A butt joint type servo encoder

CN224890500UActive Publication Date: 2026-10-23CHANGZHOU MAGSTAR INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202522491619.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-10-23
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

[0002]目前市场上的盖体电机无法对端盖和电机、端盖上的轴孔以及电机轴等部件进行定位,组装精度较差,在使用过程中容易造成部件的磨损,影响盖体电机的使用寿命,从而降低电机的使用寿命以及使用安全性,增加了使用成本

Benefits of technology

[0015]1、第一盖体、铝轮以及第二盖体为分离式轮体结构,对于有尺寸限制的外转子电机,可以满足电机运行需求,三者之间通过下字沉头螺钉可拆卸式连接,在电机运行过程中可固定防脱,稳定性好,使用安全;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a butt joint type servo encoding motor, include: main shaft, the iron core, rotor shell, center wheel, support and encoder base are sequentially covered and are set to the main shaft, be provided with the encoder on the encoder base, the outside of aluminium wheel is provided with aluminium cover, the inside signal magnetic ring of cooperation work of encoder is provided with in aluminium cover, the magnetic steel is provided with between the iron core and rotor shell, the support is connected with nylon wheel through the support column, the outside of nylon wheel is provided with the internal gear ring, the internal gear ring is engaged with nylon wheel, and nylon wheel is engaged with center wheel to realize motor deceleration rotation, and the front end inner chamber of main shaft is provided with sealing washer, first sealing washer is provided between aluminium wheel and second cover, second sealing washer is provided between aluminium cover and aluminium wheel. The utility model discloses the use of motor structure multiple sealing washer, so that the waterproof performance of motor is good, through the detachable connection of down character countersunk head screw, can fixedly prevent the detachment in the motor operation process, and the stability is good, and the noise is small, and the use is safe.
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Description

Technical Field

[0001] This utility model relates to the technical field of motors, and in particular to a docking servo encoder motor. Background Technology

[0002] Currently, the cover motors on the market cannot accurately position components such as the end cover, motor, shaft hole on the end cover, and motor shaft. This results in poor assembly precision, which can easily cause wear and tear on components during use, affecting the service life of the cover motor, thereby reducing the motor's lifespan and safety, and increasing operating costs. Utility Model Content

[0003] The main technical problem solved by this utility model is to provide a docking servo encoder motor. The first cover, aluminum wheel and the second cover are separate wheel structures. For external rotor motors with size limitations, it can meet the motor operation requirements. The three are detachably connected by countersunk screws, which can fix and prevent detachment during motor operation, with good stability and safe use. The use of multiple sealing rings makes the motor waterproof.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A docking servo encoder motor is provided, comprising: a main shaft, a first cover, an aluminum wheel, and a second cover mounted on the main shaft. The first cover, the aluminum wheel, and the second cover are docked together to form the main housing of the motor. An iron core, a rotor housing, a center wheel, a bracket, and an encoder base are sequentially mounted on the main shaft. An encoder is mounted on the encoder base. An aluminum cover is provided on the outside of the aluminum wheel, and a signal magnetic ring that works in conjunction with the encoder is provided inside the aluminum cover. A magnet is provided between the iron core and the rotor housing. A nylon wheel is connected to the bracket via a support column. An internal gear ring is provided on the outside of the nylon wheel, meshing with the nylon wheel. The nylon wheel meshes with the center wheel to achieve motor deceleration. A sealing gasket is provided in the inner cavity of the front end of the main shaft. A first sealing ring is provided between the aluminum wheel and the second cover, and a second sealing ring is provided between the aluminum cover and the aluminum wheel.

[0005] In a preferred embodiment of the present invention, a third bearing is provided between the rotor housing and the main shaft.

[0006] In a preferred embodiment of the present invention, a shaft cap is further included, and a fourth bearing is provided on the skirts on both sides of the shaft cap. The shaft cap and the second cover are connected by a snap ring.

[0007] In a preferred embodiment of this utility model, the first cover, the aluminum wheel, and the second cover are all provided with threaded holes in corresponding positions on their circumference and end face. The first cover and the aluminum wheel are detachably connected by screws, and the aluminum wheel and the second cover are detachably connected by screws.

[0008] In a preferred embodiment of the present invention, a rubber pad is provided between the second cover and the outer side of the fourth bearing.

[0009] In a preferred embodiment of this invention, the encoder and the central sensing area of ​​the signal magnetic ring are on the same horizontal axis.

[0010] In a preferred embodiment of the present invention, the first cover is mounted on the main shaft via a first bearing, and the aluminum wheel is mounted on the main shaft via a second bearing.

[0011] In a preferred embodiment of the present invention, an oil seal is provided between the first cover and the main shaft.

[0012] In a preferred embodiment of the present invention, a flange is provided on the main shaft on the outer side of the first cover, and the flange is connected to the main shaft by a shaft retaining ring.

[0013] In a preferred embodiment of this utility model, a C-shaped key is provided between the bracket and the main shaft.

[0014] The beneficial effects of this utility model are:

[0015] 1. The first cover, aluminum wheel and second cover are separate wheel structure, which can meet the motor operation requirements for external rotor motors with size limitations. The three are detachably connected by countersunk screws, which can fix and prevent detachment during motor operation, with good stability and safe use.

[0016] 2. The iron core, through a specific winding method, ensures the motor's lifespan. During use, the iron core ensures that the motor's temperature rise will not be too high, allowing the motor to reach its rated speed and guaranteeing its service life.

[0017] 3. The use of multiple sealing rings makes the motor waterproof. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this utility model, wherein:

[0019] Figure 1 This is a cross-sectional structural diagram of a docking servo encoder motor according to the present invention. Detailed Implementation

[0020] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] Please see Figure 1 This utility model embodiment: A docking servo encoder motor includes: a main shaft 1, a first cover 2, an aluminum wheel 3, and a second cover 4 disposed on the main shaft. The first cover, aluminum wheel, and second cover are docked together to form the main housing of the motor. The first cover, aluminum wheel, and second cover are provided with corresponding threaded holes on their circumference and end faces. The first cover and aluminum wheel are detachably connected by screws passing through the corresponding threaded holes. The aluminum wheel and second cover are also detachably connected by screws passing through the corresponding threaded holes. A countersunk head screw is selected, and the screw head can be flush with the circumference of the first cover, aluminum wheel, and second cover, which is both aesthetically pleasing and effectively prevents the motor from detaching, ensuring impact protection.

[0022] Specifically, the main shaft is sequentially fitted with an iron core 5, a rotor housing 6, a central wheel 7, a bracket 8, and an encoder base 9. An encoder 10 is mounted on the encoder base. An aluminum cover 11 is installed outside the aluminum wheel, and a signal magnetic ring 12 that works in conjunction with the encoder is installed inside the aluminum cover. A magnet 13 is installed between the iron core and the rotor housing, and a third bearing 14 is installed between the rotor housing and the main shaft. A nylon wheel 16 is connected to the bracket via a support column. An internal gear ring 15 is installed outside the nylon wheel, meshing with the nylon wheel. The nylon wheel meshes with the central wheel to achieve motor deceleration. The central sensing areas of the encoder and the signal magnetic ring are on the same horizontal axis. The encoder typically works with a Hall plate, a PCB board, and other necessary electronic components. The Hall plate senses changes in the magnetic field and converts them into electrical signals. These signals are processed and amplified by the circuitry on the PCB board, ultimately outputting a signal representing the rotational position. This allows for the detection of rotational speed information, enabling timely shutdown and safety protection.

[0023] Specifically, the main shaft uses a predetermined material and undergoes a special heat treatment process to stabilize its strength, ensuring that it will not break or wear under high-intensity operation of the motor, thus affecting the motor's performance. A sealing gasket 17 is provided in the inner cavity of the front end of the main shaft, a first sealing ring 18 is provided between the aluminum wheel and the second cover, a second sealing ring 19 is provided between the aluminum cover and the aluminum wheel, a rubber gasket 20 is provided between the second cover and the outer side of the fourth bearing, and an oil seal 21 is provided between the first cover and the main shaft. The use of multiple sealing rings ensures good waterproof performance of the motor.

[0024] Specifically, it also includes a shaft cap 22, on which a fourth bearing 23 is provided on the skirts 221 on both sides. The shaft cap and the second cover are connected by a snap ring 29. The fourth bearing adopts a double bearing structure to solve the problem of rear sway of the motor.

[0025] Specifically, the first cover is mounted on the main shaft via the first bearing 24, the aluminum wheel is mounted on the main shaft via the second bearing 25, and the iron core is wound in a specific manner to ensure that the motor temperature rise will not be too high, so that the motor can reach the rated speed and ensure the motor life.

[0026] Specifically, a flange 26 is provided on the outside of the first cover on the main shaft. The flange is connected to the main shaft through a shaft snap ring 27, which can effectively limit the axial movement of the motor and limit the axial movement of the flange without affecting the strength. A C-key 28 is provided between the bracket and the main shaft to facilitate the fixed installation of the main shaft and the bracket.

[0027] The beneficial effects of this utility model of a docking servo encoder motor are:

[0028] 1. The first cover, aluminum wheel and second cover are separate wheel structure, which can meet the motor operation requirements for external rotor motors with size limitations. The three are detachably connected by countersunk screws, which can fix and prevent detachment during motor operation, with good stability and safe use.

[0029] 2. The iron core, through a specific winding method, ensures the motor's lifespan. During use, the iron core ensures that the motor's temperature rise will not be too high, allowing the motor to reach its rated speed and guaranteeing its service life.

[0030] 3. The use of multiple sealing rings makes the motor waterproof.

[0031] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A docking servo encoder motor, comprising: The motor comprises a main shaft, a first cover mounted on the main shaft, an aluminum wheel, and a second cover, which are connected in a butt-fitting manner to form the main housing of the motor. The main shaft is characterized by the following features: an iron core, a rotor housing, a center wheel, a bracket, and an encoder base are sequentially mounted on the main shaft; an encoder is mounted on the encoder base; an aluminum cover is provided on the outside of the aluminum wheel, and a signal magnetic ring that works in conjunction with the encoder is provided inside the aluminum cover; a magnet is provided between the iron core and the rotor housing; a nylon wheel is connected to the bracket via a support column; an internal gear ring is provided on the outside of the nylon wheel, meshing with the nylon wheel; the nylon wheel meshes with the center wheel; a sealing gasket is provided in the inner cavity of the front end of the main shaft; a first sealing ring is provided between the aluminum wheel and the second cover; and a second sealing ring is provided between the aluminum cover and the aluminum wheel.

2. The docking-type servo encoder motor according to claim 1, characterized in that, A third bearing is provided between the rotor housing and the main shaft.

3. The docking-type servo encoder motor according to claim 1, characterized in that, It also includes a shaft cap, on which a fourth bearing is provided on the skirts on both sides. The shaft cap is connected to the second cover by a snap ring.

4. A docking servo encoder motor according to claim 3, characterized in that, The first cover, the aluminum wheel, and the second cover are all provided with threaded holes in corresponding positions on their circumference and end face. The first cover and the aluminum wheel are detachably connected by screws, and the aluminum wheel and the second cover are detachably connected by screws.

5. A docking servo encoder motor according to claim 3, characterized in that, A rubber pad is provided between the second cover and the outer side of the fourth bearing.

6. A docking servo encoder motor according to claim 1, characterized in that, The encoder and the central sensing area of ​​the signal magnetic ring are on the same horizontal axis.

7. A docking servo encoder motor according to claim 1, characterized in that, The first cover is mounted on the main shaft via a first bearing, and the aluminum wheel is mounted on the main shaft via a second bearing.

8. A docking servo encoder motor according to claim 1, characterized in that, An oil seal is provided between the first cover and the main shaft.

9. A docking servo encoder motor according to claim 1, characterized in that, A flange is provided on the main shaft on the outside of the first cover, and the flange is connected to the main shaft by a shaft retaining ring.

10. A docking servo encoder motor according to claim 1, characterized in that, A C-key is provided between the bracket and the main shaft.