A quick-change zero calibration gauge
Patent Information
- Application Number
- CN202522427704.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-17
AI Technical Summary
由于产品需要检测的位置较多,通常是一个电子检具检测一个检测点,需要多次更换校零检具用以校零对应的电子检具,进而导致检测工位难以适应,节奏较快的自动化生产线
[0015]本实用新型的有益效果在于:根据不同产品的检测点位,在集成座上设置相应位置的定位区域,并将相应的校零块定位放置在定位区域上,以便于一次性完成所有电子检具的校零。在更换产品检测时,只需更换集成座即可,并且集成座是通过插销插入直线轴承中,利用直线轴承引导集成座移动方向,不仅确保集成座在定位底座上的安装位置,而且能够实现集成座的快速更换。
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Figure CN224887997U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of calibration tool technology, and in particular to a quick-change calibration tool. Background Technology
[0002] During use, electronic gauges may experience data deviations due to increased testing frequency and environmental factors. Zeroing restores the gauge's measurement baseline to its initial state, allowing it to be immediately used for the next round of accurate testing without requiring a complex and lengthy calibration process. Since products typically require testing at multiple locations, one electronic gauge usually tests one testing point. This necessitates multiple zeroing gauge changes to calibrate the corresponding electronic gauge, making it difficult for testing stations to adapt to the fast-paced automated production lines. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a quick-change zeroing gauge that can quickly complete the zeroing of multiple electronic gauges and quickly replace the corresponding zeroing block when changing products for testing.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a quick-change zero-calibration inspection tool, including a positioning base and an integrated base; the positioning base is provided with a linear bearing, the integrated base is provided with a pin that is inserted into the linear bearing, and the top surface of the integrated base is provided with multiple positioning areas for positioning and placing the zero-calibration block.
[0005] Furthermore, the aforementioned quick-change calibration fixture also includes a fixing member. The positioning base is provided with a first threaded hole, and the fixing member has a screw. The screw passes through the integrated base and is threadedly connected to the first threaded hole. The fixing member abuts against the top surface of the integrated base.
[0006] Furthermore, the integrated base is provided with a clearance hole for avoiding the screw.
[0007] Furthermore, the fastener also includes a pressure block, which is connected to the screw and abuts against the top surface of the integrated base. The side wall of the pressure block is provided with anti-slip texture.
[0008] Furthermore, the clearance hole and the screw are fitted with a clearance.
[0009] Furthermore, the positioning base is provided with a mounting hole, and a second threaded hole and a first positioning hole are provided around the mounting hole. The linear bearing is provided with a first assembly hole adapted to the second threaded hole, and the linear bearing is provided with a first pin hole adapted to the first positioning hole.
[0010] Furthermore, the positioning area is provided with a third threaded hole and a second positioning hole, the zeroing block is provided with a second assembly hole adapted to the third threaded hole, and the zeroing block is provided with a second pin hole adapted to the second positioning hole.
[0011] Furthermore, the zeroing block includes a zeroing part and a positioning part. The zeroing part is provided with a zeroing surface for zeroing, and the second assembly hole and the second pin hole are located in the positioning part.
[0012] Furthermore, the zero-calibration part is a rectangular body, and the side walls and top surface of the rectangular body are both zero-calibration surfaces. Alternatively, the zeroing unit may be composed of multiple cylinders, with the cylinders arranged in a manner where the middle is higher than the two sides, and the top surface of each cylinder is the zeroing surface.
[0013] Furthermore, the positioning area is a groove.
[0014] Furthermore, the sidewall of the positioning area abuts against the sidewall of the zeroing block.
[0015] The beneficial effects of this utility model are as follows: Based on the testing points of different products, corresponding positioning areas are set on the integrated base, and corresponding zeroing blocks are positioned on these areas to facilitate the zeroing of all electronic inspection tools in one go. When changing products for testing, only the integrated base needs to be replaced. Furthermore, the integrated base is inserted into a linear bearing via a pin, and the linear bearing guides the movement of the integrated base, ensuring not only the installation position of the integrated base on the positioning base but also enabling rapid replacement of the integrated base. Attached Figure Description
[0016] Figure 1 This is a structural schematic diagram of a quick-change calibration tool proposed in this utility model; Figure 2 This is a top view of the structure of a quick-change calibration gauge proposed in this utility model; Figure 3 for Figure 2 A schematic diagram of the assembly cross-sectional structure of a quick-change calibration fixture in the AA direction with respect to a linear bearing; Figure 4 for Figure 2 A schematic diagram of the cross-sectional structure of a quick-change calibration gauge in the BB direction; Figure 5 This invention provides a schematic diagram of the zero-calibration block structure of a quick-change zero-calibration inspection tool. Figure 1 ; Label Explanation: 1. Positioning base; 11. Linear bearing; 111. First assembly hole; 112. First pin hole; 12. First threaded hole; 13. Mounting hole; 14. Second threaded hole; 15. First positioning hole; 2. Integrated base; 21. Pin; 22. Positioning area; 221. Third threaded hole; 222. Second positioning hole; 23. Clearance hole; 3. Zero-calibration block; 31. Second assembly hole; 32. Second pin hole; 33. Zero-calibration part; 331. Zero-calibration surface; 34. Positioning part; 4. Fasteners; 41. Screw; 42. Pressure block. Detailed Implementation
[0017] To explain in detail the technical content, objectives, and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.
[0018] Because the products require testing at multiple locations, typically one electronic gauge is used to test one testing point. This necessitates multiple changes of calibration gauges to zero the corresponding electronic gauges, making it difficult for the testing station to adapt to the fast-paced automated production line. In this embodiment, positioning areas 22 are set on the integrated base 2 according to the testing points of different products, and the corresponding calibration blocks 3 are positioned on the positioning areas 22 to complete the zeroing of all electronic gauges at once. Furthermore, the integrated base 2, using linear bearings 11, can not only be accurately mounted on the positioning base 1, but also allows for quick assembly and disassembly between the integrated base 2 and the positioning base 1.
[0019] Please refer to Figures 1 to 3 As shown, this utility model provides a quick-change calibration tool, which includes a positioning base 1 and an integrated base 2. The positioning base 1 is provided with a linear bearing 11, and the integrated base 2 is provided with a pin 21 that is inserted into the linear bearing 11. The top surface of the integrated base 2 is provided with multiple positioning areas 22 for positioning and placing the calibration block 3.
[0020] Working principle: Based on the detection points of different products, corresponding positioning areas 22 are set on the integrated base 2, and the corresponding zeroing blocks 3 are positioned on the positioning areas 22 to complete the zeroing of all electronic inspection tools at one time. When changing products for inspection, only the integrated base 2 needs to be replaced. The integrated base 2 is inserted into the linear bearing 11 through the pin 21, and the linear bearing 11 guides the movement direction of the integrated base 2, which not only ensures the installation position of the integrated base 2 on the positioning base 1, but also enables the quick replacement of the integrated base 2.
[0021] In some implementations, please refer to Figure 1 and Figure 3As shown, a quick-change calibration fixture also includes a fixing member 4. The positioning base 1 has a first threaded hole 12. The fixing member 4 has a screw 41, which passes through a clearance hole 23 on the integrated base 2 and is threadedly connected to the first threaded hole 12. The fixing member 4 abuts against the top surface of the integrated base 2. The fixing member 4 uses the screw 41 to be threadedly connected to the first threaded hole 12 to abut against the top surface of the integrated base 2, preventing the integrated base 2 from moving on the positioning base 1 without human intervention.
[0022] Preferably, the clearance hole 23 and the screw 41 are fitted with a clearance to allow the screw 41 to pass quickly through the integrated base 2.
[0023] In some embodiments, the fixing member 4 further includes a pressure block 42, which is connected to the screw 41. The pressure block 42 abuts against the top surface of the integrated base 2, and the side wall of the pressure block 42 is provided with anti-slip texture. The fixing member 4 abuts against the top surface of the integrated base 2 through the pressure block 42, and the side wall of the pressure block 42 is provided with anti-slip texture to facilitate the operator to rotate the screw 41.
[0024] In some implementations, please refer to Figure 3 As shown, the positioning base 1 has a mounting hole 13, and a second threaded hole 14 and a first positioning hole 15 arranged around the mounting hole 13. The linear bearing 11 has a first assembly hole 111 adapted to the second threaded hole 14, and a first pin hole 112 adapted to the first positioning hole 15. The linear bearing 11 is positioned on the positioning base 1 by a pin passing through the first pin hole 112 and the first positioning hole 15 in sequence. Then, the linear bearing 11 is threaded through the first assembly hole 111 and the second threaded hole 14 by a screw, thereby fixing the linear bearing 11 in the mounting hole 13 of the positioning base 1.
[0025] In some implementations, please refer to Figure 2 and Figure 4 As shown, the positioning area 22 is provided with a third threaded hole 221 and a second positioning hole 222. The zeroing block 3 is provided with a second assembly hole 31 that matches the third threaded hole 221, and a second pin hole 32 that matches the second positioning hole 222. The zeroing block 3 is positioned in the positioning area 22 by a pin passing through the second pin hole 32 and the second positioning hole 222 in sequence. Then, the zeroing block 3 is threadedly connected to the third threaded hole 221 by a screw passing through the second assembly hole 31, thereby fixing the zeroing block 3 in the positioning area 22.
[0026] In some implementations, please refer to Figure 5As shown, the zeroing block 3 includes a zeroing part 33 and a positioning part 34. The zeroing part 33 is provided with a zeroing surface 331 for zeroing, and the second mounting hole 31 and the second pin hole 32 are located in the positioning part 34. The zeroing block 3 is assembled with the integrated base 2 through the positioning part 34, and the electronic gauge completes the zeroing through the zeroing surface 331 on the zeroing part 33.
[0027] In some implementations, please refer to Figure 5 As shown, the zeroing part 33 is a rectangular body, and the side walls and top surface of the rectangular body are both zeroing surfaces 331. The zeroing part 33 of the rectangular body is used for the three-axis zeroing of electronic inspection tools.
[0028] In some embodiments, the zeroing section 33 is composed of multiple cylinders, with the cylinders arranged in a manner where the middle is higher than the two sides. The top surface of each cylinder is the zeroing surface 331. The zeroing surface 331 is used for zeroing the electronic gauge in the vertical direction.
[0029] It is worth noting that the top surfaces of the multiple cylinders are designed to simulate the curved shape of a glass surface.
[0030] In some implementations, the positioning area 22 is set as a groove, which can serve as a foolproof method to facilitate the assembly personnel to assemble the zeroing block 3 onto the integrated base 2.
[0031] In some embodiments, the sidewall of the positioning area 22 abuts against the sidewall of the zeroing block 3 to facilitate the positioning of the zeroing block 3 within the positioning area 22.
[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A quick-change calibration gauge, characterized in that: It includes a positioning base (1) and an integrated base (2); the positioning base (1) is provided with a linear bearing (11), the integrated base (2) is provided with a pin (21) that is inserted into the linear bearing (11), and the top surface of the integrated base (2) is provided with multiple positioning areas (22) for positioning and placing the zeroing block (3).
2. The quick-change calibration fixture according to claim 1, characterized in that: It also includes a fixing member (4), the positioning base (1) is provided with a first threaded hole (12), the fixing member (4) has a screw (41), the screw (41) passes through the integrated base (2) and is threadedly connected to the first threaded hole (12), and the fixing member (4) abuts against the top surface of the integrated base (2).
3. The quick-change calibration fixture according to claim 2, characterized in that: The integrated base (2) is provided with a clearance hole (23) for avoiding the screw (41).
4. The quick-change calibration fixture according to claim 3, characterized in that: The fastener (4) also includes a pressure block (42), which is connected to the screw (41). The pressure block (42) abuts against the top surface of the integrated base (2), and the side wall of the pressure block (42) is provided with anti-slip texture.
5. The quick-change calibration fixture according to claim 3, characterized in that: The clearance hole (23) and the screw (41) are fitted with a clearance.
6. The quick-change calibration fixture according to claim 1, characterized in that: The positioning base (1) is provided with a mounting hole (13), and a second threaded hole (14) and a first positioning hole (15) are provided around the mounting hole (13). The linear bearing (11) is provided with a first assembly hole (111) that is adapted to the second threaded hole (14), and the linear bearing (11) is provided with a first pin hole (112) that is adapted to the first positioning hole (15).
7. The quick-change calibration fixture according to claim 1, characterized in that: The positioning area (22) is provided with a third threaded hole (221) and a second positioning hole (222). The zeroing block (3) is provided with a second assembly hole (31) that matches the third threaded hole (221). The zeroing block (3) is provided with a second pin hole (32) that matches the second positioning hole (222).
8. The quick-change calibration fixture according to claim 7, characterized in that: The zeroing block (3) includes a zeroing part (33) and a positioning part (34). The zeroing part (33) is provided with a zeroing surface (331) for zeroing. The second assembly hole (31) and the second pin hole (32) are located in the positioning part (34).
9. The quick-change calibration fixture according to claim 8, characterized in that: The zeroing part (33) is a rectangular body, and the side wall and top surface of the rectangular body are both zeroing surfaces (331). Alternatively, the zeroing unit (33) is composed of multiple cylinders, and the height of the multiple cylinders is arranged with the middle being higher and the two sides being lower, and the top surface of the cylinder is the zeroing surface (331).
10. The quick-change calibration fixture according to claim 1, characterized in that: The positioning area (22) is a groove.
11. The quick-change calibration fixture according to claim 10, characterized in that: The sidewall of the positioning area (22) abuts against the sidewall of the zeroing block (3).