Punching structure for a sizing tank based on pellet processing

Abstract

The utility model discloses a shaped groove is with the structure of stirring material based on pill processing relates to quick -frozen food technical field, the problem that the pill in the shaped groove is difficult to carry out uniform dispersion, causes the higher rate of defective products of pill adhesion to lead to, low practicality, the following scheme is presented now, including the mounting block of being connected to the one side outer wall of shaped groove through bolt, the top of shaped groove is equipped with transmission mechanism, and the transmission mechanism includes transmission motor through bolt connection on the one side outer wall of mounting block, two respectively through bolt connection on the top of shaped groove two sides outer wall fixed base and the rotating shaft that top and bottom outer wall all have a plurality of thread holes on, a plurality of thread holes all are equipped with the stirring assembly, and the mounting rod of the installation groove being opened on one end outer wall is included in the stirring assembly. The utility model can disperse the pill in the shaped groove, and make the pill evenly distribute in the shaped groove, avoid the higher rate of defective products of pill adhesion to lead to, improve practicality.

Description

Technical Field

[0001] This utility model relates to the field of quick-frozen food technology, and in particular to a material feeding structure for a shaping trough based on meatball processing. Background Technology

[0002] Quick-frozen foods refer to various staple foods made primarily from rice, flour, and grains, with meat and vegetables as secondary ingredients. These foods are processed into various cooked or uncooked staple foods and then immediately quick-frozen, allowing them to be transported, stored, and sold under frozen conditions.

[0003] When processing frozen foods such as fish balls and meat balls, a shaping tank is needed during the forming stage. The core function of the shaping tank is to use low temperature to allow the freshly formed balls to undergo preliminary gelation and shaping before entering the steaming process, preventing them from deforming, sticking together, or falling apart. If the balls in the shaping tank are not evenly arranged when they are conveyed into the steaming equipment, the balls piled together will stick together severely due to prolonged compression and protein coagulation during steaming, forming "connected balls". Forcibly separating them will cause surface damage and irregular shapes (becoming polyhedrals or irregular blocks), resulting in substandard or waste products. In addition, if they are not evenly arranged during steaming, it will lead to inconsistent quality, increase the difficulty of subsequent processes, cause low production efficiency, waste raw materials, and increase production costs.

[0004] In the existing shaping tank, it is difficult to evenly disperse the balls inside, causing the balls to stick together, resulting in a high defect rate and low practicality. Utility Model Content

[0005] This invention provides a material feeding structure for a shaping groove based on pellet processing, which solves the problem in the prior art that the shaping groove is difficult to evenly disperse the pellets in the shaping groove, causing the pellets to stick together and resulting in a high defect rate and low practicality.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A material-ejecting structure for a shaping groove in pellet processing includes a mounting block bolted to one outer wall of the shaping groove. A transmission mechanism is located at the top of the shaping groove. The transmission mechanism includes a drive motor bolted to one outer wall of the mounting block, two fixed seats bolted to the top and bottom outer walls of the shaping groove, and a rotating shaft with several threaded holes on both its top and bottom outer walls. Material-ejecting components are installed within each of the threaded holes. Each material-ejecting component includes a mounting rod with a mounting groove on one end of its outer wall, and a component fixed to the mounting rod away from... The mounting groove has a screw on one end of the outer wall and a material feeding plate with several through holes on the outer wall. Both sides of the rotating shaft are provided with heat exchange mechanisms. The heat exchange mechanism includes a fixing plate fixed to the inner wall of the middle part of the shaping groove, several heat exchange plates fixed to the top outer wall of the fixing plate, a connecting plate fixed to the top outer wall of the several heat exchange plates, and several heat dissipation fins respectively fixed to the top outer wall of the connecting plate. The top of the shaping groove is provided with a heat dissipation mechanism, which includes a mounting frame and several heat dissipation fans respectively bolted to the upper outer wall of one side of the mounting frame.

[0007] Preferably, two reinforcing plates are welded to the inner wall of the middle part of the mounting block, and the two reinforcing plates are respectively welded to the inner wall of one side of the mounting block.

[0008] Preferably, one end of the rotating shaft is connected to one end of the output shaft of the transmission motor via a coupling, and both ends of the rotating shaft pass through and are connected to the outer walls of two fixed seats via bearings. The threaded holes at the top and bottom of the rotating shaft alternate in sequence.

[0009] With the above scheme, the rotating shaft rotates, and the feeding assembly screwed into multiple threaded holes arranged alternately at the top and bottom of the rotating shaft rotates accordingly. During the rotation, each feeding plate diverts, moves and combs the pellets, breaks up any possible pellet clumps, and promotes the pellets to be evenly distributed and slowly moved forward in the low-temperature medium (usually cold water or low-temperature air) in the shaping tank, forming an orderly arrangement.

[0010] Preferably, the screw and the mounting rod are integrally machined, and the screw is screwed into the threaded hole. A fixing pin is inserted through and inserted into the outer wall of one end of the mounting rod, and the fixing pin is inserted through and inserted into the outer wall of the feeding plate.

[0011] Preferably, each of the heat exchange plates has a semi-circular fixing groove on its outer wall, and the rotating shaft is sleeved in the fixing groove. The fixing plate, the heat exchange plates, the connecting plate and the heat sink are integrally cast. Two fixing plates are welded together, and two connecting plates are welded together.

[0012] Through the above scheme, the heat released by the pellets is transferred to the heat exchange plate through the low-temperature medium, and then conducted to the heat sink at the top through the integrally formed connecting plate. The heat sink is located above the liquid surface of the shaping tank. Multiple cooling fans are activated to force-cool the heat sink exposed to the air, accelerate the dissipation of heat into the air, and quickly and evenly reduce the temperature of the medium in the shaping tank, providing an efficient and stable low-temperature shaping environment for the pellets. At the same time, multiple heat exchange plates disperse the pellets, allowing them to move between adjacent heat exchange plates.

[0013] Preferably, two fixing blocks are welded to the bottom outer wall of the mounting frame, and the two fixing blocks are respectively connected to the top outer wall of the shaping groove by bolts.

[0014] The beneficial effects of this utility model are as follows: 1. The rotating shaft is driven by the drive motor, which in turn drives multiple material-pushing plates to rotate. The material-pushing plates divert, push and comb the balls, breaking up any possible clumps of balls and causing the balls to be evenly distributed and slowly moved forward in the low-temperature medium (usually cold water or low-temperature air) in the shaping tank, forming an orderly arrangement.

[0015] 2. The heat released by the pellets is transferred to the heat exchange plate through the low-temperature medium, and then conducted to the heat sink on top through the one-piece molded connecting plate. Multiple cooling fans force the heat sink exposed to the air to cool it, accelerate the dissipation of heat into the air, and quickly and evenly reduce the temperature of the medium in the shaping tank, providing an efficient and stable low-temperature shaping environment for the pellets. At the same time, multiple heat exchange plates disperse the pellets, allowing them to move along the space between two adjacent heat exchange plates.

[0016] In summary, this invention can disperse the pellets in the shaping groove and promote their uniform distribution within the groove, preventing pellets from sticking together and increasing the defect rate, thus improving its practicality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall main structure of the shaping groove material feeding structure based on pellet processing proposed in this utility model.

[0018] Figure 2 This is a schematic cross-sectional view of the material feeding structure for the shaping groove based on pellet processing proposed in this utility model.

[0019] Figure 3 This is a side view of the overall structure of the shaping groove material feeding structure based on pellet processing proposed in this utility model.

[0020] Figure 4 This is a schematic diagram of the main structure of the transmission mechanism for the shaping groove of the pellet processing based on the present invention.

[0021] Figure 5 This is a schematic diagram of the main structure of the feeding component for the feeding structure of the shaping groove based on pellet processing proposed in this utility model.

[0022] Figure 6 This is a schematic diagram of the main structure of the heat exchange mechanism for the shaping groove based on pellet processing proposed in this utility model.

[0023] Figure 7 This is a schematic diagram of the main structure of the heat dissipation mechanism for the shaping groove based on pellet processing proposed in this utility model.

[0024] In the diagram: 1. Shaping groove; 2. Mounting block; 3. Transmission mechanism; 301. Transmission motor; 302. Fixing base; 303. Rotating shaft; 4. Material feeding assembly; 401. Mounting rod; 402. Screw; 403. Material feeding plate; 404. Fixing pin; 5. Heat exchange mechanism; 501. Fixing plate; 502. Heat exchange plate; 503. Connecting plate; 504. Heat sink; 6. Heat dissipation mechanism; 601. Mounting bracket; 602. Fixing block; 603. Cooling fan. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example 1, referring to Figure 1-4 The shaping groove for pellet processing includes a material feeding structure, which is bolted to the outer wall of one side of the shaping groove 1. Two reinforcing plates are welded to the inner wall of the middle part of the mounting block 2. The two reinforcing plates are respectively welded to the inner wall of one side of the mounting block 2. A transmission mechanism 3 is provided at the top of the shaping groove 1. The transmission mechanism 3 includes a transmission motor 301 bolted to the outer wall of one side of the mounting block 2, two fixed seats 302 bolted to the outer walls of the top two sides of the shaping groove 1, and a rotating shaft 303 with several threaded holes along the axial direction on the outer walls of the top and bottom. One end of the rotating shaft 303 is connected to the output shaft of the transmission motor 301 through a coupling. Both ends of the rotating shaft 303 pass through and are connected to the outer walls of the two fixed seats 302 through bearings. The threaded holes at the top and bottom of the rotating shaft 303 alternate in sequence.

[0027] like Figure 5As shown, the device includes several material feeding components 4. Each material feeding component 4 includes a mounting rod 401 with a mounting groove on one end of its outer wall, a screw 402 fixed to the outer wall of the mounting rod 401 at the end away from the mounting groove, and a material feeding plate 403 with several through holes on its outer wall. The screw 402 and the mounting rod 401 are integrally machined and formed. The screw 402 is screwed into the threaded hole. A fixing pin 404 passes through and is inserted into the outer wall of one end of the mounting rod 401. The fixing pin 404 passes through and is inserted into the outer wall of the material feeding plate 403.

[0028] Example 2: Material feeding structure for shaping groove in pellet processing, referring to... Figure 6 The system includes two heat exchange mechanisms 5. Each heat exchange mechanism 5 includes a fixed plate 501 fixed to the inner wall of the middle part of the shaping groove 1, several heat exchange plates 502 fixed to the top outer wall of the fixed plate 501, a connecting plate 503 fixed to the top outer wall of the several heat exchange plates 502, and several heat dissipation fins 504 respectively fixed to the top outer wall of the connecting plate 503. Each heat exchange plate 502 has a semi-circular fixing groove on its outer wall. A rotating shaft 303 is fitted into the fixing groove. The several heat exchange plates 502 are respectively located between two adjacent mounting rods 401. The connecting plate 503 and several heat sinks 504 are integrally cast from brass. The two fixing plates 501 are welded together, the two connecting plates 503 are welded together, and after the two heat exchange mechanisms 5 are welded together, the semi-circular fixing groove formed on the inner side of the heat exchange plate 502 fits exactly on the outside of the rotating shaft 303. There is a certain gap between the rotating shaft 303 and the inner wall of the fixing groove. The two connecting plates 503 are also welded together at the top. The entire heat exchange mechanism 5 is immersed in the low temperature medium of the shaping tank 1 to absorb the heat of the liquid and conduct it out through the heat sinks 504. At the same time, multiple heat exchange plates 502 disperse and guide the pellets in the shaping tank 1.

[0029] like Figure 7 As shown, the heat exchange mechanism 6 includes a mounting frame 601 and several cooling fans 603 that are bolted to the upper outer wall of one side of the mounting frame 601. Two fixing blocks 602 are welded to the bottom outer wall of the mounting frame 601. The two fixing blocks 602 are bolted to the top outer wall of the shaping groove 1. When the cooling fans 603 are working, they force airflow onto the heat exchange fins 504, accelerating the flow of hot air on their surface, thereby enhancing the heat dissipation efficiency of the entire heat exchange mechanism 5 and maintaining the low temperature state of the low temperature medium.

[0030] Working principle: Multiple material-pushing structures are set at equal intervals along the length of the shaping tank 1. The drive motor 301 drives the rotating shaft 303 to rotate, which in turn drives multiple material-pushing plates 403 to rotate. The material-pushing plates 403 divert, push, and comb the balls, breaking up any clumps of balls that may accumulate. This causes the balls to be evenly distributed and slowly moved forward in the low-temperature medium (usually cold water or low-temperature air) within the shaping tank 1, forming an orderly arrangement. The heat released by the balls is transferred to the heat exchange plate 502 through the low-temperature medium, and then conducted to the heat sink 504 at the top via the integrally formed connecting plate 503. Multiple cooling fans 603 provide forced air cooling to the heat sink 504 exposed to the air, accelerating the dissipation of heat into the air and quickly and evenly reducing the temperature of the medium in the shaping tank. This provides an efficient and stable low-temperature shaping environment for the balls. At the same time, the multiple heat exchange plates 502 disperse the balls, causing them to move between adjacent heat exchange plates 502.

[0031] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A material feeding structure for a shaping groove based on pellet processing, comprising a mounting block (2) bolted to the outer wall of one side of the shaping groove (1), characterized in that, The top of the shaping groove (1) is provided with a transmission mechanism (3). The transmission mechanism (3) includes a transmission motor (301) connected to the outer wall of one side of the mounting block (2) by bolts, two fixing seats (302) respectively connected to the outer walls of the top and bottom of the shaping groove (1) by bolts, and a rotating shaft (303) with several threaded holes on the top and bottom outer walls. Each of the threaded holes is provided with a material feeding assembly (4). The material feeding assembly (4) includes a mounting rod (401) with a mounting groove on one end of its outer wall, a screw (402) fixed on the outer wall of the mounting rod (401) away from the mounting groove, and a material feeding plate (403) with several through holes on its outer wall. The rotating shaft (303) is provided with heat exchange mechanisms (5) on both sides. The heat exchange mechanism (5) includes a fixed plate (501) fixed on the inner wall of the middle part of the shaping groove (1), a number of heat exchange plates (502) fixed on the top outer wall of the fixed plate (501), a connecting plate (503) fixed on the top outer wall of the number of heat exchange plates (502), and a number of heat dissipation fins (504) respectively fixed on the top outer wall of the connecting plate (503). The top of the shaping groove (1) is provided with a heat dissipation mechanism (6), which includes a mounting frame (601) and several heat dissipation fans (603) that are respectively bolted to the upper outer wall of one side of the mounting frame (601).

2. The material feeding structure for the shaping groove based on pellet processing according to claim 1, characterized in that, Two reinforcing plates are welded to the inner wall of the middle part of the mounting block (2), and the two reinforcing plates are respectively welded to the inner wall of one side of the mounting block (2).

3. The material feeding structure for the shaping groove based on pellet processing according to claim 1, characterized in that, One end of the rotating shaft (303) is connected to one end of the output shaft of the transmission motor (301) via a coupling, and both ends of the rotating shaft (303) are respectively connected to the outer walls of two fixed seats (302) through bearings. The threaded holes at the top and bottom of the rotating shaft (303) alternate in sequence.

4. The material feeding structure for the shaping groove based on pellet processing according to claim 1, characterized in that, The screw (402) and the mounting rod (401) are integrally machined, and the screw (402) is screwed into the threaded hole. A fixing pin (404) is inserted through and inserted into the outer wall of one end of the mounting rod (401), and the fixing pin (404) is inserted through and inserted into the outer wall of the feeding plate (403).

5. The material feeding structure for the shaping groove based on pellet processing according to claim 1, characterized in that, A semi-circular fixing groove is opened on the outer wall of several heat exchange plates (502), and the rotating shaft (303) is sleeved in the fixing groove. The fixing plate (501), several heat exchange plates (502), connecting plate (503) and several heat sinks (504) are integrally cast. Two fixing plates (501) are welded together, and two connecting plates (503) are welded together.

6. The material feeding structure for the shaping groove based on pellet processing according to claim 1, characterized in that, Two fixing blocks (602) are welded to the bottom outer wall of the mounting bracket (601), and the two fixing blocks (602) are respectively connected to the top outer wall of the shaping groove (1) by bolts.

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