Magnetic saturation transformer with voltage stabilization

CN224889384UActive Publication Date: 2026-10-23TIANJIN KUNPENG ELECTRONICS
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Patent Information

Application Number
CN202522424737.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-15
Publication Date
2026-10-23
Estimated Expiration
2035-11-15

AI Technical Summary

Technical Problem

[0003]现有的磁饱和变压器整体性差,不便于安装使用以及对特性进行调节设定,需要进行开发设计

Benefits of technology

[0010]本实用新型的优点和积极效果是:

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a kind of magnetic saturation transformer with voltage stabilizing performance. Including the front frame of fixed connection as an organic whole, iron core assembly and rear frame, primary coil, secondary first coil, secondary second coil, secondary third coil and secondary fourth coil are installed on iron core assembly, still include external capacitor;Primary coil has the 1 and the 2 wiring end and constitutes input end, secondary first coil has the 3 and the 4 wiring end, secondary second coil has the 5 and the 6 wiring end, secondary third coil has the 7 and the 8 wiring end, secondary fourth coil has the 9 and the 10 wiring end, the 3, the 6 and the 7 three wiring ends are connected, the 8 and the 9 wiring end are connected, capacitor is connected between the 5 and the 10 wiring end, the 4 and the 8 wiring end between are output end.The utility model provides a kind of magnetic saturation transformer with voltage stabilizing performance, strong integrity and can adjust setting to characteristic.
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Description

Technical Field

[0001] This utility model belongs to the field of transformer technology, and in particular relates to a magnetic saturation transformer with voltage stabilization performance. Background Technology

[0002] Magnetic saturation transformers are made using the nonlinear characteristics of the magnetization curve of an iron core. Their core cross-section differs from that of ordinary transformers, and their core structure design also differs. The primary coil has a large core cross-sectional area and is an unsaturated coil, while the secondary coil has a small core cross-sectional area and is a saturated coil. When the transformer is working, as the power supply voltage increases, the magnetic flux within the iron core also increases. When the magnetic flux within the secondary iron core reaches the saturation point, further increases in power supply voltage will only allow the increased magnetic flux to leak into the air, while the magnetic flux within the secondary iron core essentially no longer increases. Therefore, the output voltage generated by the secondary coil remains essentially constant, thus achieving voltage stabilization.

[0003] Existing magnetic saturation transformers have poor overall integrity, making them inconvenient to install, use, and adjust their characteristics. Therefore, new designs are needed. Summary of the Invention

[0004] The purpose of this invention is to provide a magnetically saturated transformer with voltage stabilization performance, strong overall integrity, and adjustable characteristics.

[0005] The technical solution adopted by this utility model is as follows: a magnetic saturation transformer with voltage stabilization performance, including a front frame, a core assembly, and a rear frame fixedly connected as one unit. A primary coil, a secondary first coil, a secondary second coil, a secondary third coil, and a secondary fourth coil are installed on the core assembly, and an external capacitor is also included. The primary coil has terminals 1 and 2, which constitute the input terminal. The secondary first coil has terminals 3 and 4, the secondary second coil has terminals 5 and 6, the secondary third coil has terminals 7 and 8, and the secondary fourth coil has terminals 9 and 10. Terminals 3, 6, and 7 are connected together, and terminals 8 and 9 are connected together. The capacitor is connected between terminals 5 and 10, and the output terminal is between terminals 4 and 8.

[0006] Preferably, the core assembly is composed of a first "mountain" shaped core and a second "mountain" shaped core, and the whole is in the shape of a "sun". There is an air gap between the joint of the first "mountain" shaped core and the second "mountain" shaped core, and a shock-absorbing air gap plate is provided in the air gap.

[0007] Preferably, it also includes a support plate fixed to the top front of the front frame, and the support plate is provided with a set of input terminals, a set of output terminals and a set of capacitor terminals, the input terminal is connected to the input terminal, the output terminal is connected to the output terminal, and the capacitor is connected to the capacitor terminal.

[0008] Preferably, the front frame, the core assembly, and the rear frame are fixedly connected. Assembly holes are provided at the four corners of both the front and rear frames, and connection holes are provided at the four corners of the core assembly. The front frame, the core assembly, and the rear frame are fixedly connected by assembly bolts located at the four corners.

[0009] Preferably, the front frame includes two front angle steels, one upper and one lower, and a front connecting plate is welded and installed between the ends of the two front angle steels; the rear frame includes two rear angle steels, one upper and one lower, and a rear connecting plate is welded and installed between the ends of the two rear angle steels; during assembly, the front top and front bottom of the core assembly fall into the two front angle steels of the front frame, and the rear top and rear bottom of the core assembly fall into the two rear angle steels of the rear frame, respectively.

[0010] The advantages and positive effects of this utility model are: This invention provides a magnetic saturation transformer with voltage stabilization performance. Compared with existing magnetic saturation transformers, the magnetic saturation transformer of this invention uses a front frame and a rear frame to clamp the iron core assembly in the middle and integrate them into one unit. During application, the entire magnetic saturation transformer can be installed and fixed as a whole, thus the product has strong integrity. At the same time, the front frame and the rear frame provide a certain degree of protection for the iron core assembly and its coil windings. The magnetic saturation transformer of this invention is equipped with an external capacitor. When constructing specific magnetic saturation transformer products with different characteristic parameters, capacitors with different parameters can be selected and designed according to the product model. Therefore, this magnetic saturation transformer can adjust and set the product characteristics to meet the specific needs of different transformer products in different scenarios. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a top view of the structure of this utility model; Figure 3 yes Figure 1 Schematic diagram of the main structure of the iron core assembly; Figure 4 This is the wiring diagram of this utility model.

[0012] In the picture: 1. Front frame; 2. Iron core assembly; 2-1. First "mountain" shaped iron core; 2-2. Second "mountain" shaped iron core; 2-3. Connecting hole; 3. Primary coil; 4. Secondary first coil; 5. Secondary second coil; 6. Secondary third coil; 7. Secondary fourth coil; 8. Support plate; 9. Assembly bolts; 10. Input terminal; 11. Output terminal; 12. Capacitor terminal; 13. Capacitor; 14. Rear frame. Detailed Description of the Embodiments

[0013] To further understand the invention content, features and effects of the present utility model, the following embodiments are hereby described in detail.

[0014] Please refer to Figure 1 and Figure 2 , the magnetically saturated transformer with voltage stabilizing performance of the present utility model comprises a front frame 1, a core assembly 2 and a rear frame 14 which are fixedly connected as a whole. A primary coil 3, a first secondary coil 4, a second secondary coil 5, a third secondary coil 6 and a fourth secondary coil 7 are mounted on the core assembly 2, and the transformer further comprises an external capacitor 13.

[0015] The front frame 1 and the rear frame 14 are used for clamping and fixing the core assembly 2, and meanwhile provide a certain protection effect for the core assembly 2 as well as the primary coil 3, the first secondary coil 4, the second secondary coil 5, the third secondary coil 6 and the fourth secondary coil 7 thereof, so that the present magnetically saturated transformer product can be installed and used in the form of a whole on site.

[0016] In this embodiment, the core assembly 2 is composed of a first E-shaped core 2-1 and a second E-shaped core 2-2, and is in a "日" shape as a whole. An air gap is provided between the butt joint portions of the first E-shaped core 2-1 and the second E-shaped core 2-2, and a shock-absorbing air gap sheet is arranged in the air gap. Each of the first E-shaped core 2-1 and the second E-shaped core 2-2 is formed by stacking silicon steel sheets, and the entire core assembly 2 is impregnated with paint.

[0017] In this embodiment, the front frame 1, the core assembly 2 and the rear frame 14 are fixedly connected. Assembly holes are provided at the four corner positions of both the front frame 1 and the rear frame 14, and connecting holes 2-3 are provided at the four corner positions of the core assembly 2. The front frame 1, the core assembly 2 and the rear frame 14 are fixedly connected by assembly bolts 9 located at the four corner positions.

[0018] In this embodiment, the front frame 1 includes an upper front angle steel and a lower front angle steel, and a front connection plate is welded and installed between the ends of the two front angle steels. The rear frame 14 includes an upper rear angle steel and a lower rear angle steel, and a rear connection plate is welded and installed between the ends of the two rear angle steels. During assembly, the front top and front bottom of the core assembly 2 (that is, the upper and lower front edges of the core assembly 2) respectively fall into the two front angle steels of the front frame 1, and the rear top and rear bottom of the core assembly 2 (that is, the upper and lower rear edges of the core assembly 2) respectively fall into the two rear angle steels of the rear frame 14. This structure can improve the bonding tightness between the front frame 1 and the rear frame 14, and further enhance the structural integrity of the magnetically saturated transformer.

[0019] Figure 4 The wiring diagram of this magnetic saturation transformer is given in the figure, and it can be seen that: The primary coil 3 has terminals 1 and 2, which constitute the input terminal. In use, the power supply line is connected to the input terminal. The secondary first coil 4 has terminals 3 and 4, the secondary second coil 5 has terminals 5 and 6, the secondary third coil 6 has terminals 7 and 8, and the secondary fourth coil 7 has terminals 9 and 10. Terminals 3, 6, and 7 are connected together, and terminals 8 and 9 are connected together. Capacitor 13 is connected between terminals 5 and 10. The area between terminals 4 and 8 is the output terminal. In use, the electrical appliance is connected to the output terminal.

[0020] In this embodiment, a support plate 8 is also installed and fixed on the top front of the front frame 1. A set of input terminals 10, a set of output terminals 11 and a set of capacitor terminals 12 are provided on the support plate 8. The input terminal is connected to the input terminal 10, the output terminal is connected to the output terminal 11, and the capacitor 13 is connected to the capacitor terminal 12.

[0021] like Figure 2 As shown, the front parts of the two assembly bolts 9 located at the top have forward extensions. Connection holes are provided at both ends of the support plate 8. The front parts of the two assembly bolts 9 are respectively located in the connection holes at both ends and are fixed by two locking nuts. Therefore, the support plate 8 is located in front of the front angle steel at the top of the front frame 1. The function of setting up the support plate 8 and the input terminal 10, output terminal 11, and capacitor terminal 12 is to improve the convenience of wiring the magnetic saturation transformer itself and connecting it to the power supply and electrical facilities. When it is necessary to replace the capacitor 13, disconnect the current capacitor 13 cable from the capacitor terminal 12 and connect the cable of the other capacitor 13 to the capacitor terminal 12.

Claims

1. A magnetically saturated transformer with voltage stabilization performance, characterized in that: Comprising a front frame (1), a core assembly (2) and a rear frame (14) that are fixedly connected as a single body. A primary coil (3), a secondary first coil (4), a secondary second coil (5), a secondary third coil (6) and a secondary fourth coil (7) are mounted on the core assembly (2), and the device further comprises an external capacitor (13). The primary coil (3) has first and second terminals and constitutes an input end. The secondary first coil (4) has third and fourth terminals, the secondary second coil (5) has fifth and sixth terminals, the secondary third coil (6) has seventh and eighth terminals, and the secondary fourth coil (7) has ninth and tenth terminals. The third, sixth and seventh terminals are connected, the eighth and ninth terminals are connected, the capacitor (13) is connected between the fifth and tenth terminals, and the portion between the fourth and eighth terminals is an output end.

2. The magnetically saturated transformer with voltage stabilization performance as described in claim 1, characterized in that: The core assembly (2) is composed of a first "E"-shaped core (2-1) and a second "E"-shaped core (2-2), and is in a "日" shape as a whole. An air gap is provided between the butting portions of the first "E"-shaped core (2-1) and the second "E"-shaped core (2-2), and a damping air gap sheet is arranged in the air gap.

3. The magnetically saturated transformer with voltage stabilization performance as described in claim 2, characterized in that: The device further comprises a support plate (8) mounted and fixed on the top front portion of the front frame (1). A set of input terminals (10), a set of output terminals (11) and a set of capacitor terminals (12) are arranged on the support plate (8). The input end is connected to the input terminals (10), the output end is connected to the output terminals (11), and the capacitor is connected to the capacitor terminals (12).

4. The magnetically saturated transformer with voltage stabilization performance as described in claim 3, characterized in that: The front frame (1), the core assembly (2) and the rear frame (14) are fixedly connected. Assembly holes are provided at the four corners of both the front frame (1) and the rear frame (14), and connection holes (2-3) are provided at the four corners of the core assembly (2). The front frame (1), the core assembly (2) and the rear frame (14) are fixedly connected by assembly bolts (9) located at the four corners.

5. The magnetically saturated transformer with voltage stabilization performance as described in claim 4, characterized in that: The front frame (1) comprises an upper front angle steel and a lower front angle steel, and a front connection plate is welded and installed between the ends of the two front angle steels. The rear frame (14) comprises an upper rear angle steel and a lower rear angle steel, and a rear connection plate is welded and installed between the ends of the two rear angle steels. During assembly, the front top and front bottom of the core assembly (2) are respectively received inside the two front angle steels of the front frame (1), and the rear top and rear bottom of the core assembly (2) are respectively received inside the two rear angle steels of the rear frame (14).