A straw smashing and returning to field and deep ploughing integrated device for black soil
Patent Information
- Application Number
- CN202522644977.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-13
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-13
AI Technical Summary
[0003]然而,现有作业模式存在诸多问题:首先,分步作业流程繁琐,需要多次进地操作,不仅耗时耗力,还容易造成土壤板结;其次,人工或机械收集秸秆并送入粉碎设备的过程效率低下,增加了劳动强度和作业成本;再次,粉碎后的秸秆若未能及时、均匀地与深层土壤混合,则难以实现理想的还田效果,影响后续作物生长
[0020]1、本实用新型中,通过输送耕地机构内的驱动电机驱动传送带转动配合导向杆的导向将黑土地上的秸秆运输到粉碎箱内,进而无需人工将秸秆收集到粉碎装置内,节省了体力,同时,驱动电机驱动皮带传动组件带动抓钩转动对黑土地和粉碎过后的秸秆进行翻转混合,显著减少了传统分步作业所需的时间与人力成本,提高了农业机械化作业效率。
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Figure CN224891127U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of straw crushing and deep plowing devices, and in particular to an integrated device for straw crushing, returning to the field and deep plowing in black soil. Background Technology
[0002] In agricultural production, straw return to the field is an important soil improvement and nutrient cycling technology. Especially for precious black soil resources, straw return to the field can effectively increase soil organic matter content, improve soil structure, enhance soil fertility, and achieve sustainable agricultural development. Traditional straw return operations usually involve multiple independent steps, such as straw collection, crushing, spreading, and deep plowing into the soil, which require the use of different mechanical equipment to complete each step.
[0003] However, existing operational models have many problems: First, the step-by-step process is cumbersome, requiring multiple field visits, which is not only time-consuming and labor-intensive but also prone to soil compaction. Second, the process of manually or mechanically collecting straw and feeding it into the crushing equipment is inefficient, increasing labor intensity and operating costs. Third, if the crushed straw is not mixed with the deep soil in a timely and even manner, it is difficult to achieve the desired effect of returning it to the field, affecting the growth of subsequent crops. In addition, existing equipment is often single-function and lacks the ability to efficiently integrate straw crushing with deep plowing, making it difficult to meet the urgent need for mechanized and integrated operations in the conservation tillage of black soil. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an integrated device for straw crushing and returning to the field and deep plowing in black soil.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an integrated device for straw crushing and returning to the field and deep plowing in black soil, including a base, with vertical plates fixed to both ends of the base, and a set of vertical plates equipped with a conveying and tilling mechanism for plowing and transporting straw.
[0006] The tillage conveying mechanism includes a drive motor, which is fixedly connected to a vertical plate. The output end of the drive motor is fixedly connected to a drive shaft, and an upper roller shaft is fixedly connected to the end of the drive shaft away from the drive motor. A conveyor belt is rotatably connected to the upper roller shaft. A first pulley is fixedly connected through the drive motor, and a first transmission belt is meshed with the first pulley. A second pulley is meshed with the end of the first transmission belt away from the first pulley. A connecting shaft is fixedly connected through the second pulley, and a lower roller shaft is fixedly connected through the end of the connecting shaft away from the second pulley. The lower roller shaft is rotatably connected to the conveyor belt.
[0007] A third pulley is fixedly connected through the active rotating shaft, and a second transmission belt is engaged with the third pulley. At the same time, a fourth pulley is engaged with the end of the second transmission belt away from the third pulley. A central shaft is fixedly connected through the fourth pulley, and a grab hook for renovating the black soil is fixedly connected to the central shaft.
[0008] As a further description of the above technical solution:
[0009] A guide rod for scooping up straw is fixedly connected to the base, and a limiting plate for limiting the rotation of the connecting shaft is fixedly connected to the guide rod. The limiting plate is rotatably connected to the connecting shaft.
[0010] As a further description of the above technical solution:
[0011] The base has mounting plates fixed to both ends at its bottom for limiting the rotation of the central shaft, and the mounting plates are rotatably connected to the central shaft.
[0012] As a further description of the above technical solution:
[0013] A crushing box is fixedly connected to the base, and a support plate is fixedly connected to the crushing box. A crushing and moving mechanism for driving the device to move and crushing straw is installed on the support plate. The crushing and moving mechanism includes a servo motor, which is fixedly connected to the support plate. A drive shaft is fixedly connected to the output end of the servo motor and is rotatably connected to the crushing box. A right crushing roller for crushing straw is fixedly connected to the drive shaft. A drive gear is fixedly connected to the end of the drive shaft away from the servo motor, and a driven gear is meshed with the drive gear. A follower shaft is fixedly connected to the driven gear and is rotatably connected to the crushing box. A left crushing roller for crushing straw is fixedly connected to the follower shaft.
[0014] An upper sprocket is fixedly connected through the drive shaft, and a chain is meshed on the upper sprocket. At the same time, a lower sprocket is meshed on the end of the chain away from the upper sprocket. A driven shaft is fixedly connected through the lower sprocket, and rollers for driving the device to move are fixedly connected to both ends of the driven shaft.
[0015] As a further description of the above technical solution:
[0016] The bottom of the base is fixedly connected to a limiting block for limiting and guiding the rotation of the driven shaft, and the limiting block is rotatably connected to the driven shaft.
[0017] As a further description of the above technical solution:
[0018] The crushing box is equipped with a door, and a push rod for personnel to grip is fixed to the crushing box.
[0019] This utility model has the following beneficial effects:
[0020] 1. In this utility model, the drive motor in the tillage mechanism drives the conveyor belt to rotate and, with the guidance of the guide rod, transports the straw on the black soil to the crushing box, thus eliminating the need for manual collection of straw into the crushing device, saving physical labor. At the same time, the drive motor drives the belt transmission assembly to rotate the grab hook to flip and mix the black soil and the crushed straw, significantly reducing the time and labor costs required for traditional step-by-step operations and improving the efficiency of agricultural mechanization operations.
[0021] 2. In this utility model, by adopting a multi-stage gear and belt / chain transmission system, such as a servo motor driving the left and right crushing rollers to rotate in opposite directions through the meshing of the drive gear and the driven gear, crushing is achieved. At the same time, the driven shaft and rollers are driven by the sprocket and chain transmission to achieve autonomous movement, thereby improving the efficiency of crushing and returning straw to the field in black soil. Attached Figure Description
[0022] Figure 1 This is a perspective view of an integrated device for straw crushing, returning to the field, and deep plowing in black soil, as proposed in this utility model.
[0023] Figure 2 This is a rear view of an integrated device for straw crushing, returning to the field, and deep plowing in black soil, as proposed in this utility model.
[0024] Figure 3 This is a bottom view of an integrated device for straw crushing, returning to the field, and deep plowing in black soil, as proposed in this utility model.
[0025] Figure 4 for Figure 1 Enlarged view of point A in the middle;
[0026] Figure 5 for Figure 1 Enlarged view of point B in the middle;
[0027] Figure 6 for Figure 3 A magnified view of point C in the middle.
[0028] Legend:
[0029] 1. Base; 2. Vertical plate; 3. Tillage conveyor mechanism; 31. Drive motor; 32. Drive shaft; 33. Upper roller shaft; 34. Conveyor belt; 35. First pulley; 36. First transmission belt; 37. Second pulley; 38. Connecting shaft; 39. Lower roller shaft; 310. Third pulley; 311. Second transmission belt; 312. Fourth pulley; 313. Central shaft; 314. Grab hook; 315. Limiting plate; 16. Mounting plate; 4. Crushing box; 5. Support plate; 6. Crushing moving mechanism; 61. Servo motor; 62. Drive shaft; 63. Right crushing roller; 64. Drive gear; 65. Driven gear; 66. Follower shaft; 67. Left crushing roller; 68. Upper sprocket; 69. Chain; 610. Lower sprocket; 611. Driven shaft; 612. Roller; 613. Limit block; 7. Guide rod; 8. Box door; 9. Push rod. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Example: Please refer to Figure 1-6 An embodiment of this utility model is provided: an integrated device for straw crushing and returning to the field and deep plowing in black soil, including a base 1, vertical plates 2 fixedly connected to both ends of the base 1, and a conveying and tilling mechanism 3 for plowing and transporting straw installed on a set of vertical plates 2.
[0032] The tillage conveying mechanism 3 includes a drive motor 31, which is fixedly connected to the vertical plate 2. The output end of the drive motor 31 is fixedly connected to a drive shaft 32, and an upper roller shaft 33 is fixedly connected to the end of the drive shaft 32 away from the drive motor 31. A conveyor belt 34 is rotatably connected to the upper roller shaft 33. A first pulley 35 is fixedly connected through the drive motor 31, and a first transmission belt 36 is meshed with the first pulley 35. A second pulley 37 is meshed with the end of the first transmission belt 36 away from the first pulley 35. A connecting shaft 38 is fixedly connected through the second pulley 37, and a lower roller shaft 39 is fixedly connected through the end of the connecting shaft 38 away from the second pulley 37. The lower roller shaft 39 is rotatably connected to the conveyor belt 34.
[0033] A third pulley 310 is fixedly connected through the active shaft 32, and a second transmission belt 311 is engaged with the third pulley 310. At the same time, a fourth pulley 312 is engaged with the end of the second transmission belt 311 away from the third pulley 310. A central shaft 313 is fixedly connected through the fourth pulley 312, and a grab hook 314 for renovating the black soil is fixedly connected to the central shaft 313.
[0034] Further: The conveyor belt 34 is inclined on the base 1 and located above one side of the crushing box 4, while the end of the upper roller shaft 33 away from the drive shaft 32 is rotatably connected to a set of vertical plates 2.
[0035] Working principle: First, the drive motor 31 is started. The output of the drive motor 31 drives the active shaft 32 to rotate. The rotation of the active shaft 32 drives the upper roller shaft 33 to rotate. The rotation of the upper roller shaft 33 drives the conveyor belt 34 to rotate. Simultaneously, the rotation of the active shaft 32 drives the first pulley 35 to rotate. The rotation of the first pulley 35 drives the first transmission belt 36 to rotate. The rotation of the first transmission belt 36 drives the second pulley 37 to rotate. The rotation of the second pulley 37 drives the connecting shaft 38 to rotate. The rotation of the connecting shaft 38 drives the lower roller shaft 39 to rotate. The rotation of the lower roller shaft 39 drives the conveyor belt 34 to rotate. Then, the servo motor 61 is started. The output of the servo motor 61 drives the drive shaft 62 to rotate. The rotation of the drive shaft 62 drives the upper sprocket 68 to rotate. The rotation of the upper sprocket 68 drives the chain 69 to rotate. The rotation of the chain 69 drives the lower sprocket 610 to rotate. The rotation of the lower sprocket 610 drives the driven shaft 611 to rotate. The rotation of the driven shaft 611 drives the roller 612 to rotate, thus moving the device and guiding it. The lever 7 can shovel up the straw on the black soil and, together with the rotation of the conveyor belt 34, transport the straw into the crushing box 4. At the same time, the drive shaft 62 rotates, which drives the right crushing roller 63 to rotate. The drive shaft 62 rotates, which in turn drives the drive gear 64 to rotate. The drive gear 64 rotates, which in turn drives the driven gear 65 to rotate. The driven gear 65 rotates, which in turn drives the follower shaft 66 to rotate. The follower shaft 66 rotates, which in turn drives the left crushing roller 67 to rotate. Together with the rotation of the right crushing roller 63, the straw is crushed. Next, the drive shaft 32 rotates, which drives the third pulley 310 to rotate. The third pulley 310 rotates, which in turn drives the second transmission belt 311 to rotate. The second transmission belt 311 rotates, which in turn drives the fourth pulley 312 to rotate. The fourth pulley 312 rotates, which in turn drives the central shaft 313 to rotate. The central shaft 313 rotates, which in turn drives the grab hook 314 to rotate, turning over the black soil. Then, the workers can spread the crushed straw on the land, so that the grab hook 314 mixes the black soil and straw fragments and turns over the soil, thus completing the return to the field operation.
[0036] In a preferred embodiment, a guide rod 7 for scooping up straw is fixedly connected to the base 1, and a limiting plate 315 for limiting the rotation of the connecting shaft 38 is fixedly connected to the guide rod 7. At the same time, the limiting plate 315 is rotatably connected to the connecting shaft 38.
[0037] like Figure 1 As shown: There are two sets of limiting plates 315, and the two sets of limiting plates 315 are set at both ends of the guide rod 7.
[0038] In a preferred embodiment, the bottom ends of the base 1 are fixedly connected to mounting plates 316 for limiting the rotation of the central shaft 313, and the mounting plates 316 are rotatably connected to the central shaft 313.
[0039] In a preferred embodiment, a crushing box 4 is fixedly connected to the base 1, and a support plate 5 is fixedly connected to the crushing box 4. At the same time, a crushing and moving mechanism 6 for driving the device to move and crushing straw is installed on the support plate 5. The crushing and moving mechanism 6 includes a servo motor 61, and the servo motor 61 is fixedly connected to the support plate 5. A drive shaft 62 is fixedly connected to the output end of the servo motor 61, and the drive shaft 62 is rotatably connected to the crushing box 4. A right crushing roller 63 for crushing straw is fixedly connected to the drive shaft 62. A drive gear 64 is fixedly connected to the end of the drive shaft 62 away from the servo motor 61, and a driven gear 65 is meshed with the drive gear 64. A follower shaft 66 is fixedly connected to the driven gear 65, and the follower shaft 66 is rotatably connected to the crushing box 4. A left crushing roller 67 for crushing straw is fixedly connected to the follower shaft 66.
[0040] An upper sprocket 68 is fixedly connected through the drive shaft 62, and a chain 69 is meshed on the upper sprocket 68. At the same time, a lower sprocket 610 is meshed on the end of the chain 69 away from the upper sprocket 68. A driven shaft 611 is fixedly connected through the lower sprocket 610, and rollers 612 for driving the device to move are fixedly connected to both ends of the driven shaft 611.
[0041] like Figure 1 As shown: the right crushing roller 63 and the left crushing roller 67 are provided with several sets of crushing blades. At the same time, the crushing blades on the right crushing roller 63 and the left crushing roller 67 are staggered, and the roller 612 is provided with anti-slip texture.
[0042] In a preferred embodiment, a limiting block 613 for limiting and guiding the rotation of the driven shaft 611 is fixedly connected to the bottom of the base 1, and the limiting block 613 is rotatably connected to the driven shaft 611.
[0043] like Figure 3 As shown: There are four sets of limit blocks 613, and each pair of limit blocks 613 are installed at the front and rear ends of the base 1 respectively.
[0044] In a preferred embodiment, the crushing box 4 is provided with a door 8, and a push rod 9 for personnel to grip is fixedly connected to the crushing box 4.
[0045] like Figure 2 As shown: A lever is installed on the door 8 for personnel to open themselves.
[0046] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An integrated device for straw crushing and returning to the field and deep plowing in black soil, comprising a base (1), wherein vertical plates (2) are fixedly connected to both ends of the base (1), characterized in that: A set of vertical plates (2) is equipped with a land conveying mechanism (3) for turning over soil and transporting straw. The tillage conveying mechanism (3) includes a drive motor (31), which is fixedly connected to the vertical plate (2). The output end of the drive motor (31) is fixedly connected to an active rotating shaft (32), and an upper roller shaft (33) is fixedly connected to the end of the active rotating shaft (32) away from the drive motor (31). A conveyor belt (34) is rotatably connected to the upper roller shaft (33). A first pulley (35) is fixedly connected through the drive motor (31), and a first transmission belt (36) is meshed on the first pulley (35). A second pulley (37) is meshed on the end of the first transmission belt (36) away from the first pulley (35). A connecting shaft (38) is fixedly connected through the second pulley (37), and a lower roller shaft (39) is fixedly connected through the end of the connecting shaft (38) away from the second pulley (37). The lower roller shaft (39) is rotatably connected to the conveyor belt (34). A third pulley (310) is fixedly connected through the active rotating shaft (32), and a second transmission belt (311) is meshed on the third pulley (310). At the same time, a fourth pulley (312) is meshed on the end of the second transmission belt (311) away from the third pulley (310). A central shaft (313) is fixedly connected through the fourth pulley (312), and a hook (314) for turning over the black soil is fixedly connected on the central shaft (313).
2. The integrated straw crushing, returning to the field, and deep plowing device for black soil as described in claim 1, characterized in that: The base (1) is fixedly connected to a guide rod (7) for shoveling straw, and a limiting plate (315) for limiting the rotation of the connecting shaft (38) is fixedly connected to the guide rod (7). At the same time, the limiting plate (315) is rotatably connected to the connecting shaft (38).
3. The integrated straw crushing and returning to the field and deep plowing device for black soil as described in claim 2, characterized in that: The base (1) has mounting plates (316) fixed at both ends of its bottom for limiting the rotation of the central shaft (313), and the mounting plates (316) are rotatably connected to the central shaft (313).
4. The integrated straw crushing, returning, and deep plowing device for black soil as described in claim 3, characterized in that: A crushing box (4) is fixedly connected to the base (1), and a support plate (5) is fixedly connected to the crushing box (4). At the same time, a crushing and moving mechanism (6) for driving the device to move and crushing straw is installed on the support plate (5). The crushing and moving mechanism (6) includes a servo motor (61), and the servo motor (61) is fixedly connected to the support plate (5). The output end of the servo motor (61) is fixedly connected to a drive shaft (62), and the drive shaft (62) is rotatably connected to the crushing box (4). A right crushing roller (63) for crushing straw is fixedly connected through the shaft (62), and a drive gear (64) is fixedly connected to the end of the drive shaft (62) away from the servo motor (61), and a driven gear (65) is meshed on the drive gear (64). At the same time, a follower shaft (66) is fixedly connected through the driven gear (65), and the follower shaft (66) is rotatably connected to the crushing box (4), and a left crushing roller (67) for crushing straw is fixedly connected through the follower shaft (66). An upper sprocket (68) is fixedly connected through the drive shaft (62), and a chain (69) is meshed on the upper sprocket (68). At the same time, a lower sprocket (610) is meshed on one end of the chain (69) away from the upper sprocket (68). A driven shaft (611) is fixedly connected through the lower sprocket (610), and rollers (612) for driving the device to move are fixedly connected at both ends of the driven shaft (611).
5. The integrated straw crushing and returning to the field and deep plowing device for black soil as described in claim 4, characterized in that: The bottom of the base (1) is fixedly connected to a limiting block (613) for limiting and guiding the rotation of the driven shaft (611), and the limiting block (613) is rotatably connected to the driven shaft (611).
6. The integrated straw crushing and returning to the field and deep plowing device for black soil as described in claim 5, characterized in that: The crushing box (4) is provided with a door (8), and a push rod (9) for personnel to grip is fixedly connected to the crushing box (4).