Corn sheller
Patent Information
- Application Number
- CN202522425424.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-15
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-15
AI Technical Summary
[0003]为克服上述缺陷,本实用新型的实施例提供了玉米脱粒机,解决了现有技术中单个脱粒滚筒对玉米进行脱粒,揉搓时间较短,脱粒机器的穗轴上可能还会存在未脱粒的籽粒,这样会增加后续相关人员的劳动的技术问题
本实用新型中,通过第一脱粒腔、第二脱粒腔、连通口和脱粒机构的配合,通过启动驱动电机带动处于第一脱粒腔和第二脱粒腔内的多个拔齿转动,通过出料口向第一脱粒腔内转移玉米,多个玉米进入第一脱粒腔内不仅受到多个拔齿的揉搓,并且多个玉米堆积滚动在第一脱粒腔内相互挤压,使得玉米脱粒成为穗轴和玉米粒,脱粒后的玉米受到倾斜的拔齿的推移转移至连通口处并推送至第二脱粒腔内,再次经过揉搓,玉米粒通过出料孔移出壳体,而穗轴被拔齿朝向出料口输送,堆积的穗轴推开挡板并移壳体,通过设置有第一脱粒腔和第二脱粒腔,将玉米进行二次揉搓,使得玉米充分脱粒,避免出现穗轴还带有部分玉米粒的情况,节省后续的处理工作。
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Figure CN224891262U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of threshing machine technology, specifically to a corn threshing machine. Background Technology
[0002] A corn thresher is a mechanical device used to thresh corn kernels. Corn threshers are characterized by high automation, strong safety, simple operation, and low energy consumption. In existing technology, corn threshers achieve threshing through a combination of "impact + rubbing" actions. Corn ears are fed into the machine through the feed inlet, and the threshing drum (with spikes or grooves) inside the machine rotates at high speed, generating impact and rubbing forces on the ears, causing the kernels to fall off the cob. The fallen kernels, broken cobs, and impurities are first filtered through a screen to separate most of the cob, and then airflow generated by a fan blows away light debris, dust, and other impurities, ultimately yielding clean corn kernels. However, traditional corn threshers only use a single threshing drum to thresh the corn. Multiple ears of corn roll and are rubbed inside the threshing drum. Due to the short rubbing time, unthreshed kernels may still remain on the cob of the thresher, which increases the labor required for subsequent personnel. Utility Model Content
[0003] To overcome the above-mentioned defects, the embodiments of this utility model provide a corn threshing machine, which solves the technical problem that in the prior art, a single threshing drum threshes corn, the kneading time is short, and there may still be unthreshed kernels on the ear cob of the threshing machine, which increases the labor of relevant personnel.
[0004] According to one aspect, at least one embodiment of the present invention provides a corn thresher, including a housing, a first threshing chamber, a second threshing chamber, a connecting port, and a threshing mechanism. The first threshing chamber is disposed within the housing, and the second threshing chamber is disposed within the housing. The bottom end of the second threshing chamber has a plurality of discharge holes. The connecting port is disposed within the housing. The bottom of the first threshing chamber and the top of the second threshing chamber are connected through the connecting port. The mechanism is disposed on the housing and is used to knead the corn in the first threshing chamber and drive the corn through the connecting port into the second threshing chamber for further kneading.
[0005] Preferably, the threshing mechanism includes a drive shaft, a threshing drum, extraction teeth, and a drive assembly. The drive shaft is coaxially rotatably disposed in both the first threshing chamber and the second threshing chamber. The threshing drum is mounted on the drive shaft and is coaxially and fixedly connected to the threshing drum. Multiple sets of extraction teeth are arranged circumferentially on the threshing drum. Each set of extraction teeth includes multiple extraction teeth arranged along the axis of the threshing drum. The drive assembly is disposed on the housing and is used to simultaneously drive the two drive shafts to rotate.
[0006] Furthermore, the drive assembly includes a drive motor and a linkage assembly. The drive motor is mounted on the housing, and the output end of the drive motor is coaxially and fixedly connected to one end of the drive shaft that is rotatably connected in the first threshing chamber. The linkage assembly is disposed on the two drive shafts.
[0007] Furthermore, the linkage component includes a pulley and a drive belt, with the other end of the drive shaft coaxially and fixedly connected to the pulley, and the drive belt being tensioned and sleeved on the two pulleys.
[0008] As a further aspect of this application, in order to facilitate the feeding of corn into the first threshing chamber, a feed inlet is connected to the top of the first threshing chamber, and the feed inlet and the connecting inlet are respectively located at both ends of the shell.
[0009] As a further aspect of this application, in order to enable the multiple threshing teeth to knead the corn during rotation and move the corn, the threshing teeth are arranged at an angle, with the threshing teeth in the first threshing chamber tilted towards the connecting opening.
[0010] Based on the aforementioned scheme, in order to transfer the ear cob in the second threshing chamber out of the shell, the shell is provided with a discharge port, which is located below the inlet, and the discharge port is semi-circular and communicates with the second threshing chamber.
[0011] Furthermore, in order to prevent corn kernels from moving out of the shell through the discharge port and to prevent the cob from moving out of the shell, a rotating shaft is fixedly provided at the discharge port. A baffle is sleeved on the outside of the rotating shaft and is coaxially fixedly connected to the baffle. The pulling teeth in the second threshing chamber are inclined towards the discharge port.
[0012] The beneficial effects of this utility model are as follows: In this invention, through the cooperation of the first threshing chamber, the second threshing chamber, the connecting port, and the threshing mechanism, the drive motor drives multiple pulling teeth located in the first and second threshing chambers to rotate. Corn is transferred into the first threshing chamber through the discharge port. Multiple ears of corn entering the first threshing chamber are not only rubbed by the multiple pulling teeth, but also piled up and rolled within the first threshing chamber, squeezing each other to thresh the corn into cobs and kernels. The threshed corn is then pushed by the inclined pulling teeth to the connecting port and into the second threshing chamber. After being rubbed again, the kernels are moved out of the shell through the discharge hole, while the cobs are conveyed towards the discharge port by the pulling teeth. The piled-up cobs push aside the baffle and move out of the shell. By providing the first and second threshing chambers, the corn undergoes a second rubbing, ensuring thorough threshing and preventing the cobs from still having some kernels attached, thus saving on subsequent processing work. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.
[0014] Figure 1 This is a schematic diagram of the structure of a corn thresher in one embodiment of the present invention; Figure 2 This is a schematic diagram of the overall structure of this utility model with the baffle rotated open. Figure 3 This is a partial sectional view of the overall structure of this utility model; Figure 4 This is a partial structural cross-sectional view of the entire structure from another perspective. Figure 5 This is a schematic diagram of the kneading mechanism in this utility model.
[0015] In the diagram: 1. Shell; 2. Support leg; 3. First threshing chamber; 4. Second threshing chamber; 5. Discharge hole; 6. Connecting port; 7. Drive shaft; 8. Threshing drum; 9. Picking tooth; 10. Drive motor; 11. Pulley; 12. Drive belt; 13. Feed inlet; 14. Discharge outlet; 15. Rotating shaft; 16. Baffle. Detailed Implementation
[0016] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.
[0017] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0018] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0020] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0022] like Figures 1-5 As shown, it illustrates a corn thresher in one embodiment of the present invention, including a housing 1, with multiple support legs 2 at the bottom of the housing 1 for stable support of the housing 1, and also including a first threshing chamber 3, a second threshing chamber 4, a connecting port 6, and a threshing mechanism. like Figure 4As shown, a first threshing chamber 3 and a second threshing chamber 4 are provided inside the housing 1. The second threshing chamber 4 is located diagonally below the first threshing chamber 3. To facilitate the feeding of corn into the first threshing chamber 3, multiple discharge holes 5 are provided at the bottom of the second threshing chamber 4. A connecting port 6 is provided inside the housing 1, and the connecting port 6 is inclined. The bottom of the first threshing chamber 3 and the top of the second threshing chamber 4 are connected through the connecting port 6. The top of the first threshing chamber 3 is connected to an inlet 13. The inlet 13 and the connecting port 6 are located at opposite ends of the housing 1. The first threshing chamber 3, the connecting port 6, the second threshing chamber 4, and the discharge port 14 are connected. In order to transfer the ear cob in the second threshing chamber 4 out of the shell 1, the shell 1 is provided with a discharge port 14. The discharge port 14 is located below the feed port 13. The discharge port 14 is semi-circular and connected to the second threshing chamber 4. In order to prevent the corn kernels from moving out of the shell 1 through the discharge port 14 and to prevent the ear cob from moving out of the shell 1, a rotating shaft 15 is fixedly provided on the discharge port 14. A baffle 16 is sleeved on the outside of the rotating shaft 15 and is coaxially fixedly connected to the baffle 16. The pulling teeth 9 in the second threshing chamber 4 are inclined towards the discharge port 14. like Figure 3 , Figure 4 and Figure 5 As shown, the kneading mechanism is installed on the housing 1 and is used to knead the corn in the first threshing chamber 3 and drive the corn through the connecting port 6 into the second threshing chamber 4 for further kneading. The threshing mechanism includes a drive shaft 7, a threshing drum 8, pulling teeth 9 and a drive assembly. The drive shaft 7 is coaxially rotatably installed in both the first threshing chamber 3 and the second threshing chamber 4. The threshing drum 8 is mounted on the drive shaft 7 and is coaxially fixedly connected to the threshing drum 8. Multiple sets of pulling teeth 9 are arranged circumferentially on the threshing drum 8. Each set of pulling teeth 9 includes multiple pulling teeth 9 arranged along the axis of the threshing drum 8. In order to make the multiple pulling teeth 9 knead the corn and drive the corn to move during rotation, the pulling teeth 9 are arranged at an angle. The pulling teeth 9 in the first threshing chamber 3 are inclined towards the connecting port 6, and the multiple pulling teeth 9 in the second threshing chamber 4 are inclined towards the discharge port 14. A drive assembly is mounted on the housing 1 and is used to simultaneously drive two drive shafts 7 to rotate. The drive assembly includes a drive motor 10 and a linkage assembly. The drive motor 10 is mounted on the housing 1, and its output end is coaxially and fixedly connected to one end of the drive shaft 7 rotatably connected in the first threshing chamber 3. The linkage assembly is mounted on the two drive shafts 7 and includes a pulley 11 and a drive belt 12. The other end of the drive shaft 7 is coaxially and fixedly connected to the pulley 11, and the drive belt 12 is tensioned and sleeved on the two pulleys 11. Specifically, by starting the drive motor 10, the output end of the drive motor 10 drives the drive shaft 7 in the first threshing chamber 3 to rotate. The drive shaft 7 drives the pulley 11 connected to it to rotate, and the rotation of the pulley 11 drives the sleeve... Drive belts 12 mounted on two pulleys 11 drive the other pulley 11 and drive shaft 7 to rotate. The other drive shaft 7 drives multiple pulling teeth 9 in the second threshing chamber 4 to rotate, transferring corn into the first threshing chamber 3 through the discharge port 14. Multiple corn kernels entering the first threshing chamber 3 are not only rubbed by multiple pulling teeth 9, but also piled up and rolled in the first threshing chamber 3, squeezing each other, so that the corn kernels are threshed into cobs and corn kernels. The threshed corn is pushed by the inclined pulling teeth 9 to the connecting port 6 and pushed into the second threshing chamber 4. After being rubbed again, the corn kernels are moved out of the shell 1 through the discharge hole 5, while the cobs are conveyed towards the discharge port 14 by the pulling teeth 9. The piled cobs push open the baffle 16 and move the shell 1. It should be added that before the corn thresher threshes the corn, a container for loading corn kernels needs to be placed at the bottom of the second threshing chamber 4, and a container for loading cobs needs to be placed on one side of the discharge port 14, so as to facilitate sorting and easy handling. Working Principle: During operation, the corn thresher 1 is placed on a stable working surface by support legs 2. A container for loading corn kernels is placed at the bottom of the second threshing chamber 4, and a container for loading cobs is placed on one side of the discharge port 14. By starting the drive motor 10, the output of the drive motor 10 drives the drive shaft 7 in the first threshing chamber 3 to rotate. This drive shaft 7 drives the connected pulley 11 to rotate. The rotation of the pulley 11 drives the drive belt 12 mounted on the two pulleys 11. The drive belt 12 drives the other pulley 11 and the drive shaft 7 to rotate. The other drive shaft 7 drives multiple teeth 9 in the second threshing chamber 4 to rotate, thus discharging the corn kernels. Corn is transferred from the opening 14 into the first threshing chamber 3. Multiple ears of corn entering the first threshing chamber 3 are not only rubbed by multiple pulling teeth 9, but also piled up and rolled in the first threshing chamber 3, squeezing each other, so that the corn is threshed into cobs and corn kernels. The threshed corn is pushed by the inclined pulling teeth 9 to the connecting opening 6 and pushed into the second threshing chamber 4. After being rubbed again, the corn kernels are moved out of the shell 1 through the discharge hole 5, while the cobs are conveyed towards the discharge opening 14 by the pulling teeth 9. The piled cobs push open the baffle 16 and move the shell 1. By setting the first threshing chamber 3 and the second threshing chamber 4, the corn is rubbed a second time, so that the corn is fully threshed and the situation where the cob still has some corn kernels is avoided, saving subsequent processing work.
[0023] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A corn thresher, comprising a housing (1), characterized in that, Also includes: The first threshing chamber (3) is provided inside the shell (1); The second threshing chamber (4) is provided inside the shell (1), and the bottom end of the second threshing chamber (4) is provided with a plurality of discharge holes (5). The communication port (6) is provided inside the housing (1), and the bottom of the first threshing chamber (3) and the top of the second threshing chamber (4) are connected through the communication port (6). The threshing mechanism is installed on the housing (1) and is used to knead the corn in the first threshing chamber (3) and drive the corn through the connecting port (6) into the second threshing chamber (4) for further kneading.
2. The corn thresher according to claim 1, characterized in that, The threshing mechanism includes: The drive shaft (7) is coaxially rotatably disposed in both the first threshing chamber (3) and the second threshing chamber (4). The threshing drum (8) is mounted on the drive shaft (7) and is coaxially and fixedly connected to the threshing drum (8); Pulling teeth (9): Multiple sets of pulling teeth (9) are arranged circumferentially on the threshing drum (8), and each set of pulling teeth (9) includes multiple pulling teeth (9) arranged along the axis of the threshing drum (8). A drive assembly is disposed on the housing (1) and is used to simultaneously drive the two drive shafts (7) to rotate.
3. The corn thresher according to claim 2, characterized in that, The driving component includes: A drive motor (10) is mounted on the housing (1), and the output end of the drive motor (10) is coaxially and fixedly connected to one end of the drive shaft (7) which is rotatably connected in the first threshing chamber (3). Linkage components are disposed on the two drive shafts (7).
4. The corn thresher according to claim 3, characterized in that, The linkage component includes: The pulley (11) is coaxially fixedly connected to the other end of the drive shaft (7). A drive belt (12) is tensioned and fitted onto two pulleys (11).
5. The corn thresher according to claim 2, characterized in that, The top of the first threshing chamber (3) is connected to the feed inlet (13), and the feed inlet (13) and the connecting port (6) are located at the two ends of the shell (1), respectively.
6. The corn thresher according to claim 2, characterized in that, The extraction teeth (9) are arranged at an angle, and the extraction teeth (9) located in the first threshing chamber (3) are inclined toward the connecting port (6).
7. The corn thresher according to claim 5, characterized in that, The shell (1) has a discharge port (14) located below the feed port (13). The discharge port (14) is semi-circular and communicates with the second threshing chamber (4).
8. The corn thresher according to claim 7, characterized in that, The discharge port (14) is fixedly provided with a rotating shaft (15), and a baffle (16) is sleeved on the outside of the rotating shaft (15) and is coaxially fixedly connected with the baffle (16). The pulling teeth (9) located in the second threshing chamber (4) are inclined toward the discharge port (14).