Garlic splitting device for deep processing

CN224891783UActive Publication Date: 2026-10-27XUZHOU YILEI AGRI DEV CO LTD
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Patent Information

Application Number
CN202522352557.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-10-27
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

[0002]现有技术中大蒜瓣分离开,传统的方法是手工分瓣,存在的问题是效率低,人工成本高,操作者手工劳动强度大,手容易劳累和疼痛;也有采用机械设备对大蒜进行分瓣加工,如采用搓压式结构,存在的问题是机械机构复杂,能源消耗大,也有的采用滚压式,即采用的橡胶辊、摩擦辊挤压,存在的问题是由于各个蒜瓣的大小并不均匀,在大蒜分瓣过程中对较大的蒜瓣造成损伤较大,较小的蒜瓣剥离的不彻底,为此,我们提出大蒜深加工用分瓣装置用于解决上述问题

Benefits of technology

[0011]与现有技术相比,本实用新型的有益效果是:本实用新型使用时,通过进料筒将大蒜倒入,经过球头的分流避免大蒜在顶部堆积,启动减速电机,减速电机带动锥形辊转动,锥形辊外侧固定连接有若干橡胶摩擦颗粒,同时圆筒内部固定连接有若干可充气式橡胶囊体,橡胶材质的摩擦力较大,大蒜在狭小空隙部内,受到锥形辊产生扭转力和可充气式橡胶囊体的静摩擦力,从而被剥离成蒜瓣,穿过狭小空隙部经过下料筒落下,未被完全剥离成独立蒜瓣的,在狭小空隙部内逐步下落,直至成为独立蒜瓣再落下,大蒜被剥离的蒜衣,经过抽吸设备通过通孔抽吸至收集筒内,通孔设置为竖直状,避免蒜瓣被吸入,同时,通过圆筒外侧的环形腔体和气阀充放气,调节可充气式橡胶囊体的体积,从而能够根据大蒜的大小进行适配,适用性高,大大提高了大蒜分瓣的效率。

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Abstract

The utility model relates to garlic processing technical field, concretely is with the device of separating bulb for garlic deep processing, including cylinder, the upper and lower sides of cylinder are provided with feeding cylinder and blanking cylinder respectively, the inside fixed connection of cylinder has crosspiece. The utility model cone roller outside fixed connection has a plurality of rubber friction particles, and simultaneously the inside fixed connection of cylinder has a plurality of inflatable rubber capsule, the garlic is in the narrow clearance part, is subjected to the static friction force of inflatable rubber capsule and the torsional force of cone roller, thereby is peeled into garlic clove, passes through the narrow clearance part and falls down through blanking cylinder, is not completely peeled into independent garlic clove, gradually falls down in the narrow clearance part, until becomes independent garlic clove and falls down again, simultaneously, through the annular cavity of cylinder outside and the inflation and deflation of air valve, adjust the volume of inflatable rubber capsule, can be adapted according to the size of garlic, and the applicability is high, greatly improves the efficiency of garlic separating bulb.
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Description

Technical Field

[0001] This utility model relates to the field of garlic processing technology, specifically to a garlic clove-splitting device for deep processing of garlic. Background Technology

[0002] In existing technologies, garlic clove separation is traditionally done manually, which suffers from low efficiency, high labor costs, and high manual labor intensity, leading to hand fatigue and pain. Mechanical equipment, such as a rubbing and pressing structure, is also used for garlic clove separation, but this involves complex mechanisms and high energy consumption. Rolling methods, using rubber rollers or friction rollers, also suffer from the problem that the cloves are not uniform in size, causing greater damage to larger cloves and incomplete separation of smaller cloves. Therefore, we propose a garlic clove separation device for deep processing to solve these problems. Utility Model Content

[0003] The purpose of this invention is to provide a garlic clove-splitting device for deep processing, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a garlic clove-splitting device for deep processing, comprising a cylinder, with a feed cylinder and a discharge cylinder respectively arranged on the upper and lower sides of the cylinder, a crossbar fixedly connected inside the cylinder, a sloping surface provided at the top of the crossbar, a reduction motor fixedly connected at the top of the crossbar, a conical roller fixedly connected to the output shaft end of the reduction motor, a narrow gap existing between the conical roller and the cylinder, the space of the narrow gap gradually decreasing from top to bottom, a number of rubber friction particles arranged on the outer side of the conical roller, and a number of inflatable rubber bladders arranged inside the cylinder.

[0005] More preferably, an annular cavity is fixedly connected to the outer side of the cylinder, and the annular cavity is connected to an inflatable rubber bladder inside the cylinder through a connecting pipe. An air valve is provided on the outer side of the annular cavity.

[0006] More preferably, the top of the conical roller is provided with a ball head to prevent garlic from accumulating on top.

[0007] More preferably, a collecting cylinder is fixedly connected to the bottom of the crossbar, and the collecting cylinder has several through holes on its side, which are arranged vertically.

[0008] More preferably, the bottom of the collection cylinder is provided with a suction device, and the suction end of the suction device is located inside the collection cylinder.

[0009] A further preferred embodiment has a detachable door on the outside of the collection cylinder.

[0010] More preferably, support frames are fixedly connected to both sides of the cylinder.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: When using this utility model, garlic is poured in through the feeding cylinder. The flow is diverted by the ball head to prevent garlic from accumulating at the top. The reduction motor is started, driving the conical roller to rotate. Several rubber friction particles are fixedly connected to the outside of the conical roller, while several inflatable rubber bladders are fixedly connected inside the cylinder. The rubber material has high friction, and the garlic, within the narrow gaps, is subjected to the torsional force generated by the conical roller and the static friction force of the inflatable rubber bladders, thus being peeled off. Garlic cloves are separated and fall through a narrow gap into a feeding cylinder. Garlic cloves that are not completely separated into individual cloves fall gradually within the narrow gap until they become individual cloves before falling. The peeled garlic skins are then sucked into a collection cylinder through a vertically shaped suction hole. At the same time, the volume of the inflatable rubber bladder is adjusted by inflating and deflating the annular cavity and air valve on the outside of the cylinder, allowing it to be adapted to the size of the garlic cloves. This high adaptability greatly improves the efficiency of garlic clove separation. Attached Figure Description

[0012] Figure 1 This is a front-view three-dimensional structural diagram of the present invention; Figure 2 This is a top-view three-dimensional structural diagram of the present invention; Figure 3 This is a schematic diagram of the internal cross-sectional structure of the cylinder of this utility model.

[0013] In the diagram: 1. Cylinder; 2. Feed cylinder; 3. Discharge cylinder; 4. Crossbar; 5. Gear motor; 6. Sloping surface; 7. Conical roller; 8. Ball head; 9. Rubber friction particles; 10. Inflatable rubber bladder; 11. Annular cavity; 12. Air valve; 13. Collection cylinder; 14. Suction device; 15. Detachable door; 16. Support frame; 17. Through hole. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0015] Please see Figure 1-3This utility model provides a technical solution: a garlic clove separating device for deep processing, including a cylinder 1, with a feeding cylinder 2 and a discharging cylinder 3 respectively arranged on the upper and lower sides of the cylinder 1. A crossbar 4 is fixedly connected inside the cylinder 1, and a sloped surface 6 is provided at the top of the crossbar 4. A reduction motor 5 is fixedly connected to the top of the crossbar 4, and a conical roller 7 is fixedly connected to the end of the output shaft of the reduction motor 5. There is a narrow gap between the conical roller 7 and the cylinder 1, and the space of the narrow gap gradually decreases from top to bottom. Several rubber friction particles 9 are arranged on the outside of the conical roller 7, and several inflatable rubber bladders 10 are arranged inside the cylinder 1. In use, garlic is poured in through the feeding cylinder 2, and the flow is diverted by the ball head 8 to prevent garlic from accumulating at the top. The reduction motor 5 is started, and the reduction motor 5 drives the conical roller 7 to rotate. Several rubber friction particles 9 are fixedly connected to the outside of the conical roller 7. Friction particles 9, and several inflatable rubber bladders 10 are fixedly connected inside the cylinder 1. The rubber material has a large frictional force. In the narrow gap, the garlic is subjected to the torsional force generated by the conical roller 7 and the static friction force of the inflatable rubber bladders 10, thus being peeled into garlic cloves. The garlic cloves fall through the narrow gap and into the feeding cylinder 3. Garlic cloves that are not completely peeled into individual cloves fall gradually in the narrow gap until they become individual cloves before falling. The peeled garlic skin is sucked into the collection cylinder 13 through the through hole 17 by the suction device 14. The through hole 17 is set vertically to prevent garlic cloves from being sucked in. At the same time, the volume of the inflatable rubber bladders 10 is adjusted by inflating and deflating the annular cavity 11 on the outside of the cylinder 1 and the air valve 12, so that it can be adapted to the size of the garlic, which has high applicability and greatly improves the efficiency of garlic clove separation.

[0016] In this embodiment, specifically: an annular cavity 11 is fixedly connected to the outer side of the cylinder 1, the annular cavity 11 is connected to the inflatable rubber bladder 10 inside the cylinder 1 through a connecting pipe, and an air valve 12 is provided on the outer side of the annular cavity 11. In this embodiment, specifically: the top of the conical roller 7 is provided with a ball head 8 to prevent garlic from accumulating on the top; In this embodiment, specifically: a collection tube 13 is fixedly connected to the bottom of the crossbar 4, and a plurality of through holes 17 are provided on the side of the collection tube 13, and the through holes 17 are set vertically. In this embodiment, specifically: a suction device 14 is provided at the bottom of the collection cylinder 13, and the suction end of the suction device 14 is located inside the collection cylinder 13; In this embodiment, specifically: a detachable door 15 is provided on the outside of the collection tube 13; In this embodiment, specifically: support frames 16 are fixedly connected to both sides of the cylinder 1.

[0017] In operation, this invention works as follows: Garlic is poured into the feed cylinder 2, and the flow is diverted by the ball head 8 to prevent garlic from accumulating at the top. The reduction motor 5 is then started, driving the conical roller 7 to rotate. Several rubber friction particles 9 are fixedly connected to the outside of the conical roller 7, while several inflatable rubber bladders 10 are fixedly connected inside the cylinder 1. Due to the high friction of the rubber material, the garlic, within the narrow gaps, is subjected to the torsional force generated by the conical roller 7 and the static friction force of the inflatable rubber bladders 10, thus being separated into garlic cloves. Garlic cloves that are not completely separated into individual cloves fall through the gap into the feeding cylinder 3. They gradually fall into the narrow gap until they become individual cloves before falling. The peeled garlic skins are then sucked into the collection cylinder 13 through the through hole 17 by the suction device 14. The through hole 17 is set vertically to prevent the garlic cloves from being sucked in. At the same time, the volume of the inflatable rubber bladder 10 is adjusted by inflating and deflating the annular cavity 11 on the outside of the cylinder 1 and the air valve 12. This allows for adaptation to the size of the garlic, making it highly adaptable and greatly improving the efficiency of garlic clove separation.

[0018] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A garlic clove-splitting device for deep processing, comprising a cylinder (1), characterized in that: The upper and lower sides of the cylinder (1) are respectively provided with a feed cylinder (2) and a discharge cylinder (3). A crossbar (4) is fixedly connected inside the cylinder (1). A slope (6) is provided at the top of the crossbar (4). A geared motor (5) is fixedly connected at the top of the crossbar (4). A conical roller (7) is fixedly connected at the end of the output shaft of the geared motor (5). There is a narrow gap between the conical roller (7) and the cylinder (1). The space of the narrow gap gradually decreases from top to bottom. Several rubber friction particles (9) are provided on the outside of the conical roller (7). Several inflatable rubber bladders (10) are provided inside the cylinder (1).

2. The garlic clove-splitting device for deep processing according to claim 1, characterized in that: An annular cavity (11) is fixedly connected to the outside of the cylinder (1). The annular cavity (11) is connected to the inflatable rubber bladder (10) inside the cylinder (1) through a connecting pipe. An air valve (12) is provided on the outside of the annular cavity (11).

3. The garlic clove-splitting device for deep processing according to claim 2, characterized in that: The top of the conical roller (7) is provided with a ball head (8) to prevent garlic from piling up on top.

4. The garlic clove-splitting device for deep processing according to claim 3, characterized in that: The bottom of the crossbar (4) is fixedly connected to a collection tube (13), and the side of the collection tube (13) is provided with several through holes (17), which are set vertically.

5. The garlic clove-splitting device for deep processing according to claim 4, characterized in that: The bottom of the collection cylinder (13) is provided with a suction device (14), and the suction end of the suction device (14) is located inside the collection cylinder (13).

6. The garlic clove-splitting device for deep processing according to claim 5, characterized in that: The outside of the collection tube (13) is provided with a detachable door (15).

7. The garlic clove-splitting device for deep processing according to claim 6, characterized in that: The cylinder (1) is fixedly connected to two sides by support frames (16).