A sensor assembly structure with V-shaped middle magnetic plate and a currency detector
Patent Information
- Application Number
- CN202522401122.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0005]为了解决现有技术中在将磁板焊接在中磁板的两侧固定后,因对平整度要求较高不易嵌入线架预设凹槽内,装配过程容易导致变形,造成生产效率和良品率较低的问题,本实用新型提供一种具有V形中磁板的传感器装配结构及验钞磁头
[0016]本实用新型的有益效果在于:本实用新型通过将夹板沿对称轴折弯设置,对中磁板的插合部形成夹合,形成V形导向结构,在与线架上的装配槽组合时,能够起到引导装配和保障夹板与中磁板位置对应准确的效果,简化了装配流程的同时降低了安装工艺的要求,有效防止夹板变形情况的发生,可提高生产效率,保障产品质量。
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Figure CN224889178U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of banknote verification sensing equipment technology, and in particular to a sensor assembly structure with a V-shaped central magnetic plate and a banknote verification magnetic head. Background Technology
[0002] The magnetic head for banknote verification is a crucial component in banknote detectors and other equipment used to detect the magnetic characteristics of banknotes. Its working principle involves detecting magnetic ink and converting and analyzing electrical signals. For example, during the printing process, banknotes are printed with magnetic ink to create specific patterns. The magnetic characteristics of these patterns, such as magnetic field strength and magnetic distribution, follow certain patterns. The magnetic head can sense the magnetic signals on the banknote. When a banknote passes near the magnetic head, it can determine its authenticity based on pre-set magnetic characteristic parameters. With continuous technological advancements, banknote verification technology is constantly evolving. In addition to acquiring magnetic signals through the magnetic head, strong magnets are also installed on both sides of the magnetic head to assist in identification.
[0003] The structure of the banknote verification magnetic head can refer to the banknote verification magnetic head disclosed in CN222167658U. The main sensing component of the magnetic head is a central magnetic plate sandwiched between two magnetic cores, and magnetic plates are set on both sides of the central magnetic plate to form a clamping structure to improve anti-interference performance. In the prior art, the magnetic plates on both sides of the central magnetic plate are fixed by welding and then inserted into the preset groove of the wire frame. This installation process has high requirements for the flatness of the clamping structure, and the embedding process is prone to deformation, resulting in low production efficiency and yield.
[0004] Therefore, existing technologies still need to be improved and developed. Utility Model Content
[0005] To address the problem in existing technologies where, after welding the magnetic plate to both sides of the central magnetic plate, it is difficult to embed it into the pre-set groove of the wire frame due to the high flatness requirements, and the assembly process is prone to deformation, resulting in low production efficiency and yield, this utility model provides a sensor assembly structure with a V-shaped central magnetic plate and a banknote verification magnetic head.
[0006] This utility model is achieved through the following technical solution: A sensor assembly structure with a V-shaped central magnetic plate, wherein the sensor assembly structure with the V-shaped central magnetic plate includes: A wire frame, wherein an assembly slot is provided on the wire frame; A middle magnetic plate, the middle magnetic plate including an insertion portion adapted to the shape of the assembly groove; A clamping plate, which is bent at a predetermined angle along an axis of symmetry and clamps the insertion part, which is then inserted into the assembly groove.
[0007] The sensor assembly structure with a V-shaped magnetic plate is described above, wherein the width of the clamping plate is adapted to the width of the interlocking part, and the height of the clamping plate after folding is adapted to the depth of the assembly groove.
[0008] The sensor assembly structure with a V-shaped magnetic plate, wherein the corners of the insertion part are set along a predetermined arc. The clamping plates are respectively cut at angles on both sides of the axis of symmetry; When the clamping plate clamps the insertion part, the arc-shaped corner of the insertion part is exposed at the chamfered part of the clamping plate.
[0009] The sensor assembly structure with a V-shaped central magnetic plate, wherein the central magnetic plate further includes a contact portion integrally formed with the insertion part, and the contact portion protrudes from both sides corresponding to the length direction of the insertion part; When the middle magnetic plate is inserted into the assembly slot, the contact portion engages with the edge of the assembly slot.
[0010] The sensor assembly structure with a V-shaped central magnetic plate, wherein the length of the contact portion is adapted to the length of the wire frame.
[0011] The sensor assembly structure with a V-shaped magnetic plate, wherein the wire frame includes: A base frame, on which the assembly slot is disposed; The brackets are spaced at a predetermined distance and are mirror images of each other on both sides of the base frame; The two support handles are mirror images of each other on both sides of the base frame and are fixedly connected to the base frame and the bracket. The outer side of the support handle forms a groove for mounting the coil with the side wall of the base frame and the bracket.
[0012] The sensor assembly structure with a V-shaped magnetic plate is described above, wherein the interior of the handle is hollow and extends through the base frame and the bracket, and the hollow portion inside the handle is used to install the magnetic core.
[0013] The sensor assembly structure with a V-shaped central magnetic plate is wherein the assembly groove is arranged to intersect with the hollow portion inside the handle.
[0014] The sensor assembly structure with a V-shaped central magnetic plate is wherein the base frame, the bracket, and the handle are integrally formed; the wire frame is a non-magnetic, non-original magnetic wire frame.
[0015] A banknote verification magnetic head, wherein the banknote verification magnetic head includes the sensor assembly structure with a V-shaped central magnetic plate as described above.
[0016] The beneficial effects of this utility model are as follows: By bending the clamping plate along the axis of symmetry, the clamping part of the central magnetic plate is formed to clamp and form a V-shaped guide structure. When combined with the assembly slot on the wire frame, it can guide the assembly and ensure that the clamping plate and the central magnetic plate are accurately aligned. This simplifies the assembly process, reduces the requirements of the installation process, effectively prevents the clamping plate from deforming, improves production efficiency, and ensures product quality. Attached Figure Description
[0017] Figure 1 This is a disassembled schematic diagram of the sensor assembly structure with a V-shaped central magnetic plate of this utility model; Figure 2 This is a schematic diagram of the assembly and installation of the sensor assembly structure with a V-shaped central magnetic plate of this utility model; Figure 3 This is a side view of the sensor assembly structure with a V-shaped central magnetic plate of this utility model; Figure 4 This is a front view of the sensor assembly structure with a V-shaped central magnetic plate of this utility model.
[0018] exist Figures 1 to 4 In the middle: 100, wire frame; 110, base frame; 111, assembly slot; 120, bracket; 130, handle; 131, slot; 200, middle magnetic plate; 210, mating part; 220, contact part; 300, clamping plate; 310, chamfer. Detailed Implementation
[0019] To make the objectives, technical solutions, and effects of this utility model clearer and more explicit, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0020] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0021] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0022] The structure of the banknote verification magnetic head can refer to the banknote verification magnetic head disclosed in CN222167658U. The main sensing component of the magnetic head is a central magnetic plate sandwiched between two magnetic cores, and magnetic plates are set on both sides of the central magnetic plate to form a clamping structure to improve anti-interference performance. In the prior art, the magnetic plates on both sides of the central magnetic plate are fixed by welding and then inserted into the preset groove of the wire frame. This installation process has high requirements for the flatness of the clamping structure, and the embedding process is prone to deformation, resulting in low production efficiency and yield.
[0023] To address the aforementioned problems in the existing technology, this utility model provides a sensor assembly structure with a V-shaped central magnetic plate, such as... Figure 1 As shown, the sensor assembly structure with a V-shaped central magnetic plate includes: a wire frame 100, on which an assembly groove 111 is provided; a central magnetic plate 200, which includes an insertion part 210 adapted to the shape of the assembly groove 111; and a clamping plate 300, which is bent to a predetermined angle along the axis of symmetry, and the clamping insertion part 210 is inserted into the assembly groove 111.
[0024] This invention, by bending the clamping plate 300 along the axis of symmetry, clamps the insertion portion 210 of the central magnetic plate 200, forming a V-shaped guide structure. When combined with the assembly groove 111 on the wire frame 100, it can guide the assembly and ensure accurate alignment between the clamping plate 300 and the central magnetic plate 200. This simplifies the assembly process, reduces the requirements for installation technology, effectively prevents deformation of the clamping plate 300, improves production efficiency, and ensures product quality.
[0025] In the above embodiments, such as Figure 1As shown, the main body of the sensor assembly structure with a V-shaped central magnetic plate of this utility model consists of a wire frame 100, a central magnetic plate 200, and a clamping plate 300. The wire frame 100 is provided with an assembly slot 111 for mounting the central magnetic plate 200. The wire frame 100 is made of non-magnetic or non-magnetic materials, such as plastic or rubber, to avoid affecting the magnetic induction of the sensor during use. The central magnetic plate 200 is the main component for reading magnetic characteristic information. In this embodiment, to ensure a stable structure formed by combining the central magnetic plate 200 and the wire frame 100 and preventing shaking due to friction during use... The middle magnetic plate 200 includes an insertion part 210 that matches the shape of the assembly groove 111. During actual installation, the insertion part 210 is inserted into the assembly groove 111. To improve the anti-interference performance of the middle magnetic plate 200, existing technologies weld magnetic plates to both sides of the middle magnetic plate 200. However, existing technologies tend to reduce the flatness of the clamping structure, adversely affecting the assembly process. Therefore, in this application, the clamping plate 300 (made of the same material as the magnetic plates in the prior art) is set as a single piece, and the clamping plate 300 is bent at a predetermined angle along the axis of symmetry to form a clamping structure for the middle magnetic plate 200. Figure 2 As shown, the bending of the clamping plate 300 forms a slope angle, and the V-shaped structure formed by the bending can play a guiding role, thereby facilitating the insertion of the clamping plate 300 into the assembly groove 111.
[0026] The above structural design simplifies the assembly process by eliminating the need for welding and avoids the problem of the clamping structure being difficult to insert into the assembly slot 111 due to flatness issues. It also prevents damage to the clamping plate 300 caused by force during the assembly process.
[0027] In the above embodiments, such as Figure 3 As shown, the width of the clamping plate 300 is adapted to the width of the mating part 210 to ensure that the clamping plate 300 can be tightly clamped onto the mating part 210 of the middle magnetic plate 200 and form a corresponding structure. In addition to achieving anti-interference performance, it can also prevent the mating part 210 and the clamping plate 300 from becoming loose or shaking in the assembly groove 111. At the same time, the height of the folded clamping plate 300 is adapted to the depth of the assembly groove 111. In this way, when the clamping plate 300 clamps the mating part 210 and is inserted into the assembly groove 111, the clamping plate 300 is located in the assembly groove 111, which can avoid interference with the assembly of other functional structures (such as shielding shells) on both sides of the middle magnetic plate 200.
[0028] Furthermore, the corners of the mating portion 210 are set along a predetermined arc. Correspondingly, the clamping plate 300 is chamfered at two sides along the axis of symmetry, i.e., the corners of the folded clamping plate 300 are cut off at a certain angle. When the clamping plate 300 clamps the mating portion 210, as... Figure 3As shown, the arc-shaped corner of the insertion part 210 is exposed at the chamfered corner 310 of the clamping plate 300. When the clamping structure is inserted into the assembly groove 111, the exposed arc-shaped corner on the insertion part 210 can play a guiding role, so that the clamping structure can enter the assembly groove 111 more smoothly, further reducing the assembly difficulty. At the same time, this design also avoids direct collision between the corner of the clamping plate 300 and the edge of the assembly groove 111, reducing the damage that may occur during the assembly process and improving the product yield.
[0029] Furthermore, such as Figure 1 and Figure 2 As shown, the aforementioned middle magnetic plate 200 also includes a contact portion 220 integrally formed with the insertion portion 210. The contact portion 220 protrudes from both sides of the insertion portion 210 along its length. When the middle magnetic plate 200 is inserted into the assembly groove 111, the contact portion 220 engages with the edge of the assembly groove 111, thereby forming a locking limit. This method ensures that the middle magnetic plate 200 is installed in place and facilitates the installation personnel to verify the installation accuracy, improving the error prevention during the installation process of the middle magnetic plate 200. At the same time, in actual use, it also prevents the middle magnetic plate 200 from loosening or falling off due to vibration or impact during use.
[0030] In the above embodiment, the length of the contact portion 220 is adapted to the length of the wire frame 100. The reason for this arrangement is that the banknote verification magnetic head includes multiple wire frames 100 arranged in a row, as well as a central magnetic plate 200 and a clamping plate 300 mounted on the wire frame 100. In actual use, the central magnetic plates 200 on the multiple wire frames 100 are used to sense different parts of the banknote. Therefore, while ensuring that the multiple wire frames 100 are closely arranged, the adjacent central magnetic plates 200 should also correspond closely. Therefore, by setting the length of the contact portion 220 to be the same as the length of the wire frame 100, it is convenient for the assembly personnel to arrange the multiple wire frames 100 in the future and ensure that the multiple central magnetic plates 200 are closely connected.
[0031] In another possible embodiment of this utility model, such as Figure 1 and Figure 4As shown, to facilitate the installation of other functional structures in the sensor, in this embodiment, the wire frame 100 consists of a base frame 110, a bracket 120, and a handle 130. The base frame 110 is located in the middle, and the aforementioned mounting groove 111 is provided on the base frame 110 for installing the middle magnetic plate 200. The two brackets 120 are spaced apart by a predetermined distance and are mirror images of the base frame 110, forming a frame structure with stable support. The two handles 130 are mirror images of the base frame 110 and are fixedly connected to the base frame 110 and the brackets 120. Based on this structural arrangement, the outer side wall of the handle 130 and the opposite side wall of the base frame 110 and the brackets 120 form a groove 131 for installing the coil. This facilitates the installation and fixation of the coil and improves the compactness and aesthetics of the entire structure.
[0032] Specifically, such as Figure 2 As shown, the aforementioned support 130 is hollow inside and extends through the base frame 110 and the bracket 120. The hollow part inside the support 130 is used to install the magnetic core. This structure reduces the weight of the entire structure and improves the installation stability of the magnetic core.
[0033] In actual setup, the mounting slot 111 is aligned with the hollow part inside the support 130, so that the two magnetic cores directly correspond to the insertion part 210 and clamping plate 300 of the inserted middle magnetic plate 200. This ensures the sensitivity and accuracy of the sensor while forming an ingenious corresponding installation structure, enabling the magnetic cores and middle magnetic plates to achieve functional correspondence while also strengthening the structure of the wire frame 100.
[0034] In the above embodiments, the base frame 110, bracket 120 and handle 130 are preferably integrally molded, which simplifies the manufacturing and assembly process, improves production efficiency, and enhances the strength and stability of the entire structure.
[0035] Based on the above embodiments, the actual assembly and fitting process of the sensor assembly structure with the V-shaped magnetic plate in this utility model is as follows: First, such as Figure 2 As shown, the insertion part 210 of the middle magnetic plate 200 is aligned with the clamping plate 300. Since the clamping plate 300 has been bent to a predetermined angle along the axis of symmetry, it forms a V-shaped structure in side view. Then, the insertion part 210 of the middle magnetic plate 200 is placed in the groove formed by bending the clamping plate 300 to form a clamp.
[0036] Next, the clamped middle magnetic plate 200 and clamping plate 300 are aligned with the assembly slot 111 on the wire frame 100. Due to the V-shaped guide structure design, the middle magnetic plate 200 and clamping plate 300 can be accurately guided into the assembly slot 111 without complex adjustments or calibrations. During insertion, the exposed arc-shaped corners on the mating part 210 and the chamfered corners 310 of the clamping plate 300 also serve as guides, allowing the entire clamping structure to enter the assembly slot 111 more smoothly, further reducing the assembly difficulty.
[0037] Once the middle magnetic plate 200 is fully inserted into the assembly slot 111, its contact portion 220 will engage with the edge of the assembly slot 111, forming an engagement limit to ensure that the middle magnetic plate 200 is installed in place and securely. This structural correspondence can be used to check whether the middle magnetic plate 200 and the clamping plate 300 are tightly installed in the assembly slot 111 before finally installing other functional structures.
[0038] Based on the above embodiments, this utility model also provides a banknote verification magnetic head, which includes the sensor assembly structure with a V-shaped central magnetic plate as described in the above embodiments. The sensor assembly structure with a V-shaped central magnetic plate includes: a wire frame with an assembly groove; a central magnetic plate including an insertion portion adapted to the shape of the assembly groove; and a clamping plate bent along an axis of symmetry to a predetermined angle, with the clamping insertion portion inserted into the assembly groove. This utility model, by bending the clamping plate along an axis of symmetry to clamp the insertion portion of the central magnetic plate, forms a V-shaped guiding structure. When combined with the assembly groove on the wire frame, it can guide assembly and ensure accurate alignment between the clamping plate and the central magnetic plate, simplifying the assembly process, reducing installation requirements, effectively preventing clamping plate deformation, improving production efficiency, and ensuring product quality.
[0039] In summary, this utility model provides a sensor assembly structure with a V-shaped central magnetic plate and a banknote verification magnetic head. The sensor assembly structure with a V-shaped central magnetic plate includes: a wire frame with an assembly groove; a central magnetic plate including an insertion portion adapted to the shape of the assembly groove; and a clamping plate bent along an axis of symmetry to a predetermined angle, with the clamping insertion portion inserted into the assembly groove. This utility model, by bending the clamping plate along an axis of symmetry to clamp the insertion portion of the central magnetic plate, forms a V-shaped guiding structure. When combined with the assembly groove on the wire frame, it guides the assembly and ensures accurate alignment between the clamping plate and the central magnetic plate. This simplifies the assembly process, reduces installation requirements, effectively prevents clamping plate deformation, improves production efficiency, and ensures product quality.
[0040] It should be understood that the application of this utility model is not limited to the examples above. Those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. A sensor assembly structure with a V-shaped central magnetic plate, characterized in that, The sensor assembly structure with a V-shaped magnetic plate includes: A wire frame, wherein an assembly slot is provided on the wire frame; A middle magnetic plate, the middle magnetic plate including an insertion portion adapted to the shape of the assembly groove; A clamping plate, which is bent at a predetermined angle along an axis of symmetry and clamps the insertion part, which is then inserted into the assembly groove.
2. The sensor assembly structure with a V-shaped central magnetic plate according to claim 1, characterized in that, The width of the clamping plate is adapted to the width of the mating part, and the height of the clamping plate after folding is adapted to the depth of the assembly groove.
3. The sensor assembly structure with a V-shaped central magnetic plate according to claim 2, characterized in that, The corners of the mating part are set along a predetermined arc. The clamping plates are respectively cut at angles on both sides of the axis of symmetry; When the clamping plate clamps the insertion part, the arc-shaped corner of the insertion part is exposed at the chamfered part of the clamping plate.
4. The sensor assembly structure with a V-shaped central magnetic plate according to claim 1, characterized in that, The middle magnetic plate also includes a contact portion integrally formed with the insertion part, and the contact portion protrudes from both sides corresponding to the length direction of the insertion part; When the middle magnetic plate is inserted into the assembly slot, the contact portion engages with the edge of the assembly slot.
5. The sensor assembly structure with a V-shaped central magnetic plate according to claim 4, characterized in that, The length of the contact portion is adapted to the length of the wire frame.
6. The sensor assembly structure with a V-shaped central magnetic plate according to claim 1, characterized in that, The wire frame includes: A base frame, on which the assembly slot is disposed; The brackets are spaced at a predetermined distance and are mirror images of each other on both sides of the base frame; The two support handles are mirror images of each other on both sides of the base frame and are fixedly connected to the base frame and the bracket. The outer side of the support handle forms a groove for mounting the coil with the side wall of the base frame and the bracket.
7. The sensor assembly structure with a V-shaped central magnetic plate according to claim 6, characterized in that, The handle is hollow inside and extends through the base frame and the bracket. The hollow part inside the handle is used to install the magnetic core.
8. The sensor assembly structure with a V-shaped central magnetic plate according to claim 7, characterized in that, The assembly groove is arranged to intersect with the hollow part inside the handle.
9. The sensor assembly structure with a V-shaped central magnetic plate according to claim 6, characterized in that, The base frame, the bracket, and the handle are integrally formed; the wire frame is a non-magnetic, non-original magnet wire frame.
10. A banknote verification magnetic head, characterized in that, The banknote verification magnetic head includes the sensor assembly structure with a V-shaped central magnetic plate as described in any one of claims 1-9.
Citation Information
Patent Citations
Currency detection magnetic head and currency detector
CN222167658U