A modular stripping machine with detachable adjustment
Patent Information
- Application Number
- CN202522622369.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-10
AI Technical Summary
授权公告号为CN220044214U的专利中记载的一种具有防碎屑飞溅功能的玉米剥皮机,其中记载的方案在玉米剥皮机本体的外部设置防护罩防止碎屑飞溅,然而防护罩的内壁与玉米剥皮机之间的距离固定,一些较小的玉米在剥皮时容易产生跳动,而影响剥皮,不能对防护罩的内壁与玉米剥皮机之间的距离进行调节,从而防止玉米跳动
1、本实用新型通过拆装矩形框内的螺栓来调节立板的高度,进而调节压板与剥皮机本体之间的距离,用倾斜的压板将玉米压住,防止玉米跳动,影响剥皮,从而进行拆卸调节;
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Figure CN224891263U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of peeling machine technology, specifically a modular peeling machine that is detachable and adjustable. Background Technology
[0002] Corn peeling machines are widely used in rural areas during the corn harvest season. They replace traditional manual peeling with mechanical methods, significantly improving efficiency and reducing labor intensity. However, existing peeling machines still have certain shortcomings, such as: The patent with authorization announcement number CN220044214U describes a corn peeling machine with anti-fragmentation function. The described solution is to set a protective cover on the outside of the corn peeling machine body to prevent fragments from flying. However, the distance between the inner wall of the protective cover and the corn peeling machine is fixed. Some smaller corns are prone to jumping during peeling, which affects peeling. The distance between the inner wall of the protective cover and the corn peeling machine cannot be adjusted to prevent the corn from jumping.
[0003] Based on this, a modular peeling machine with detachable and adjustable features is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content
[0004] The purpose of this invention is to provide a modular peeling machine that is detachable and adjustable, in order to solve the problems in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A detachable and adjustable modular peeling machine includes a tray, a peeling machine body, a screening mechanism, and a limiting mechanism. The peeling machine body for peeling is slidably connected to the top of the tray via dovetail blocks and dovetail grooves. A limiting mechanism for pressing material is provided above the peeling machine body. A screening mechanism for sorting is provided inside the tray. The screening mechanism includes a collection box that runs through and is slidably connected to the inner wall of the tray. The collection box is limited inside the tray by a cabinet door lock. A sieve plate for screening is rotatably connected to the inner wall of the tray via a rotating shaft.
[0006] Based on the above technical solutions, this utility model also provides the following optional technical solutions: In one alternative: a drive motor for providing power is connected to one side of the pallet via a motor mount, the output end of the drive motor passes through the inner wall of the pallet and is connected to a crankshaft via a coupling, the crankshaft is connected to the inner wall of the pallet via bearings, and the crankshaft is used to drive the rocker arm to rotate.
[0007] In one alternative: a rocker arm for transmission is rotatably connected to the crankshaft via a bearing, and the rocker arm is rotatably connected below the sieve plate via a lug plate.
[0008] In one alternative embodiment: a large pulley is bolted to one side of the gear of the peeling machine body; a belt abuts against the outer side of the large pulley; a tensioning pulley abuts against the belt for tensioning; the tensioning pulley is located on one side of the pallet; a small pulley abuts against the large pulley; the large pulley, belt, and small pulley are used for transmission; a variable frequency motor for providing power is connected to one side of the small pulley via a coupling; the variable frequency motor is connected to the front of the pallet via a motor mount.
[0009] In one alternative: the limiting mechanism includes a cover slidably connected above the tray by a dovetail block and a dovetail groove, the cover being used to prevent debris from splashing, and a feed hopper for feeding is connected through the inner wall of the cover.
[0010] In one alternative: a rectangular frame is fixedly connected to the upper surface of the cover, and a vertical plate for hoisting is slidably inserted through the rectangular frame, the vertical plate being bolted to the rectangular frame.
[0011] In one alternative: the cover and the front and rear of the tray are provided with fasteners for securing them, the fasteners being connected to the front and rear of the tray.
[0012] In one alternative: a horizontal plate for hoisting is welded below the upright plate, and a pressure plate for squeezing the corn is rotatably connected below the horizontal plate via a hinge.
[0013] In one alternative: an arc-shaped plate for limiting the spring is welded above the pressure plate. The arc-shaped plate passes through and is slidably connected inside the horizontal plate. A limiting groove is opened on one side of the arc-shaped plate. A limiting bolt is slidably connected in the limiting groove. The limiting bolt is threaded inside the horizontal plate. A spring for driving the pressure plate to reset is sleeved on the outside of the arc-shaped plate. The spring abuts between the horizontal plate and the pressure plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model adjusts the height of the upright plate by disassembling and assembling the bolts inside the rectangular frame, thereby adjusting the distance between the pressure plate and the peeling machine body. The inclined pressure plate presses down on the corn to prevent it from jumping and affecting the peeling, thus enabling disassembly and adjustment. 2. This utility model uses a drive motor to move the screen plate up and down to screen the corn husks. The corn kernels pass through the screen plate and are collected by the collection box, while the corn husks are discharged from the opening on the back of the tray along the screen plate, thus collecting the corn kernels and reducing waste. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the cover of this utility model.
[0016] Figure 2 This is a three-dimensional structural diagram of the peeling machine body of this utility model.
[0017] Figure 3 This is a schematic diagram of the three-dimensional cross-sectional structure of the cover of this utility model.
[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the arc-shaped plate of this utility model.
[0019] Figure 5 This is a schematic diagram of the three-dimensional structure of the tray of this utility model.
[0020] Figure 6 This is a schematic diagram of the three-dimensional cross-sectional structure of the tray of this utility model.
[0021] Figure 7 This is a schematic diagram of the three-dimensional structure of the crankshaft of this utility model.
[0022] Figure reference numerals: 1. Pallet; 2. Peeling machine body; 3. Large pulley; 4. Belt; 5. Tensioner; 6. Small pulley; 7. Variable frequency motor; 8. Screening mechanism; 801. Collection box; 802. Screen plate; 803. Drive motor; 804. Crankshaft; 805. Rocker arm; 9. Limiting mechanism; 901. Cover; 902. Feed hopper; 903. Rectangular frame; 904. Vertical plate; 905. Horizontal plate; 906. Pressure plate; 907. Arc plate; 908. Spring; 10. Buckle. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0024] In one embodiment, such as Figure 1 and Figure 2 As shown, a detachable and adjustable modular peeling machine includes a tray 1, a peeling machine body 2, a screening mechanism 8, and a limiting mechanism 9. The peeling machine body 2 for peeling is slidably connected to the top of the tray 1 via dovetail blocks and dovetail grooves. A large pulley 3 is bolted to one side of the gear of the peeling machine body 2. A belt 4 abuts against the outer side of the large pulley 3. A tensioning wheel 5 for tensioning is abutted against the belt 4. The tensioning wheel 5 is located on one side of the tray 1. A small pulley 6 is also abutted against the large pulley 3. The large pulley 3, belt 4, and small pulley 6 are used for transmission. A variable frequency motor 7 for providing power is connected to one side of the small pulley 6 via a coupling. The variable frequency motor 7 is connected to the front of the tray 1 via a motor mount. A screening mechanism 8 for sorting is provided inside the tray 1. A limiting mechanism 9 for pressing material is provided above the peeling machine body 2.
[0025] In this embodiment, the variable frequency motor 7 and the drive motor 803 are connected to the motor controller via cables. The motor controller is connected to a household power supply via a power cord. The tension wheel 5 is internally threaded with a lead screw, which can be rotated to move the tension wheel 5 up and down, thus tensioning or loosening the belt 4. The variable frequency motor 7 is started by the motor controller to drive the small pulley 6 to rotate. The small pulley 6 pulls the large pulley 3 to rotate via the belt 4. The large pulley 3 drives the gears inside the peeling machine body 2 to rotate, thereby driving the rubber roller and iron rod inside the peeling machine body 2 to rotate. The iron rod is wrapped with steel bars. When the iron rod rotates, it conveys the corn. At the same time, the corn comes into contact with the rubber roller, peeling off the corn husks. The corn husks fall from between the rubber roller and the iron rod into the tray 1. The peeled corn is sent out from one side of the peeling machine body 2. The front and rear of the peeling machine body 2 are provided with two sets of threaded handles, which can adjust the distance between the rubber roller and the iron rod to accommodate corn of different sizes.
[0026] In one embodiment, such as Figure 1 and Figure 3 As shown, the limiting mechanism 9 includes a cover 901 that is slidably connected above the tray 1 by a dovetail block and a dovetail groove. The cover 901 is used to prevent debris from splashing. A feed hopper 902 for feeding is connected through the inner wall of the cover 901. A rectangular frame 903 is also fixedly connected to the upper surface of the cover 901. A vertical plate 904 for hoisting is slidably connected through the rectangular frame 903. The vertical plate 904 is connected to the rectangular frame 903 by bolts.
[0027] The corn is fed into the feed hopper 902 and falls onto the rubber rollers and iron rods of the peeling machine body 2. Multiple holes are evenly opened on the vertical plate 904. The vertical plate 904 is installed in the rectangular frame 903 with bolts. The vertical plate 904 can be adjusted up and down according to the size of the corn, thereby adjusting the distance between the pressure plate 906 and the peeling machine body 2, squeezing the corn and preventing it from jumping during peeling.
[0028] In one embodiment, such as Figure 1 As shown, the cover 901 and the front and rear of the tray 1 are provided with buckles 10 for fixing, and the buckles 10 are connected to the front and rear of the tray 1.
[0029] Dovetail grooves are provided at the bottom of both the peeling machine body 2 and the cover 901. Dovetail blocks are installed on the upper surfaces of both the tray 1 and the peeling machine body 2. The tray 1, the peeling machine body 2, and the cover 901 are slidably installed together and then secured with buckles 10, thus installing the three modules of this solution. The front and rear of the peeling machine body 2 are fitted with latches, and the front and rear of the tray 1 and the cover 901 are fitted with hooks to prevent the tray 1, the peeling machine body 2, and the cover 901 from sliding. The bottom of the tray 1 is fitted with pulleys and support legs. The support legs are higher than the pulleys. When this solution is placed on the ground, the whole structure is tilted to assist in the discharge of corn.
[0030] In one embodiment, such as Figure 3 and Figure 4 As shown, a horizontal plate 905 for hoisting is welded below the vertical plate 904. A pressure plate 906 for crushing corn is rotatably connected below the horizontal plate 905 via a hinge. An arc-shaped plate 907 for limiting the spring 908 is welded above the pressure plate 906. The arc-shaped plate 907 passes through and is slidably connected inside the horizontal plate 905. A limit groove is opened on one side of the arc-shaped plate 907, and a limit bolt is slidably connected in the limit groove. A spring 908 for driving the pressure plate 906 to reset is sleeved on the outside of the arc-shaped plate 907. The spring 908 abuts between the horizontal plate 905 and the pressure plate 906.
[0031] The pressure plate 906 is set at an angle. When the corn is conveyed, it comes into contact with the inclined pressure plate 906. The inclined surface of the pressure plate 906 presses the corn onto the rubber roller and iron rod for peeling. At the same time, the conveying force of the rubber roller and iron rod can drive the corn to push the pressure plate 906 to rotate, causing the arc plate 907 to slide within the horizontal plate 905 and compress the spring 908, allowing the peeled corn to pass under the pressure plate 906. The bolt on one side of the horizontal plate 905 can be rotated to remove the end of the bolt from the limiting groove on one side of the arc plate 907, thereby allowing the arc plate 907 to slide within the horizontal plate 905 and the spring 908 to be replaced.
[0032] In one embodiment, such as Figure 1 , Figure 5 and Figure 6 As shown, the screening mechanism 8 includes a collection box 801 that runs through and is slidably connected to the inner wall of the tray 1. The collection box 801 is limited inside the tray 1 by a cabinet door lock. A screen plate 802 for screening is rotatably connected to the inner wall of the tray 1 by a rotating shaft.
[0033] The cabinet door lock inside the collection box 801 can be rotated to lock the collection box 801 inside the tray 1 to prevent it from sliding out. When the tray 1 is placed on the ground and tilted, the end of the collection box 801 is in a higher position to prevent the collection box 801 from sliding out of the tray 1 due to vibration during operation. After the peeling machine body 2 peels the corn, the corn husks and some fallen corn kernels fall onto the screen plate 802. The screen plate 802 can rotate up and down and swing to screen the corn husks and corn kernels. The corn kernels pass through the holes of the screen plate 802 and fall into the collection box 801 for collection, while the corn husks are discharged from the tray 1 along the tilted screen plate 802.
[0034] In one embodiment, such as Figure 6 and Figure 7As shown, a drive motor 803 for providing power is connected to one side of the tray 1 via a motor mount. The output end of the drive motor 803 passes through the inner wall of the tray 1 and is connected to a crankshaft 804 via a coupling. The crankshaft 804 is connected to the inner wall of the tray 1 via a bearing. The crankshaft 804 is used to drive the rocker arm 805 to rotate, and the rocker arm 805 for transmission is rotatably connected to the crankshaft 804 via a bearing. The rocker arm 805 is rotatably connected to the bottom of the screen plate 802 via an ear plate.
[0035] The drive motor 803 is started by the motor controller, which drives the crankshaft 804 to rotate. The crankshaft 804 drives the rocker arm 805 to rotate between the crankshaft 804 and the screen plate 802, thereby causing the screen plate 802 to swing up and down to screen the corn husks and corn kernels.
[0036] The above embodiment discloses a modular peeling machine with detachable adjustment. First, the power is connected, then the variable frequency motor 7 and drive motor 803 are started using the motor controller on the power cord. The tension wheel 5 is adjusted to prevent the belt 4 from slipping. Corn is placed into the feed hopper 902, falling onto the peeling machine body 2 for peeling. If corn husks remain, the peeling effect is poor. The bolts on the peeling machine body 2 are rotated to adjust the distance between the rubber roller and the iron rod. Simultaneously, the bolts on the rectangular frame 903 are removed, and the height of the upright plate 904 is adjusted according to the size of the corn to compress it. Corn falls from the feed hopper 902 onto the rubber rollers and iron rods of the peeling machine body 2. When the corn is conveyed to the bottom of the pressure plate 906, it is pressed down to prevent it from being lifted. The rotating rubber rollers peel off the corn husks. After peeling, the corn pushes the pressure plate 906 to rotate, passes under the pressure plate 906, and is discharged from the peeling machine body 2. The corn husks and some corn kernels fall onto the swinging screen plate 802 through the gap between the rubber rollers and iron rods for screening. The corn kernels pass through the screen plate 802 and fall into the collection box 801 for collection, while the corn husks slide out from the opening on the back of the tray 1.
[0037] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A modular peeling machine with detachable and adjustable features, comprising a tray (1), a peeling machine body (2), a screening mechanism (8), and a limiting mechanism (9), characterized in that, The top of the tray (1) is slidably connected to a peeling machine body (2) for peeling through a dovetail block and a dovetail groove. A limiting mechanism (9) for pressing material is provided on the top of the peeling machine body (2). A screening mechanism (8) for sorting is provided inside the tray (1). The screening mechanism (8) includes a collection box (801) that runs through and slides on the inner wall of the tray (1). The collection box (801) is limited in the tray (1) by a cabinet door lock. A screen plate (802) for screening is rotatably connected to the inner wall of the tray (1) by a rotating shaft.
2. The modular peeling machine with detachable adjustment according to claim 1, characterized in that, One side of the tray (1) is connected to a drive motor (803) for providing power via a motor mount. The output end of the drive motor (803) passes through the inner wall of the tray (1) and is connected to a crankshaft (804) via a coupling. The crankshaft (804) is connected to the inner wall of the tray (1) via a bearing and is used to drive the rocker arm (805) to rotate.
3. The modular peeling machine with detachable adjustment according to claim 2, characterized in that, A rocker arm (805) for transmission is rotatably connected to the crankshaft (804) via a bearing, and the rocker arm (805) is rotatably connected to the bottom of the sieve plate (802) via an ear plate.
4. The modular peeling machine with detachable adjustment according to claim 1, characterized in that, The peeling machine body (2) has a large pulley (3) connected to one side of the gear by bolts. The outer side of the large pulley (3) abuts against a belt (4). The belt (4) abuts against a tensioning wheel (5) for tensioning. The tensioning wheel (5) is located on one side of the tray (1). The large pulley (3) also abuts against a small pulley (6). The large pulley (3), belt (4) and small pulley (6) are used for transmission. The small pulley (6) is connected to a variable frequency motor (7) for providing power through a coupling on one side. The variable frequency motor (7) is connected to the front of the tray (1) through a motor mount.
5. A modular peeling machine with detachable adjustment according to claim 1, characterized in that, The limiting mechanism (9) includes a cover (901) that is slidably connected above the tray (1) by a dovetail block and a dovetail groove. The cover (901) is used to prevent debris from splashing. A feed hopper (902) for feeding is connected through the inner wall of the cover (901).
6. A modular peeling machine with detachable adjustment according to claim 5, characterized in that, The upper surface of the cover (901) is also fixedly connected to a rectangular frame (903), and a vertical plate (904) for hoisting is slidably inserted through the rectangular frame (903). The vertical plate (904) is connected to the rectangular frame (903) by bolts.
7. A modular peeling machine with detachable adjustment according to claim 5, characterized in that, The cover (901) and the tray (1) are provided with fasteners (10) for fixing at the front and rear, and the fasteners (10) are connected to the front and rear of the tray (1).
8. A modular peeling machine with detachable adjustment according to claim 6, characterized in that, A horizontal plate (905) for hoisting is welded to the bottom of the vertical plate (904), and a pressure plate (906) for squeezing corn is rotatably connected to the bottom of the horizontal plate (905) via a hinge.
9. A modular peeling machine with detachable adjustment according to claim 8, characterized in that, An arc-shaped plate (907) for limiting the spring (908) is welded above the pressure plate (906). The arc-shaped plate (907) passes through and is slidably connected in the horizontal plate (905). A limiting groove is opened on one side of the arc-shaped plate (907). A limiting bolt is slidably connected in the limiting groove. The limiting bolt is threaded in the horizontal plate (905). A spring (908) for driving the pressure plate (906) to reset is sleeved on the outside of the arc-shaped plate (907). The spring (908) abuts between the horizontal plate (905) and the pressure plate (906).
Citation Information
Patent Citations
Corn husker with chipping splashing prevention function
CN220044214U