An improved tab structure

CN224889942UActive Publication Date: 2026-10-23HUANGSHAN XINXIAN AUTOMOTIVE ELECTRONICS CO LTD +1
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Patent Information

Application Number
CN202522395629.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-12
Publication Date
2026-10-23
Estimated Expiration
2035-11-12

AI Technical Summary

Technical Problem

[0004]本实用新型技术方案针对现有技术解决方案过于单一的技术问题,提供了显著不同于现有技术的解决方案,主要提供了一种连接片结构改进,用以解决上述背景技术中提出的我司采用的连接片其拐弯及折弯区域在冲压成型过程中存在变形问题,该变形不仅会导致连接片尺寸偏离原先设计公差,还会影响其与芯片、电缆线之间的准确对接,从而削弱了连接稳定性与电气导通性能,还可能引发信号衰减或传输中断,降低电子元件的整体可靠性的技术问题

Benefits of technology

该连接片,通过将拐弯处后移至不折弯处,可减少形变,保障与芯片、电缆线的对接及电路性能稳定;采用前端片第一定位孔与过渡衔接片上的第二定位孔的双重定位结构设计,相比较传统的单一定位结构,可以提升注塑定位的精度的,可以保护模具并提高生产效率;且对称式铆接翼片与B形双齿片结构,能够均匀包覆电缆、增大接触面积,可提升拉脱力,同时齿片间隙缓冲铆接力,避免芯线损伤,可以保障生产环节的稳定性与电子元件综合可靠性。

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Abstract

The utility model discloses a connecting piece structure improvement, including main piece body, one end of main piece body is equipped with the transition link piece, is equipped with riveting wing piece at the place of main piece body near transition link piece. Main piece body includes the front end piece, the elbow segment, the bending section and rear end piece that are connected in proper order, is equipped with the first positioning hole on the front end piece. The utility model discloses through with the elbow segment rear shift to non-bending area, and add round hole positioning structure, through the positioning structure on main piece body and transition link piece and B shape symmetrical riveting wing piece, can inhibit the deformation problem in the stamping forming process, not only can realize the quick positioning of connecting piece in injection mold cavity, avoid mould damage, still can through the tooth piece gap buffer effect and recess misregistration connecting structure of riveting wing piece, has promoted the pull -out force and stress resistance of cable riveting, thereby has strengthened the connection stability and signal transmission reliability.
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Description

Technical Field

[0001] This utility model mainly relates to the field of electronic component connection technology, specifically an improvement in the structure of a connecting piece. Background Technology

[0002] In the current field of electronic component interconnection technology, connectors serve as a crucial bridge connecting chips and cables. Their structural design and manufacturing process directly affect the overall performance, signal transmission stability, and service life of electronic devices.

[0003] Although some improvements have been made in existing technologies, such as the sensor skeleton connector disclosed in CN211697846U currently used by our company, which includes a main body with a front end and a rear end, and a cable riveting part near the rear end, and the front end of the main body is flipped downwards to form a front positioning flap, this technology has the advantages of simple positioning, convenient operation, and reliable positioning during skeleton injection molding. However, its bends and folds are prone to significant deformation during stamping. This deformation defect not only deviates from the design tolerance but also prevents the connector from achieving precise docking with the chip and cable, thus impairing the stability and conductivity of the connector, potentially causing signal attenuation or interruption, and reducing the reliability of electronic components. Utility Model Content

[0004] This utility model provides a solution that is significantly different from existing technologies, addressing the problem of overly simplistic solutions in existing technologies. It primarily offers an improved connector structure to solve the deformation problem mentioned in the background section, where the connectors used by our company deform during the stamping process in their bends and folds. This deformation not only causes the connector dimensions to deviate from the original design tolerances but also affects the accurate connection between the connector and chips or cables, thereby weakening connection stability and electrical conductivity. Furthermore, it may cause signal attenuation or transmission interruption, reducing the overall reliability of electronic components.

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: An improved connecting piece structure includes a main piece body, one end of which is provided with a transition connecting piece, and a riveting wing is provided on the main piece body near the transition connecting piece.

[0006] The main body includes a front end piece, a bend section, a folding section and a rear end piece connected in sequence, and the front end piece is provided with a first positioning hole.

[0007] More preferably, the outer periphery of the first positioning hole of the front end piece is provided with a protruding structure, and the main piece body is provided with two sets of protrusions.

[0008] More preferably, the rear end piece is folded upward on both sides to form riveted winglets, and the riveted winglets on both sides are arranged symmetrically.

[0009] More preferably, the riveted flap includes a connecting base connected to the rear end flap, the connecting base having two toothed pieces with a gap between them.

[0010] In a further preferred embodiment, the two lateral sides of the rear end piece connected to the riveting wing piece are recessed inward to form a neck, and a notch is formed at the neck. The connecting base of the riveting wing piece extends into the notch, and the folded portion of the connecting base is connected to the side of the notch along the length direction. The two ends of the folded portion of the connecting base are disconnected and misaligned with the opposite side walls of the notch.

[0011] More preferably, the transition connecting piece has a second positioning hole, and one end of the rear end piece is connected to the transition connecting piece.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This connector reduces deformation by moving the bend to the non-bending position, ensuring stable connection with chips and cables and stable circuit performance. Its dual positioning structure, employing a first positioning hole on the front end and a second positioning hole on the transition connector, improves injection molding positioning accuracy compared to traditional single positioning structures, protecting the mold and increasing production efficiency. Furthermore, the symmetrical riveting winglets and B-shaped double-toothed structure evenly cover the cable, increasing the contact area and improving pull-out force. Simultaneously, the tooth gap buffers the riveting force, preventing core wire damage and ensuring production stability and overall reliability of electronic components.

[0013] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 In this utility model Figure 1 Enlarged structural diagram at point A in the diagram; Figure 3 In this utility model Figure 2 A magnified structural diagram at point B in the diagram.

[0015] Numbering on the map: 1. Main body; 101. Front end piece; 102. First positioning hole; 103. Turning section; 104. Bending section; 105. Rear end piece; 106. Neck; 10601. Notch; 2. Riveted wing piece; 201. Connecting base; 202. Toothed piece; 3. Transition connecting piece; 4. Second positioning hole. Detailed Implementation

[0016] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the utility model more thorough and comprehensive.

[0017] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0018] Please refer to the appendix carefully. Figures 1-3 An improved connecting piece structure includes a main piece 1, a transition connecting piece 3 at one end of the main piece 1, and a riveting wing piece 2 on the main piece 1 near the transition connecting piece 3.

[0019] The main body 1 includes a front end piece 101, a bend section 103, a fold section 104 and a rear end piece 105 connected in sequence. The front end piece 101 has a first positioning hole 102.

[0020] In this embodiment, as Figure 1 As shown, the outer periphery of the first positioning hole 102 of the front end piece 101 is provided with a protruding structure, and the main piece 1 is provided with two sets.

[0021] With the above structure, the main body 1 adopts a two-set parallel combined design, which, together with the two first positioning holes 102 on the front end piece 101, makes the connecting piece easier to pick up and position during the injection molding process, which can enhance the fitting accuracy between the connecting piece and the mold positioning component and reduce the risk of the connecting piece falling off.

[0022] In this embodiment, as Figure 1 and Figure 2 As shown, the rear end piece 105 is folded upward on both sides to form riveted wing pieces 2, and the riveted wing pieces 2 on both sides are arranged symmetrically.

[0023] With the above structure, the symmetrically designed riveting wing 2 can evenly cover the cable, which can ensure the balanced force distribution during the riveting process, improve the riveting firmness between the cable and the connecting piece, and the symmetrical arrangement can avoid stress concentration on one side and reduce the risk of the cable core being cut during riveting.

[0024] In this embodiment, as Figure 1 and Figure 2As shown, the riveted wing 2 includes a connecting base 201 connected to the rear end piece 105. The connecting base 201 is provided with two toothed pieces 202, and there is a gap between the two toothed pieces 202.

[0025] Through the above-mentioned B-shaped structure design, the two toothed plates 202 can increase the contact area with the cable, improve the pull-out force after riveting, ensure the cable and the connecting plate are firmly connected, and the gap between the toothed plates 202 can play a buffering role during the riveting process, which can prevent the cable core wire from being directly squeezed due to excessive riveting force and prevent the copper wire from being cut.

[0026] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the two lateral sides of the rear end piece 105 connected to the riveted wing piece 2 are recessed inward to form a neck 106, and a notch 10601 is formed at the neck 106. The connecting base 201 of the riveted wing piece 2 extends into the notch 10601, and the folded part of the connecting base 201 is connected to the side of the notch 10601 along the length direction. The two ends of the folded part of the connecting base 201 are arranged in a discontinuous and staggered manner with the opposite side walls of the notch 10601.

[0027] With the above structure, the connecting base 201 extends into the notch 10601 and connects to the side of the notch 10601 along its length, which can enhance the connection strength between the riveted wing 2 and the rear end piece 105. The staggered arrangement of the two ends of the folded part with the side wall of the notch 10601 can avoid rigid contact between the connecting base 201 and the side wall of the notch 10601, which can reduce stress transmission during the stamping and riveting process and reduce the risk of deformation of the connecting piece.

[0028] In this embodiment, as Figure 1 As shown, a second positioning hole 4 is provided on the transition connecting piece 3, and one end of the rear end piece 105 is connected to the transition connecting piece 3.

[0029] With the above structure, the main body 1, the riveted wing 2 and the transition connecting piece 3 are integrally formed. The second positioning hole 4 can be used to hook the mold positioning post, which can realize the quick and accurate positioning of the connecting piece during injection molding. Moreover, through the cooperation between the positioning hole and the mold, the connecting piece maintains a stable position during the injection molding process.

[0030] The specific operation process of this utility is as follows: First, in the injection molding process, the connecting piece relies on the first positioning hole 102 on the front end piece 101 and the second positioning hole 4 on the transition connecting piece 3 to form a double positioning. The first positioning hole 102 is adapted to the mold positioning component, and the second positioning hole 4 hooks the mold positioning post. The double positioning function realizes the rapid and accurate positioning of the connecting piece in the mold cavity.

[0031] After injection molding is completed, the connecting piece enters the cable riveting process. At this time, the symmetrical riveting wing 2 formed by the upward folding of the two sides of the rear end piece 105 begins to play its role. The symmetrically arranged riveting wing 2 can evenly cover the cable, which can avoid stress concentration on one side. Moreover, the double toothed piece 202 of the B-shaped structure of the riveting wing 2 can increase the contact area with the cable, which can improve the pull-out force after riveting and ensure the cable connection is stable. The gap between the toothed pieces 202 can buffer the force during the riveting process and prevent the riveting force from being too large and cutting the cable core.

[0032] Meanwhile, the necking 106 and notch 10601 at the connection between the rear end piece 105 and the riveting wing piece 2 allow the connecting base 201 to be embedded in the notch 10601 and connected to the side, which can enhance the connection strength between the riveting wing piece 2 and the rear end piece 105. The folded part of the connecting base 201 and the discontinuous staggered arrangement of the side wall of the notch 10601 can avoid stress transmission caused by rigid contact and reduce structural deformation during stamping and riveting, thereby achieving a stable connection between the connecting piece and the sensor cable and the chip, and meeting the reliability requirements for long-term use of the sensor.

[0033] The present invention has been described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.

Claims

1. An improved connecting piece structure, comprising a main piece body (1), characterized in that: One end of the main body (1) is provided with a transition connecting piece (3), and a riveted wing piece (2) is provided on the main body (1) near the transition connecting piece (3). The main body (1) includes a front end piece (101), a turning section (103), a bending section (104) and a rear end piece (105) connected in sequence. The front end piece (101) has a first positioning hole (102).

2. The improved connecting piece structure according to claim 1, characterized in that: The outer periphery of the first positioning hole (102) of the front end piece (101) is provided with a protruding structure, and the main piece body (1) is provided with two sets.

3. The improved connecting piece structure according to claim 2, characterized in that: The rear end piece (105) is folded upward on both sides to form riveted wing pieces (2), and the riveted wing pieces (2) on both sides are arranged symmetrically.

4. An improved connecting piece structure according to claim 1, characterized in that: The riveted winglet (2) includes a connecting base (201) connected to the rear end piece (105), the connecting base (201) is provided with two toothed pieces (202), and there is a gap between the two toothed pieces (202).

5. An improved connecting piece structure according to claim 1, characterized in that: The rear end piece (105) and the riveted wing piece (2) are connected to each other on the lateral sides, which are narrowed inward to form a neck (106), and a notch (10601) is formed at the neck (106). The connecting base (201) of the riveted wing piece (2) extends into the notch (10601), and the folded part of the connecting base (201) is connected to the side of the notch (10601) along the length direction. The two ends of the folded part of the connecting base (201) are arranged in a discontinuous and staggered manner with the opposite side walls of the notch (10601).

6. An improved connecting piece structure according to claim 1, characterized in that: The transition connecting piece (3) has a second positioning hole (4), and one end of the rear end piece (105) is connected to the transition connecting piece (3).

Citation Information

Patent Citations

  • And positioning is reliable

    CN211697846U