requirements of different guide rails.

[0009] Furthermore, the tooling also includes a cleaning plate, which is mounted on the chassis and used to clean foreign objects from the moving part groove of the guide rail.

[0010] Furthermore, the cleaning plate has a main cleaning section, which has an arc-shaped structure, and one side of the moving slot bottom wall near the guide rail extends away from the bottom magnetic block and fits against the bottom wall of the moving slot of the guide rail, thereby scooping up the debris in the moving slot of the guide rail and collecting it into the main cleaning section.

[0011] Furthermore, the cleaning plate also has a secondary cleaning section, which is located on the side of the main cleaning section near the bottom magnetic block, and its bottom edge is in contact with the bottom wall of the moving slot of the guide rail.

[0012] Furthermore, the tooling also includes a side magnetic block, which is mounted on the chassis and is used to adsorb metal impurities in the moving slot of the guide rail.

[0013] Furthermore, the electric drive wheel is also equipped with a force sensor, which is used to monitor the change of driving force when the electric drive wheel moves on the guide rail in real time.

[0014] Furthermore, the tooling also includes a solar panel mounted on the chassis to provide power to the electric drive wheels and speed sensors.

[0015] The technical solution of this utility model can achieve at least one of the following effects:

[0016] (1) This utility model provides a multi-functional tooling for detecting guide rail dimensions and cleaning motor tracks, including a chassis and an electric drive wheel. The electric drive wheel is mounted on the chassis and can be installed in the moving slot of the guide rail and move along the length of the guide rail. It can also collect driving force data when the electric drive wheel moves on the guide rail. By collecting driving force data in real time when the electric drive wheel moves on the guide rail, the consistency of guide rail processing and assembly can be quickly determined by the changes in driving force data. Furthermore, the accuracy of detection can be improved by collecting continuous driving force data in real time.

[0017] (2) The present invention provides a multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks, which also includes a speed sensor. The speed sensor is installed at the bottom of the moving part groove of the guide rail and is used to monitor the moving speed of the electric drive wheel in real time and acquire the moving speed data. By combining and analyzing the driving force data and the moving speed data, the position of the tooling on the guide rail when the driving force data fluctuates can be further determined, thereby accurately locating the uneven or foreign object areas on the surface of the guide rail and improving the accurate positioning of abnormal areas of the guide rail.

[0018] (3) A multifunctional tool for detecting guide rail dimensions and cleaning motor rails according to the present invention also includes a cleaning plate, which is installed on the chassis 1 and is used to clean foreign objects in the moving part groove of the guide rail to prevent foreign objects from affecting the normal operation of the electric drive wheel.

[0019] In this invention, the above-described technical solutions can be combined with each other to achieve more preferred combinations. Other features and advantages of this invention will be set forth in the following description, and some advantages will become apparent from the description or be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained from the description and accompanying drawings, which are particularly pointed out. Attached Figure Description

[0020] The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of the invention. Throughout the drawings, the same reference numerals denote the same parts.

[0021] Figure 1 This is a schematic diagram of the tooling structure in an embodiment of the present utility model;

[0022] Figure 2 This is a schematic diagram illustrating the working principle of the tooling in the embodiments of this utility model;

[0023] Figure 3 This is a cross-sectional view of the tooling in an embodiment of this utility model.

[0024] Figure label:

[0025] 100. Guide rail; 1. Chassis; 2. Electric drive wheel; 3. Speed ​​sensor; 4. Bottom magnetic block; 5. Connecting column; 6. Control panel; 7. Solar panel; 8. Cleaning plate; 81. Main cleaning section; 82. Secondary cleaning section; 9. Side magnetic block. Detailed Implementation

[0026] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which constitute a part of the present invention and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not intended to limit the scope of the present invention.

[0027] Example 1

[0028] A specific embodiment of this utility model discloses a multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks, used for detecting the guide rail 100 of an ultra-long linear motor, such as... Figure 1 and Figure 2As shown, the system includes a chassis 1 and an electric drive wheel 2. The electric drive wheel 2 is mounted on the chassis 1 and can be installed into the moving part groove of the guide rail 100, moving along the length of the guide rail 100. Simultaneously, it can collect driving force data as the electric drive wheel 2 moves on the guide rail 100. Compared with existing technologies, this embodiment collects driving force data in real time as the electric drive wheel 2 moves on the guide rail 100. Changes in the driving force data allow for rapid assessment of the consistency of the guide rail 100's processing and assembly. Furthermore, the continuous driving force data collected in real time improves the accuracy of the detection.

[0029] Preferably, the tooling further includes a speed sensor 3, which is installed at the bottom of the moving part groove of the guide rail 100 to monitor the moving speed of the electric drive wheel 2 in real time and acquire the moving speed data. By combining and analyzing the driving force data and the moving speed data, the position of the tooling on the guide rail 100 when the driving force data fluctuates can be further determined, thereby accurately locating the uneven or foreign object areas on the surface of the guide rail 100 and improving the accurate positioning of abnormal areas of the guide rail 100.

[0030] Preferably, such as Figure 3 As shown, the tooling also includes a bottom magnetic block 4, which is installed at the bottom of the chassis 1 and is positioned opposite to the speed sensor 3. The speed sensor 3 obtains the moving speed data of the tooling in real time by detecting the change in the magnetic field of the bottom magnetic block 4, thereby improving the accuracy of the detection. In addition, the bottom magnetic block 4 can also adsorb metal impurities such as iron filings in the moving slot of the guide rail 100, realizing simultaneous detection and cleaning.

[0031] Preferably, the electric drive wheel 2 is equipped with a force sensor, which is used to monitor the change of driving force when the electric drive wheel 2 moves on the guide rail 100 in real time, so as to accurately capture the resistance fluctuations caused by small unevenness or obstacles on the surface of the guide rail 100.

[0032] Preferably, the speed sensor 3 is a Hall sensor in the prior art, which accurately obtains the moving speed data of the tooling by detecting the pulse signal generated when the bottom magnetic block 4 moves.

[0033] Preferably, the tooling further includes a connecting column 5, one end of which is threaded to the chassis 1 and the other end is connected to the bottom magnetic block 4. By rotating the connecting column 5, the distance between the bottom magnetic block 4 and the speed sensor 3 can be adjusted to adapt to the detection requirements of different guide rails 100.

[0034] Preferably, the tooling further includes a control panel 6, which is mounted on the chassis 1 and connected to the electric drive wheel 2 and the speed sensor 3, for receiving and processing real-time data from the electric drive wheel 2 and the speed sensor 3.

[0035] Preferably, the tooling further includes a solar panel 7, which is mounted on the chassis 1 to provide continuous power to the electric drive wheel 2, speed sensor 3 and control panel 6, so as to avoid the movement restrictions caused by the wired power supply and the movement resistance caused by dragging.

[0036] Preferably, the tooling further includes a cleaning plate 8, which is mounted on the chassis 1 and is used to clean foreign objects in the moving part groove of the guide rail 100 to prevent foreign objects from affecting the normal operation of the electric drive wheel.

[0037] Preferably, the cleaning plate 8 has a main cleaning section 81, which is located at one end of the cleaning plate 8 near the bottom wall of the moving slot of the guide rail 100. The main cleaning section 81 has an arc-shaped structure, and one side near the bottom wall of the moving slot of the guide rail 100 extends away from the bottom magnetic block 4 and fits against the bottom wall of the moving slot of the guide rail 100, thereby scooping up the debris in the moving slot of the guide rail 100 and collecting it into the main cleaning section 81 for subsequent cleaning.

[0038] Preferably, the cleaning plate 8 also has a secondary cleaning section 82, which is located on the side of the main cleaning section 81 near the bottom magnetic block 4. Its bottom edge is in contact with the bottom wall of the moving part groove of the guide rail 100, thereby further cleaning residual debris and improving the thoroughness of cleaning the guide rail 100. Through the synergistic effect of the main cleaning section 81 and the secondary cleaning section 82, a two-stage cleaning structure is formed to ensure that impurities in the moving part groove are fully removed, and to ensure the stability of the tooling operation and the reliability of data acquisition during the testing process.

[0039] Preferably, the tooling further includes side magnetic blocks 9, which are installed at the bottom of the chassis 1 and arranged circumferentially on the chassis 1. They are used to further adsorb metal impurities in the moving slot of the guide rail 100, forming a multi-point synergistic adsorption effect, enhancing the cleaning ability of metal impurities such as iron filings, and improving the cleaning effect.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks, characterized in that, It includes a chassis (1) and an electric drive wheel (2). The electric drive wheel (2) is mounted on the chassis (1). The electric drive wheel (2) can be installed in the moving slot of the guide rail (100) and move along the length direction of the guide rail (100). It can also collect the driving force data of the electric drive wheel (2) moving on the guide rail (100) in real time.

2. The multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks according to claim 1, characterized in that, It also includes a speed sensor (3), which is installed at the bottom of the moving slot of the guide rail (100) to monitor the moving speed of the electric drive wheel (2) in real time and acquire the moving speed data.

3. A multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks according to claim 2, characterized in that, It also includes a bottom magnetic block (4), which is installed at the bottom of the chassis (1) and is positioned opposite to the speed sensor (3). The speed sensor (3) obtains the moving speed data of the tooling in real time by detecting the change in the magnetic field of the bottom magnetic block (4).

4. A multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks according to claim 3, characterized in that, It also includes a connecting column (5), one end of which is threaded to the chassis (1) and the other end is connected to the bottom magnetic block (4). By rotating the connecting column (5), the distance between the bottom magnetic block (4) and the speed sensor (3) can be adjusted to meet the detection requirements of different guide rails (100).

5. A multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks according to claim 3 or 4, characterized in that, It also includes a cleaning plate (8), which is mounted on the chassis (1) and is used to clean foreign objects in the moving slot of the guide rail (100).

6. A multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks according to claim 5, characterized in that, The cleaning plate (8) has a main cleaning section (81), which has an arc-shaped structure and extends away from the bottom wall of the moving slot of the guide rail (100) and fits against the bottom wall of the moving slot of the guide rail (100), thereby scooping up the debris in the moving slot of the guide rail (100) and gathering it into the main cleaning section (81).

7. A multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks according to claim 6, characterized in that, The cleaning plate (8) also has a secondary cleaning section (82), which is located on the side of the main cleaning section (81) near the bottom magnetic block (4), and its bottom edge is in contact with the bottom wall of the moving slot of the guide rail (100).

8. A multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks according to claim 7, characterized in that, It also includes a side magnetic block (9), which is mounted on the chassis (1) and is used to adsorb metal impurities in the moving slot of the guide rail (100).

9. A multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks according to claim 8, characterized in that, The electric drive wheel (2) is also equipped with a force sensor, which is used to monitor the change of driving force when the electric drive wheel (2) moves on the guide rail (100) in real time.

10. A multifunctional tooling for detecting guide rail dimensions and cleaning motor tracks according to claim 9, characterized in that, It also includes a solar panel (7) mounted on the chassis (1) to provide power to the electric drive wheels (2) and the speed sensor (3).

Images