A standing type corn straw crushing rubbing machine
Patent Information
- Application Number
- CN202522623439.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-10
AI Technical Summary
[0005]本实用新型的目的是提供一种站立式玉米秸秆粉碎揉搓还田机,通过双重过滤除尘组件的使用,实现粉尘高效收集的效果,以解决现有技术中秸秆粉碎粉尘污染严重的问题
[0013]1、通过过滤组件的吸尘泵、吸尘管及过滤箱的协同作用,可实时吸附秸秆粉碎过程中进料斗上方产生的粉尘,粉尘经连管和管道进入过滤箱后,依次通过第一过滤网和第二过滤网的双重过滤,粉尘颗粒分别落入对应的第一集尘盒和第二集尘盒中,过滤后的洁净空气从通风口排出,有效减少粉尘污染,保护操作人员身体健康,集尘盒采用抽拉式设计,配合箱门的开合,便于定期清理粉尘,维护简单。
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Figure CN224891227U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of agricultural machinery, specifically to a standing corn stalk crushing, kneading and returning machine. Background Technology
[0002] With the deepening of the concept of sustainable agricultural development, returning corn stalks to the field has become an important agricultural measure to improve soil fertility, reduce environmental pollution, and conserve resources. Standing corn stalk crushing and returning machines, because they do not require the stalks to be cut down beforehand, can directly crush and return standing corn stalks to the field, significantly improving operational efficiency and are widely used in corn-growing areas.
[0003] In existing technologies, a large amount of dust generated during the straw crushing process will permeate the working environment, which not only pollutes the environment but also endangers the respiratory health of operators.
[0004] Therefore, it is necessary to invent a standing corn stalk crushing, kneading and returning machine to the field to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a standing corn stalk crushing, kneading and returning machine, which achieves efficient dust collection through the use of a dual-filter dust removal component, thereby solving the problem of serious dust pollution from stalk crushing in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a standing corn stalk crushing, rubbing and returning machine, comprising a shell, with supports fixedly connected to the bottom of both sides of the shell, rotating rods rotatably connected to the bottom of each of the two supports, synchronous pulleys fixedly installed on the surface of each rotating rod, a synchronous belt drivingly connecting the surfaces of the two synchronous pulleys, multiple cutting blades fixedly installed on the surface of the synchronous belt, a crushing mechanism provided inside the shell, a feed hopper penetrating through the top of the shell, and a filter assembly fixedly installed on the top of the shell.
[0007] Preferably, the crushing mechanism includes a motor housing, one side of which is fixedly connected to one side of the housing. A crushing motor is fixedly installed on one side of the inner wall of the motor housing. A first transmission rod is fixedly connected to the output shaft of the crushing motor. A second transmission rod is rotatably connected to the rear end of one side of the inner wall of the motor housing. Transmission gears are fixedly installed on the surfaces of both the first and second transmission rods, and the two transmission gears mesh with each other.
[0008] Preferably, one end of both the first transmission rod and the second transmission rod passes through the motor housing and extends into the interior of the housing. The bottom of the first transmission rod and the end of the second transmission rod located inside the housing are rotatably connected to the inner wall of the housing. Crushing rollers are fixedly connected to the surfaces of both the first transmission rod and the second transmission rod.
[0009] Preferably, the filter assembly includes a filter box, the bottom of which is fixedly connected to the top of the housing, a dust pump is fixedly installed on the top of the filter box, the air inlet of the dust pump is connected to a connecting pipe, one end of the connecting pipe is connected to a dust suction pipe, the dust suction pipe is located above the feed hopper, and the air outlet of the dust pump is connected to the filter box through a pipe.
[0010] Preferably, a first filter screen and a second filter screen are respectively provided between the top and bottom of the inner wall of the filter box via a U-shaped seat. A first dust collection box is provided inside the filter box and on one side of the first filter screen. A second dust collection box is provided inside the filter box and on the left side of the second filter screen. A door is hinged to the front of the filter box.
[0011] Preferably, a protective box is fixedly installed on one of the supports, and a drive motor is fixedly installed inside the protective box. The output shaft of the drive motor is fixedly connected to the rotating rod.
[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0013] 1. Through the coordinated action of the dust pump, dust suction pipe and filter box of the filter assembly, the dust generated above the feed hopper during the straw crushing process can be adsorbed in real time. After the dust enters the filter box through the connecting pipe and pipeline, it passes through the first filter screen and the second filter screen in sequence for double filtration. The dust particles fall into the corresponding first dust collection box and second dust collection box respectively. The filtered clean air is discharged from the vent, which effectively reduces dust pollution and protects the health of operators. The dust collection box adopts a pull-out design, which, together with the opening and closing of the box door, makes it easy to clean the dust regularly and is simple to maintain. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2This is a schematic diagram of the internal structure of the filter box of this utility model;
[0017] Figure 3 This is a schematic diagram of the external structure of the filter box of this utility model;
[0018] Figure 4 This is a schematic diagram of the crushing mechanism of this utility model.
[0019] Explanation of reference numerals in the attached figures:
[0020] 1. Housing; 2. Support; 3. Rotating rod; 4. Synchronous pulley; 5. Synchronous belt; 6. Cutting blade; 7. Crushing mechanism; 71. Motor housing; 72. Crushing motor; 73. First transmission rod; 74. Second transmission rod; 75. Transmission gear; 76. Crushing roller; 8. Feed hopper; 9. Filter assembly; 91. Filter box; 92. Dust pump; 93. Connecting pipe; 94. Dust suction pipe; 95. Pipe; 96. U-shaped seat; 97. First filter screen; 98. Second filter screen; 99. First dust collection box; 910. Second dust collection box; 911. Box door; 10. Protective box; 11. Transmission motor. Detailed Implementation
[0021] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0022] This utility model provides, for example Figure 1-4 The standing corn stalk crushing, rubbing and returning machine shown includes a shell 1, with supports 2 fixedly connected to the bottom of both sides of the shell 1, and rotating rods 3 rotatably connected to the bottom of each support 2. Synchronous wheels 4 are fixedly installed on the surface of each rotating rod 3, and a synchronous belt 5 is connected between the surfaces of the two synchronous wheels 4. Multiple cutting blades 6 are fixedly installed on the surface of the synchronous belt 5. A crushing mechanism 7 is provided inside the shell 1, and a feed hopper 8 passes through the top of the shell 1. A filter assembly 9 is fixedly installed on the top of the shell 1.
[0023] A connecting seat (not shown in the figure) is fixedly installed on the rear side of the housing 1 for connecting with an external drive mechanism; a discharge port is opened at the bottom of the housing 1, and the crushed material falls from the discharge port at the bottom of the housing 1 into the field to complete the return to the field.
[0024] The crushing mechanism 7 includes a motor housing 71, one side of which is fixedly connected to one side of the housing 1. A crushing motor 72 is fixedly installed on one side of the inner wall of the motor housing 71. The output shaft of the crushing motor 72 is fixedly connected to a first transmission rod 73. A second transmission rod 74 is rotatably connected to the rear end of one side of the inner wall of the motor housing 71. Transmission gears 75 are fixedly installed on the surfaces of both the first transmission rod 73 and the second transmission rod 74, and the two transmission gears 75 mesh with each other.
[0025] One end of the first transmission rod 73 and the second transmission rod 74 both penetrate the motor housing 71 and the housing 1 and extend into the interior of the housing 1. The bottom of the first transmission rod 73 and the end of the second transmission rod 74 located inside the housing 1 are rotatably connected to the inner wall of the housing 1. Crushing rollers 76 are fixedly connected to the surfaces of the first transmission rod 73 and the second transmission rod 74.
[0026] The filter assembly 9 includes a filter box 91, the bottom of which is fixedly connected to the top of the housing 1. A dust pump 92 is fixedly installed on the top of the filter box 91. The air inlet of the dust pump 92 is connected to a connecting pipe 93. One end of the connecting pipe 93 is connected to a dust suction pipe 94. The dust suction pipe 94 is located above the feed hopper 8. The air outlet of the dust pump 92 is connected to the filter box 91 through a pipe 95.
[0027] A first filter screen 97 and a second filter screen 98 are respectively provided between the top and bottom of the inner wall of the filter box 91 via a U-shaped seat 96. A first dust collection box 99 is provided inside the filter box 91 and on one side of the first filter screen 97. A second dust collection box 910 is provided inside the filter box 91 and on the left side of the second filter screen 98. A door 911 is hinged to the front of the filter box 91.
[0028] The diameter of the filter pores in the second filter screen 98 is smaller than that in the first filter screen 97;
[0029] A ventilation opening is provided on one side of the filter box 91;
[0030] A protective box 10 is fixedly installed on one of the supports 2. A drive motor 11 is fixedly installed inside the protective box 10. The output shaft of the drive motor 11 is fixedly connected to the rotating rod 3.
[0031] The working principle of this practical application is as follows:
[0032] Connect the equipment to an external drive device (such as a tractor), move it to the field to be worked, and start the drive motor 11, the crushing motor 72 and the dust pump 92. The drive motor 11 drives the rotating rod 3 to rotate, and the synchronous wheel 4 on the surface of the rotating rod rotates synchronously. Through the synchronous belt 5, the synchronous wheel 4 on the other side and multiple cutting blades 6 work together. During the slow movement of the equipment, the cutting blades 6 continuously cut the corn stalks standing in the field. The cut stalks are fed into the shell 1 through the feed hopper 8.
[0033] After the crushing motor 72 is started, its output shaft drives the first transmission rod 73 to rotate. The transmission gear 75 on the surface of the first transmission rod 73 meshes with the transmission gear 75 on the surface of the second transmission rod 74, thereby driving the second transmission rod 74 to rotate, causing the two crushing rollers 76 to rotate at high speed. After the straw enters the shell 1, it is squeezed, sheared and kneaded by the two crushing rollers 76 and refined into uniform fragments. The fragments eventually fall from the bottom of the shell 1 to the field to complete the return to the field.
[0034] After the dust pump 92 is started, it generates negative pressure, which is used to absorb the dust generated during the straw crushing process above the feed hopper 8 through the dust suction pipe 94. The dust enters the filter box 91 through the connecting pipe 93 and the pipe 95. The dust first passes through the first filter screen 97, where large dust particles are intercepted and fall into the first dust collection box 99. The remaining fine dust continues to be filtered through the second filter screen 98, and the fine dust particles fall into the second dust collection box 910. The clean air after double filtration is discharged from the vent on one side of the filter box 91.
[0035] After the operation is completed, turn off all motors and dust pump 92, open the front door 911 of filter box 91, and pull out the first dust collection box 99 and the second dust collection box 910 to clean the dust.
[0036] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A standing corn stalk crushing, kneading and returning machine, comprising a housing (1), characterized in that: The bottom of both sides of the housing (1) is fixedly connected to a support (2), and the bottom of the two supports (2) is rotatably connected to a rotating rod (3). The surface of the rotating rod (3) is fixedly mounted with a synchronous wheel (4). The surfaces of the two synchronous wheels (4) are connected by a synchronous belt (5). The surface of the synchronous belt (5) is fixedly mounted with multiple cutting blades (6). The inside of the housing (1) is provided with a crushing mechanism (7). The top of the housing (1) is connected to a feed hopper (8). The top of the housing (1) is fixedly mounted with a filter assembly (9).
2. The standing corn stalk crushing, kneading and returning machine according to claim 1, characterized in that: The crushing mechanism (7) includes a motor housing (71), one side of which is fixedly connected to one side of the housing (1). A crushing motor (72) is fixedly installed on one side of the inner wall of the motor housing (71). A first transmission rod (73) is fixedly connected to the output shaft of the crushing motor (72). A second transmission rod (74) is rotatably connected to the rear end of one side of the inner wall of the motor housing (71). Transmission gears (75) are fixedly installed on the surfaces of the first transmission rod (73) and the second transmission rod (74). The two transmission gears (75) mesh with each other.
3. A standing corn stalk crushing, kneading and returning machine according to claim 2, characterized in that: One end of the first transmission rod (73) and the second transmission rod (74) both penetrate the motor housing (71) and the housing (1) and extend into the interior of the housing (1). The bottom of the first transmission rod (73) and the end of the second transmission rod (74) located inside the housing (1) are rotatably connected to the inner wall of the housing (1). Crushing rollers (76) are fixedly connected to the surfaces of the first transmission rod (73) and the second transmission rod (74).
4. A standing corn stalk crushing, kneading and returning machine according to claim 1, characterized in that: The filter assembly (9) includes a filter box (91), the bottom of which is fixedly connected to the top of the housing (1). A dust pump (92) is fixedly installed on the top of the filter box (91). The air inlet of the dust pump (92) is connected to a connecting pipe (93), and one end of the connecting pipe (93) is connected to a dust suction pipe (94). The dust suction pipe (94) is located above the feed hopper (8). The air outlet of the dust pump (92) is connected to the filter box (91) through a pipe (95).
5. A standing corn stalk crushing, kneading and returning machine according to claim 4, characterized in that: A first filter screen (97) and a second filter screen (98) are respectively provided between the top and bottom of the inner wall of the filter box (91) via a U-shaped seat (96). A first dust collection box (99) is provided inside the filter box (91) and on one side of the first filter screen (97). A second dust collection box (910) is provided inside the filter box (91) and on the left side of the second filter screen (98). A door (911) is hinged to the front of the filter box (91).
6. A standing corn stalk crushing, kneading and returning machine according to claim 1, characterized in that: A protective box (10) is fixedly installed on one of the supports (2), and a drive motor (11) is fixedly installed inside the protective box (10). The output shaft of the drive motor (11) is fixedly connected to the rotating rod (3).