A wear resistance contrast testing device for cortical material
Patent Information
- Application Number
- CN202522257734.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-25
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-25
AI Technical Summary
[0002]皮料是人造革材质,人造革是一种类似皮革的塑料制品,通常以织物为底基,在其上涂布或贴覆一层树脂混合物,然后加热使之塑化,并经滚压压平或压花,即得产品,皮质材料在使用时其耐磨性能是判断皮质材料好坏的重要判断方式之一,因此我们需要对皮质材料的耐磨性进行对比测试,传统的皮质材料耐磨测试是工作人员使用重物在皮质材料表面进行长时间不断的摩擦,摩擦时间一般不低于一个小时,然后肉眼观察皮料表面磨损程度,基于此判断皮质材料的耐磨性,而该种测试方式不仅效率低,而且工作人员的劳动强度大,而且与其他皮料进行对比测试时,需要两个工作人员分别对不同皮料进行耐磨测试,而不同工作人员使用重物对皮料摩擦时下压力不同,从而导致测试准确率难以保证,基于此我们提出一种方便使用,能够有效降低工作人员劳动强度且能够提升测试准确率的对比测试装置
[0009]与现有技术相比,本实用新型的有益效果是:在两个安装组件表面安装不同的皮质材料后,之后在放置筒内放置重量相同的砝码,启动两个驱动电机后,驱动电机带动对应的安装组件转动,进而在保证摩擦重量相同的基础上对两种不同的皮料进行耐磨对比测试,通过控制器进行定时控制,因此可以保证两种皮料在相同摩擦重量以及相同摩擦时间下进行耐磨对比测试,通过工业相机对皮料表面磨损进行拍照,从而便于工作人员对两个皮料的磨损程度进行判断,该种测试方式不仅简单便捷,能够有效减轻工作人员劳动强度,而且便于工作人员对比观察两种皮料的耐磨效果,提升皮料对比测试的准确性。
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Figure CN224888467U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of abrasion resistance testing equipment, specifically relating to an abrasion resistance comparison testing device for leather materials. Background Technology
[0002] The material used is artificial leather, a type of plastic product similar to leather. It typically uses a fabric base, onto which a resin mixture is coated or laminated. This mixture is then heated to plasticize it and rolled or embossed to obtain the final product. The abrasion resistance of leather is a crucial factor in determining its quality. Therefore, comparative testing of leather abrasion resistance is necessary. Traditional abrasion resistance testing involves workers applying heavy objects to the surface of the leather for extended periods, typically at least one hour, and then visually observing the degree of wear. This method is inefficient, labor-intensive, and requires two workers to conduct the test on different types of leather. Since different workers apply varying pressure when rubbing, the accuracy of the test is questionable. Therefore, we propose a user-friendly comparative testing device that effectively reduces worker workload and improves test accuracy. Utility Model Content
[0003] The purpose of this invention is to provide a comparative testing device for abrasion resistance of leather materials, aiming to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a wear resistance comparison testing device for leather materials, comprising a worktable, two symmetrically arranged mounting brackets fixedly connected to the top of the worktable, an opening in the middle of the mounting brackets, two drive motors fixedly connected to the top of the worktable, the output shafts of the drive motors passing through the openings and fixedly connected to a rotating rod, a mounting assembly mounted on the top of the rotating rod, a connecting column fixedly connected to one side of the top of the mounting brackets, a connecting plate mounted on the top of the connecting column, a placement cylinder mounted on the surface of the connecting plate, a weight placed inside the placement cylinder, and two detection components mounted on the surface of the worktable, the two detection components being located on the back of the two mounting brackets respectively; The mounting assembly includes a circular mounting plate and a fixing sleeve fitted over the mounting plate. A rotating rod is fixedly connected to the bottom end of the mounting plate. Leather is mounted on the surface of the mounting plate. A through slot is provided in the middle of the fixing sleeve. A locking screw hole is provided on the side of the fixing sleeve. A fastening bolt for fixing the leather is threaded into the locking screw hole. The placement cylinder is located at the top of the slot.
[0005] As a preferred technical solution of this utility model, the detection component includes a fixed frame that is fixedly installed on the surface of the workbench. The top of the fixed frame is integrally provided with a horizontal extension. The surface of the extension is provided with a through strip hole. The bottom of the extension is provided with a mounting component. An industrial camera is fixedly installed in the mounting component. A screw is fixedly installed on the top of the mounting component. The screw passes through the strip hole and is threadedly connected to a nut.
[0006] In a preferred embodiment of this invention, the industrial camera is located at the top of the slot.
[0007] As a preferred technical solution of this utility model, the top end of the connecting column is provided with a first fixing screw hole, and both ends of the connecting plate are provided with second fixing screw holes. The first fixing screw hole and the second fixing screw hole are aligned and are internally threaded with fixing screws.
[0008] In a preferred embodiment of this invention, the distance between the connecting plate and the mounting plate is greater than the width of the fixing sleeve. As a preferred technical solution of this utility model, the workbench surface is equipped with a controller with a timing function, the two drive motors are synchronously controlled by the controller, and the industrial camera is connected to an external terminal.
[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: After installing different leather materials on the surfaces of two mounting components, weights of the same weight are placed inside the placement cylinder. After starting two drive motors, the drive motors drive the corresponding mounting components to rotate, thereby conducting a wear resistance comparison test on the two different leather materials while ensuring the same friction weight. The timing is controlled by a controller, thus ensuring that the two leather materials are tested for wear resistance under the same friction weight and the same friction time. The wear on the leather surface is photographed by an industrial camera, making it easy for workers to judge the degree of wear of the two leather materials. This testing method is not only simple and convenient, effectively reducing the labor intensity of workers, but also makes it easier for workers to compare and observe the wear resistance of the two leather materials, improving the accuracy of the leather material comparison test. Attached Figure Description
[0010] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the disassembled structure of the mounting components in this utility model; Figure 3 This is a schematic diagram showing the disassembled structure of the mounting bracket and mounting plate in this utility model; Figure 4 This is a cross-sectional structural diagram of the mounting component and the rotating rod in this utility model; Figure 5 This is a schematic diagram of the detection component in this utility model.
[0011] In the diagram: 1. Workbench; 2. Mounting bracket; 3. Opening; 4. Drive motor; 5. Rotating rod; 6. Mounting assembly; 61. Mounting plate; 62. Fixing sleeve; 63. Slot; 64. Locking screw hole; 65. Fastening bolt; 7. Connecting column; 8. Connecting plate; 9. Placement cylinder; 10. Weight; 11. Detection assembly; 12. Fixing bracket; 121. Extension; 13. Strip hole; 14. Mounting component; 15. Industrial camera; 16. First fixing screw hole; 17. Second fixing screw hole; 18. Fixing screw; 19. Controller; 20. Screw; 21. Nut. Detailed Implementation
[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0013] Please see Figures 1-5 The present invention provides the following technical solution: a wear resistance comparison test device for leather materials, including a workbench 1, two symmetrically arranged mounting brackets 2 are fixedly connected to the top of the workbench 1, an opening 3 is provided in the middle of the mounting bracket 2, two drive motors 4 are fixedly connected to the top of the workbench 1, the output shaft of the drive motor 4 passes through the opening 3 and is fixedly connected to a rotating rod 5, a mounting assembly 6 is installed on the top of the rotating rod 5, a connecting column 7 is fixedly connected to one side of the top of the mounting bracket 2, a connecting plate 8 is installed on the top of the connecting column 7, a placement cylinder 9 is installed on the surface of the connecting plate 8, a weight 10 is placed inside the placement cylinder 9, and two detection components 11 are installed on the surface of the workbench 1, the two detection components 11 are respectively located on the back of the two mounting brackets 2.
[0014] In this embodiment, the mounting assembly 6 includes a circular mounting plate 61 and a fixing sleeve 62 sleeved on the outside of the mounting plate 61. The rotating rod 5 is fixedly connected to the bottom end of the mounting plate 61. Leather is installed on the surface of the mounting plate 61. A through slot 63 is opened in the middle of the fixing sleeve 62. A locking screw hole 64 is opened on the side of the fixing sleeve 62. A fastening bolt 65 for fixing the leather is threaded into the locking screw hole 64. The placement cylinder 9 is located at the top of the slot 63.
[0015] Specifically, after placing the leather on the surface of the mounting plate 61, the fixing sleeve 62 is fitted onto the outside of the mounting plate 61. The fixing sleeve 62 can then press the leather together. The leather is then locked and fixed by tightening the locking screw hole 64. The weight 10 is placed inside the placement cylinder 9. Since the placement cylinder 9 is located at the top of the slot 63, the bottom of the weight 10 will fall onto the surface of the leather through the slot 63 after the weight 10 is placed inside the placement cylinder 9, thus facilitating the wear resistance comparison test of the leather.
[0016] In this embodiment, the detection component 11 includes a fixed frame 12 fixedly mounted on the surface of the workbench 1. The top of the fixed frame 12 is integrally provided with a horizontal extension 121. The surface of the extension 121 is provided with a through strip hole 13. The bottom of the extension 121 is provided with a mounting member 14. An industrial camera 15 is fixedly mounted in the mounting member 14. A screw 20 is fixedly mounted on the top of the mounting member 14. The screw 20 passes through the strip hole 13 and is threadedly connected to a nut 21.
[0017] Specifically, the screw 20 and nut 21 are used to fix the mounting part 14, and the strip hole 13 is used to adjust the position of the industrial camera 15, so that the industrial camera 15 can take pictures of the wear on the leather surface. Compared with the method of judging by the naked eye, this method can improve the accuracy of the operator's judgment of the wear degree of the leather.
[0018] In this embodiment, the industrial camera 15 is located at the top of the slot 63.
[0019] Specifically, this method enables the industrial camera 15 to photograph the worn areas on the leather surface.
[0020] In this embodiment, the top of the connecting column 7 is provided with a first fixing screw hole 16, and both ends of the connecting plate 8 are provided with second fixing screw holes 17. The first fixing screw hole 16 and the second fixing screw hole 17 are aligned and are internally threaded with fixing screws 18.
[0021] Specifically, the connecting plate 8 can be disassembled and assembled by using the fixing screw 18 in conjunction with the first fixing screw hole 16 and the second fixing screw hole 17. Furthermore, the connecting plate 8 can be rotated to place the placement cylinder 9 in different positions within the slot 63, thereby enabling wear resistance testing of different positions on the leather.
[0022] In this embodiment, the distance between the connecting plate 8 and the mounting plate 61 is greater than the width of the fixing sleeve 62.
[0023] Specifically, this method allows workers to easily remove the fixing sleeve 62 after unscrewing the fastening bolt 65.
[0024] In this embodiment, a controller 19 with timing function is installed on the surface of the workbench 1, and the two drive motors 4 are synchronously controlled by the controller 19. The industrial camera 15 is connected to an external terminal.
[0025] Specifically, the two drive motors 4 are synchronously controlled by the controller 19. The controller 19 has a timing function. When the operator conducts the comparative test, the controller 19 is timed for no less than one hour. Therefore, it can ensure that the two types of leather are tested for wear resistance under the same friction time. This method can effectively reduce the labor intensity of the operator. The wear area photos taken by the industrial camera 15 are transmitted to the operator's terminal. Therefore, the operator can judge the degree of wear on the surface of the two leathers based on the transmitted photos. Compared with the method of judging by the naked eye, this judgment method can improve the accuracy of the comparative test.
[0026] Working principle: Two pieces of leather are installed in the mounting assembly 6 respectively. Then, weights 10 of the same weight are placed in the two placement cylinders 9. The drive motor 4 drives the rotating rod 5 to rotate, which in turn causes both mounting assemblies 6 to start rotating. The leather is then subjected to a friction test under the action of the weights 10. The two weights 10 can be used to conduct a wear resistance comparison test on two different pieces of leather. The two different pieces of leather are tested for wear resistance under the same friction weight and the same friction time. The detection component 11 takes pictures of the worn parts. This method can improve the accuracy of the comparison test.
[0027] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A comparative abrasion resistance testing device for leather materials, comprising a worktable (1), characterized in that: The top of the workbench (1) is fixedly connected to two symmetrically arranged mounting brackets (2). The mounting brackets (2) have an opening (3) in the middle. The top of the workbench (1) is fixedly connected to two drive motors (4). The output shaft of the drive motors (4) passes through the opening (3) and is fixedly connected to the rotating rod (5). The top of the rotating rod (5) is equipped with a mounting component (6). The top of the mounting bracket (2) is fixedly connected to a connecting column (7). The top of the connecting column (7) is equipped with a connecting plate (8). The surface of the connecting plate (8) is equipped with a placement cylinder (9). The placement cylinder (9) contains a weight (10). The surface of the workbench (1) is equipped with two detection components (11). The two detection components (11) are located on the back of the two mounting brackets (2). The mounting assembly (6) includes a circular mounting plate (61) and a fixing sleeve (62) fitted outside the mounting plate (61). The rotating rod (5) is fixedly connected to the bottom end of the mounting plate (61). The surface of the mounting plate (61) is covered with leather. The middle of the fixing sleeve (62) has a through slot (63). The side of the fixing sleeve (62) has a locking screw hole (64). The locking screw hole (64) is internally threaded with a fastening bolt (65) for fixing the leather. The placement cylinder (9) is located at the top of the slot (63).
2. The abrasion resistance comparison testing device for leather materials according to claim 1, characterized in that: The detection component (11) includes a fixed frame (12) fixedly installed on the surface of the workbench (1). The top of the fixed frame (12) is integrally provided with a horizontal extension (121). The surface of the extension (121) is provided with a through strip hole (13). The bottom of the extension (121) is provided with a mounting part (14). An industrial camera (15) is fixedly installed in the mounting part (14). A screw (20) is fixedly installed on the top of the mounting part (14). The screw (20) passes through the strip hole (13) and is threadedly connected to a nut (21).
3. The abrasion resistance comparison testing device for leather materials according to claim 2, characterized in that: The industrial camera (15) is located on top of the slot (63).
4. The abrasion resistance comparison testing device for leather materials according to claim 1, characterized in that: The top of the connecting column (7) is provided with a first fixing screw hole (16), and both ends of the connecting plate (8) are provided with a second fixing screw hole (17). The first fixing screw hole (16) and the second fixing screw hole (17) are aligned and are internally threaded with fixing screws (18).
5. The abrasion resistance comparison testing device for leather materials according to claim 1, characterized in that: The distance between the connecting plate (8) and the mounting plate (61) is greater than the width of the fixing sleeve (62).
6. The abrasion resistance comparison testing device for leather materials according to claim 1, characterized in that: The workbench (1) is equipped with a controller (19) with a timing function. The two drive motors (4) are synchronously controlled by the controller (19). The industrial camera (15) is connected to an external terminal.