A flax seed hulling apparatus
Patent Information
- Application Number
- CN202522675251.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-17
AI Technical Summary
[0005]本实用新型的目的是为了解决现有技术中存在:部分设备采用传统碾压或撞击式脱壳易导致种仁碎裂,未对干燥的亚麻籽进行预处理,从而影响出油率与产品品质的问题
[0034]与现有技术相比,本实用新型的优点和积极效果在于,
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Figure CN224891759U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of agricultural product processing and food machinery technology, and in particular to a flaxseed dehulling device. Background Technology
[0002] Flaxseed is rich in linolenic acid, lignans and dietary fiber, and has high nutritional value. However, its outer layer is a hard, lignified seed coat, which has a poor taste and is not easy to digest when eaten directly. It needs to be dehulled to obtain pure kernels.
[0003] In existing technologies, such as Chinese patent application CN202122717272.1, a flaxseed dehulling device addresses the problem that, due to the small size of flaxseeds, a large portion of the kernels cannot be separated from the shell after dehulling, resulting in a mixture of separated kernels and unseparated seeds. The proposed solution includes a dehulling tank and a separation box. The bottom of the separation box is fixedly connected to a first conduit and a second conduit, which are connected to the separation box. In this invention, a filter screen is used to allow the flaxseed kernels to fall into a flaxseed kernel collection box for collection, facilitating the separation of kernels from unsellted seeds and improving work efficiency. A rotating block and filter screen cause the filter screen to vibrate, preventing clogging. A protective shell protects the first and second gears.
[0004] While the above solutions have the advantages mentioned above, their disadvantages are as follows: some equipment uses traditional crushing or impact-type dehulling, which can easily lead to kernel breakage. The dried flaxseeds are not pre-treated, thus affecting the oil yield and product quality. Therefore, these issues need to be addressed. Utility Model Content
[0005] The purpose of this invention is to solve the problems existing in the prior art: some equipment uses traditional crushing or impact-type dehulling, which easily leads to kernel breakage, and the dried flaxseeds are not pre-treated, thus affecting the oil yield and product quality.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a flaxseed hulling device, comprising: a processing box, the flaxseed hulling device further comprising:
[0007] A shelling structure is disposed inside the processing chamber, the shelling structure comprising:
[0008] Two chutes are formed on the surface of the processing box at symmetrical locations, and guide plates are provided at symmetrical locations near the top inner wall of the processing box;
[0009] The mounting bracket is fixedly installed on the surface of the processing box;
[0010] A processing structure is disposed on the surface of the processing box, the processing structure comprising:
[0011] A maturation chamber is fixedly installed on the top surface of the processing box, and a feeding port is provided on the top surface of the maturation chamber;
[0012] A heating coil is wound around the inner cavity of the curing chamber.
[0013] Preferably, the shell-removing structure further includes:
[0014] A stepper motor is detached from the frame and mounted on the surface of the mounting bracket. The output end of the stepper motor is equipped with a bidirectional lead screw.
[0015] The technical effect of adopting the above-mentioned further solution is that when the stepper motor on the surface of the mounting bracket is working, it drives the bidirectional lead screw to rotate.
[0016] Preferably, the shell-removing structure further includes:
[0017] Two slides are threaded onto the surfaces of the bidirectional lead screw at symmetrical locations, with one end of each slide slidably embedded inside a groove.
[0018] The technical effect of adopting the above-mentioned further solution is that when the bidirectional lead screw rotates, it drives the slide to move along the interior of the slide groove for centering.
[0019] Preferably, the shell-removing structure further includes:
[0020] Two rotating shafts are provided, with bearings arranged between the two carriages and driven by a surface-mounted drive motor. The outer surfaces of the other two rotating shafts are provided with shelling rollers.
[0021] The technical effect of adopting the above-mentioned further solution is that the flaxseeds are dehulled by driving a pair of rotating shafts inside the carriage through a drive motor, in conjunction with the dehulling rollers on the surface.
[0022] Preferably, the processing structure further includes:
[0023] Two connection ports are provided symmetrically on the top surface of the curing chamber, with a nozzle on one side of each connection port, and a discharge port is provided symmetrically on the bottom surface of the curing chamber.
[0024] The technical effect of adopting the above-mentioned further solution is that water pipes are connected to the connection port on the surface of the maturation chamber, and water mist is injected into the interior of the maturation chamber with the help of the nozzle, so that the flaxseed husks are softened and discharged through the discharge port.
[0025] Preferably, the processing structure further includes:
[0026] The drive shaft and bearing are located inside the curing chamber. A gear is provided on one end of the drive shaft near the top surface, and a stirring rod is provided on the bottom surface of the drive shaft.
[0027] The technical effect of adopting the above-mentioned further solution is that positioning is provided by the drive shaft inside the curing chamber, and when the drive shaft rotates, it drives gear one and the stirring rod to work synchronously.
[0028] Preferably, the processing structure further includes:
[0029] A rotating disk is disposed on the surface of the drive shaft near the bottom end, and the surface of the rotating disk has a storage cavity.
[0030] The technical effect of adopting the above-mentioned further solution is that when the drive shaft rotates, it drives the rotating disk to rotate inside the curing chamber, and uses the receiving cavity to contain the material.
[0031] Preferably, the processing structure further includes:
[0032] A second drive motor is disposed on the top surface of the curing chamber, and a second gear is disposed on the output end surface of the second drive motor, wherein the second gear meshes with the first gear.
[0033] The technical effect of adopting the above-mentioned further solution is that when the second drive motor is working, it drives the second gear to perform transmission work on the first gear, so that the drive shaft rotates slowly.
[0034] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0035] 1. In this utility model, flaxseed raw materials are fed into the feeding port, and a water pipe is connected to the connecting port. Water mist is injected into the maturation chamber through the nozzle to soften the flaxseed shells. At the same time, the heating coil heats the flaxseeds, and the second drive motor is started. The second gear drives the first gear to slowly rotate the drive shaft and the stirring rod to stir the flaxseeds and prevent clumping. When the receiving cavity on the surface of the rotating disc coincides with the discharge port, the material is discharged intermittently. By performing short-term humidity adjustment and temperature control maturation on the flaxseeds, the shelling intensity is reduced and kernel loss is minimized.
[0036] 2. In this utility model, the intermittently discharged flax seeds are guided by a guide plate. The drive motor is started to drive the rotating shaft inside the slide, which works in conjunction with the hulling rollers on the surface to hull the flax seeds. When the stepper motor on the surface of the drive mounting frame is driven, the bidirectional lead screw at the output end drives the slide on the surface to move along the center of the slide groove. The distance between the two hulling rollers is adjusted to adapt to different seed sizes and improve the applicability of the device. Attached Figure Description
[0037] Figure 1This utility model provides a bottom view structural diagram of a flaxseed hulling device;
[0038] Figure 2 This utility model provides a side view of a flaxseed hulling device.
[0039] Figure 3 This utility model provides a longitudinal sectional view of a flaxseed dehulling device.
[0040] Figure 4 This utility model provides a cross-sectional view of a flaxseed dehulling device.
[0041] Legend:
[0042] 1. Processing box; 101. Slide chute; 1011. Carriage; 1012. Drive motor one; 1013. Rotating shaft; 1014. Shelling roller; 102. Mounting frame; 1021. Stepper motor; 1022. Bidirectional lead screw; 103. Guide plate; 2. Curing chamber; 201. Heating coil; 202. Drive shaft; 2021. Gear one; 2022. Rotary disk; 2023. Storage chamber; 203. Connection port; 2031. Nozzle; 204. Discharge port; 205. Feeding port; 206. Drive motor two; 2061. Gear two; 207. Stirring rod. Detailed Implementation
[0043] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0044] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0045] Example 1, such as Figure 1-4 As shown, the dehulling structure is located inside the processing box 1, including symmetrically arranged chutes 101 for adjusting the position of the slide; a guide plate 103 is located on the inner top wall of the processing box 1 for guiding the flaxseed material to fall and prevent blockage; a mounting frame 102 is fixed to the surface of the processing box for supporting the drive system; the processing structure includes a ripening chamber 2, fixed to the top of the processing box, with a feeding port 205 on its top, and a heating coil 201 wound inside the chamber to perform low-temperature ripening treatment of the flaxseed at 60-80℃. This equipment achieves efficient and low-damage dehulling of flaxseed through ripening and softening, significantly improving the dehulling rate and subsequent processing quality.
[0046] In this embodiment, flaxseed raw materials are fed into the feeding port 205, and a water pipe is connected to the connection port 203. Water mist is injected into the maturation chamber 2 through the nozzle 2031 to soften the flaxseed shells. At the same time, the heating coil 201 heats the flaxseeds, and the second drive motor 206 is started. The second gear 2061 drives the first gear 2021 to slowly rotate the drive shaft 202 and the stirring rod 207 to stir the flaxseeds and prevent clumping. When the receiving cavity 2023 on the surface of the rotating disk 2022 coincides with the discharge port 204, the material is discharged intermittently. By performing short-term humidity adjustment and temperature control maturation on the flaxseeds, the shelling intensity is reduced and kernel loss is minimized.
[0047] Example 2, as Figure 1-4 As shown, the stepper motor 1021 is detachably mounted on the surface of the mounting bracket 102 via the frame, and its output end is connected to the bidirectional lead screw 1022; two slides 1011 are threaded onto the symmetrical sections of the bidirectional lead screw 1022, with one end slidingly embedded in the slide groove 101; two rotating shafts 1013 are bearing-connected between the two slides 1011, with one end driven by the drive motor 1012, and the outer surface of the shaft is fixed with the shelling roller 1014; the top of the curing chamber 2 is symmetrically provided with connection ports 203, and nozzles 2031 are installed on its side for adding... The bottom is symmetrically equipped with discharge ports 204; the drive shaft 202 is vertically installed in the bin, and the top gear 2021 meshes with the gear 2061 at the output end of the drive motor 206. The bottom is equipped with a stirring rod 207 and a rotating disk 2022 with a receiving cavity 2023. This structure achieves synchronous and precise adjustment of the gap of the shelling roller 1014 through the stepper motor driving the bidirectional lead screw 1022, which can adapt to raw materials of different particle sizes and at the same time meet the effect of intermittent feeding, preventing continuous feeding from affecting the shelling work.
[0048] In this embodiment, the guide plate 103 guides the intermittently discharged flax seeds, and the drive motor 1012 is started to drive the rotating shaft 1013 inside the slide 1011. The hulling rollers 1014 on the surface hull the flax seeds. When the stepper motor 1021 on the surface of the drive mounting frame 102 is driven, the bidirectional lead screw 1022 at the output end drives the slide 1011 on the surface to move along the center of the slide groove 101. The distance between the two hulling rollers 1014 is adjusted to adapt to different seed sizes and improve the applicability of the device.
[0049] Working principle: During use, flaxseed raw materials are fed into the feeding port 205, and a water pipe is connected through the connection port 203. Water mist is injected into the maturation chamber 2 through the nozzle 2031, softening the flaxseed shells. Simultaneously, the heating coil 201 heats the flaxseeds, activating the second drive motor 206. Through the second gear 2061, the first gear 2021 is driven, causing the drive shaft 202 and the stirring rod 207 to rotate slowly, stirring the flaxseeds and preventing clumping. When the receiving cavity 2023 on the surface of the rotating disc 2022 coincides with the discharge port 204, the material is intermittently discharged. Short-term humidity and temperature control ripening reduces shelling intensity and kernel loss. In addition, the guide plate 103 guides the intermittently discharged flax seeds. The drive motor 1012 is started to drive the rotating shaft 1013 inside the slide 1011, which works in conjunction with the shelling rollers 1014 on the surface to shell the flax seeds. When the stepper motor 1021 on the surface of the drive mounting frame 102 is driven, the bidirectional lead screw 1022 at the output end drives the slide 1011 on the surface to move along the interior of the slide groove 101 to center. The distance between the two shelling rollers 1014 is adjusted to adapt to different seed sizes and improve the applicability of the device.
[0050] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A flaxseed hulling device, comprising: The processing box (1) is characterized in that the flaxseed hulling device further includes: A shelling structure is disposed inside the processing box (1), the shelling structure comprising: Two chutes (101) are provided on the surface of the processing box (1) at symmetrical locations, and guide plates (103) are provided at symmetrical locations near the top inner wall of the processing box (1). The mounting bracket (102) is fixedly mounted on the surface of the processing box (1). A processing structure is disposed on the surface of the processing box (1), the processing structure comprising: A curing chamber (2) is fixedly installed on the top surface of the processing box (1), and a feeding port (205) is provided on the top surface of the curing chamber (2). A heating coil (201) is wound around the inner cavity of the curing chamber (2).
2. The flaxseed hulling equipment according to claim 1, characterized in that: The desiccant structure further includes: A stepper motor (1021) is detached from the frame and mounted on the surface of the mounting bracket (102). The output end of the stepper motor (1021) is provided with a bidirectional lead screw (1022).
3. The flaxseed hulling device according to claim 2, characterized in that: The desiccant structure further includes: Two slides (1011) are threaded onto the surface of the bidirectional lead screw (1022) at symmetrical locations, with one end of each slide (1011) slidably embedded inside the slide groove (101).
4. The flaxseed dehulling device according to claim 3, characterized in that: The desiccant structure further includes: Two rotating shafts (1013) are provided with bearings between the two carriages (1011) and are driven by a surface drive motor (1012). The outer surfaces of the other two rotating shafts (1013) are provided with shelling rollers (1014).
5. The flaxseed dehulling device according to claim 4, characterized in that: The processing structure further includes: Two connection ports (203) are provided on the symmetrical part of the top surface of the curing chamber (2), and a nozzle (2031) is provided on one side of the two connection ports (203). A discharge port (204) is provided on the opposite symmetrical part of the bottom surface of the curing chamber (2).
6. The flaxseed dehulling device according to claim 5, characterized in that: The processing structure further includes: The drive shaft (202) has a bearing inside the curing chamber (2). A gear (2021) is provided on one end of the drive shaft (202) near the top surface. A stirring rod (207) is provided on the bottom surface of the drive shaft (202).
7. The flaxseed hulling device according to claim 6, characterized in that: The processing structure further includes: A rotating disk (2022) is disposed on the surface of the drive shaft (202) near the bottom end, and a storage cavity (2023) is formed on the surface of the rotating disk (2022).
8. The flaxseed hulling device according to claim 7, characterized in that: The processing structure further includes: A second drive motor (206) is disposed on the top surface of the curing chamber (2), and a second gear (2061) is disposed on the output end surface of the second drive motor (206), wherein the second gear (2061) meshes with the first gear (2021).
Citation Information
Patent Citations
Flaxseed hulling equipment
CN216655241U