A kind of resonance forming equipment for highland barley pulp
Patent Information
- Application Number
- CN202522493692.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0004]本实用新型要解决的技术问题是提供一种青稞浆共振成型设备以解决现有的人工肉眼调节存在误差,导致夹紧块无法贴合模具,调试时间较长的问题
上述方案中,通过锯齿形夹持板、滑杆和第一弹簧的配合,在模具放入放置槽时自动挤压锯齿形夹持板,使滑杆移动并压缩弹簧,实现水平方向的自动调节和夹紧,无需人工肉眼多次调试,减少了水平尺寸调节的误差,再通过电动伸缩杆驱动夹持块下移,通过滑轨和固定螺杆调整夹持块位置,实现竖向尺寸的精确控制,同时对水平方向进行加固,提高了夹紧的精度和一致性,避免了人工调节的不稳定性,从而便于根据模具的厚度和尺寸灵活调整夹持面积,提升了设备的通用性。
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Figure CN224891818U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing technology, and in particular to a highland barley pulp resonance molding device. Background Technology
[0002] The highland barley pulp resonance molding equipment is a device specifically designed for highland barley food processing. By injecting the prepared highland barley pulp into a mold and applying mechanical vibration at a specific frequency, the internal structure of the pulp reaches a highly uniform, dense, and stable state in a very short time, thereby shaping it into the desired form.
[0003] Currently, most barley pulp resonance molding equipment on the market requires multiple manual adjustments based on the mold size. Due to the inherent errors in manual adjustments, the clamping blocks may not fit tightly against the mold surface during clamping, resulting in the clamping blocks failing to clamp the mold and causing the mold to tilt during vibration. Furthermore, the manual adjustments in multiple directions consume a significant amount of time, reducing work efficiency. Therefore, this application provides a barley pulp resonance molding equipment to meet these requirements. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a highland barley pulp resonance molding device to solve the problem that the existing manual visual adjustment has errors, which leads to the clamping block not being able to fit the mold and the debugging time being long.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A highland barley pulp resonance molding device includes: a resonance platform, a placement groove at the center of the top of the resonance platform, a mold body inside the placement groove, and a vibration motor installed at the center of the bottom of the resonance platform; horizontal adjustment components are provided around the mold body for adjusting the horizontal dimension of the mold; vertical adjustment components are provided at the upper ends of the four horizontal adjustment components for adjusting the vertical dimension of the mold and limiting the horizontal adjustment components.
[0006] Optionally, the leveling assembly includes a serrated clamping plate disposed inside the placement groove, and a serrated buffer pad is adhered to the outer wall of one end of the serrated clamping plate.
[0007] Optionally, the leveling assembly further includes a slide rod, which is fixedly connected to the other end of the serrated clamping plate, and the other end of the slide rod passes through the inner wall of the top of the resonant stage and is slidably connected thereto.
[0008] Optionally, the leveling assembly further includes a first spring, which is sleeved on the outer wall of the slide rod, and one end of the first spring is fixedly connected to the outer wall of the slide rod.
[0009] Optionally, the leveling assembly further includes a limiting ring, which is slidably connected to the outer wall of the slide rod and fixedly connected to the inner wall of the resonance platform. The other end of the first spring is fixedly connected to the limiting ring.
[0010] Optionally, the vertical adjustment assembly includes an electric telescopic rod, which is fixedly connected to the outer wall of the top end of the slide rod, and the output end of the electric telescopic rod is fixedly connected to a slide rail.
[0011] Optionally, the vertical adjustment assembly further includes a clamping block, which is slidably connected to the top outer wall of the slide rail, and the top of the clamping block is threaded with a plurality of fixing screws.
[0012] Optionally, the vertical adjustment component further includes a plurality of fixing holes, wherein the plurality of fixing holes are formed at one end of the slide rail and are horizontally and equidistantly distributed at the top of the slide rail, and the fixing holes are threadedly connected to the outer wall of the fixing screw.
[0013] Optionally, the vertical adjustment assembly further includes a limiting rod, which is fixedly connected to the bottom end of the other side of the slide rail, and a telescopic tube is fixedly connected to the top end of the other side of the slide rod. The limiting rod passes through the telescopic tube and the slide rod in sequence and is engaged with the inner wall of the resonance table.
[0014] Optionally, the vertical adjustment assembly further includes a second spring, which is sleeved on the outside of the telescopic tube. The top end of the second spring is fixedly connected to the telescopic tube, and the bottom end of the second spring is fixedly connected to the slide rod. A sliding groove is provided on the outer wall of the top end of the resonance platform, and the sliding groove is slidably connected to the telescopic tube and the second spring.
[0015] Compared with the prior art, this utility model has at least the following beneficial effects: In the above solution, the sawtooth clamping plate, slide bar, and first spring work together to automatically squeeze the sawtooth clamping plate when the mold is placed in the placement slot, causing the slide bar to move and compress the spring, thus achieving automatic horizontal adjustment and clamping. This eliminates the need for multiple manual adjustments and reduces errors in horizontal dimension adjustment. Furthermore, the clamping block is driven to move downwards by an electric telescopic rod, and its position is adjusted via a slide rail and a fixing screw, achieving precise control of the vertical dimension. At the same time, horizontal reinforcement is provided, improving the accuracy and consistency of clamping and avoiding the instability of manual adjustment. This allows for flexible adjustment of the clamping area according to the thickness and size of the mold, enhancing the versatility of the equipment. Attached Figure Description
[0016] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present invention and, together with the specification, further serve to explain the principles of the present invention and enable those skilled in the art to implement and use the present invention.
[0017] Figure 1 A frontal three-dimensional structural diagram of a highland barley pulp resonance molding equipment; Figure 2 A frontal cross-sectional schematic diagram of the three-dimensional structure of the highland barley pulp resonance molding equipment; Figure 3 This is a three-dimensional structural diagram of the horizontal adjustment component and the vertical adjustment component; Figure 4 A three-dimensional structural diagram of the horizontal adjustment component and the vertical adjustment component.
[0018] Figure label: 1. Resonance platform; 2. Placement groove; 3. Mold body; 4. Vibration motor; 5. Horizontal adjustment assembly; 501. Serrated clamping plate; 502. Slide rod; 503. Limiting ring; 504. First spring; 505. Serrated buffer pad; 6. Vertical adjustment assembly; 601. Electric telescopic rod; 602. Slide rail; 603. Clamping block; 604. Fixing screw; 605. Limiting rod; 606. Telescopic tube; 607. Second spring; 608. Slide groove; 609. Fixing hole.
[0019] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiment of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation
[0020] The following is a detailed description of the highland barley pulp resonance molding device provided by this utility model, in conjunction with the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; those skilled in the art can also use other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this utility model.
[0021] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.
[0022] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.
[0023] It is understood that the meanings of “on”, “above”, and “above” in this utility model should be interpreted in the broadest manner, such that “on” not only means “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” not only means “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.
[0024] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.
[0025] like Figures 1 to 4As shown, an embodiment of this utility model provides a highland barley pulp resonance molding device, including: a resonance platform 1, a placement groove 2 is provided at the center of the top of the resonance platform 1, a mold body 3 is arranged inside the placement groove 2, a vibration motor 4 is installed at the center of the bottom of the resonance platform 1, dampers are provided at the four corners of the resonance platform 1 to buffer the vibration generated by the vibration motor 4, buffer pads are adhered to the four corners of the bottom of the resonance platform 1 to further buffer the vibration generated by the vibration motor 4, horizontal adjustment components 5 are provided around the mold body 3, the horizontal adjustment components 5 are used to adjust the horizontal dimension of the mold, and vertical adjustment components 6 are provided at the upper end of the four horizontal adjustment components 5, the vertical adjustment components 6 are used to adjust the vertical dimension of the mold and limit the horizontal adjustment components 5.
[0026] like Figure 1 , Figure 3 as well as Figure 4 As shown, the horizontal adjustment assembly 5 includes a serrated clamping plate 501, which is disposed inside the placement groove 2. A serrated buffer pad 505 is adhered to the outer wall of one end of the serrated clamping plate 501. The serrated buffer pad 505 separates the mold body 3 from the serrated clamping plate 501 to prevent damage to the surface of the mold body 3 during clamping. The horizontal adjustment assembly 5 also includes a slide rod 502, which is fixedly connected to the other end of the serrated clamping plate 501. The clamping surface of the serrated clamping plate 501 is set in a serrated shape to increase friction and improve clamping efficiency. The other end of the slide rod 502 passes through the inner wall of the top of the resonance platform 1 and is slidably connected to it. The horizontal adjustment assembly 5 also includes a first spring 504. Four springs are set on the outer wall of the slide rod 502. One end of the first spring 504 is fixedly connected to the outer wall of the slide rod 502. The horizontal adjustment assembly 5 also includes a limiting ring 503. The limiting ring 503 is slidably connected to the outer wall of the slide rod 502 and fixedly connected to the inner wall of the resonance platform 1. The other end of the first spring 504 is fixedly connected to the limiting ring 503. When the mold body 3 applies pressure to the serrated clamping plate 501, the serrated clamping plate 501 applies pressure to the slide rod 502. The slide rod 502 compresses the first spring 504. At the same time, the first spring 504 applies reverse pressure to the slide rod 502. The slide rod 502 applies reverse pressure to the serrated clamping plate 501, so that the serrated clamping plate 501 and the mold body 3 fit tightly together.
[0027] like Figures 1 to 4As shown, the vertical adjustment assembly 6 includes an electric telescopic rod 601, which is fixedly connected to the top outer wall of the slide rod 502. The output end of the electric telescopic rod 601 is fixedly connected to the slide rail 602. The vertical adjustment assembly 6 also includes a clamping block 603. Both sides of the bottom end of the clamping block 603 are serrated to increase friction during vertical clamping. At the same time, a buffer pad is adhered to the bottom end of the serrated clamping position to prevent the mold body 3 from directly contacting the clamping block 603 and causing damage to the mold surface. The clamping block 603 is slidably connected to the top outer wall of the slide rail 602. Several fixing screws 604 are threadedly connected to the top of the clamping block 603 to adjust according to the thickness of the mold body 3. The clamping area of the clamping block 603 is then fixed to the slide rail 602 by a fixing screw 604 and a fixing hole 609. The vertical adjustment component 6 also includes several fixing holes 609, which are opened at the top of one side of the slide rail 602 and are horizontally equidistantly distributed at the top of the slide rail 602. The fixing holes 609 are threaded to the outer wall of the fixing screw 604. The vertical adjustment component 6 also includes a limit rod 605, which is fixedly connected to the bottom of the other side of the slide rail 602. A telescopic tube 606 is fixedly connected to the top of the other side of the slide rod 502, and the limit rod 605 passes through the telescopic tube 606 in sequence. The slide rod 502 engages with the inner wall of the resonance platform 1. The resonance platform 1 has several limiting holes, each engaging with the bottom end of the limiting rod 605. When the electric telescopic rod 601 moves downwards, its output drives the slide rail 602 downwards, which in turn drives the limiting rod 605 downwards. This causes the limiting rod 605 to pass through the telescopic tube 606 and the slide rod 502, engaging with the limiting hole and securing it together. This achieves the limiting and fixing of the horizontal adjustment component 5. Thus, while the electric telescopic rod 601 drives the clamping block 603 to vertically clamp the mold body 3, it also clamps its horizontal position, thereby improving clamping efficiency. Meanwhile, the electric telescopic rod 601 is used as a power source to improve the clamping accuracy. The vertical adjustment component 6 also includes a second spring 607, which is sleeved on the outside of the telescopic tube 606. The top end of the second spring 607 is fixedly connected to the telescopic tube 606. Through the elastic setting of the telescopic tube 606 and the second spring 607, it is avoided that when the electric telescopic rod 601 is driven to move downward, the output end of the electric telescopic rod 601 moves down too far, causing the limiting rod 605 to fail to engage with the limiting hole. The bottom end of the second spring 607 is fixedly connected to the slide rod 502. The top outer wall of the resonance platform 1 is provided with a sliding groove 608, which is slidably connected to the telescopic tube 606 and the second spring 607.
[0028] The working principle of the technical solution provided by this utility model is as follows: The mold body 3 containing the material is placed into the placement groove 2. The side of the mold body 3 presses against the serrated clamping plate 501, which in turn presses against the slide rod 502. This compresses the first spring 504 on the outer side of the slide rod 502, causing the slide rod 502 to move outward. Once the mold body 3 is completely placed into the placement groove 2, the slide rod 502 stops moving. At this point, the clamping block 603 is moved according to the area of the upper edge of the mold, causing the clamping block 603 to move towards the mold body 3. When a portion of the clamping block 603 overlaps with the upper edge of the mold body 3 in the vertical direction, the clamping block 603 is fixed to the slide rail 602 by the fixing screw 604. Together, the electric telescopic rod 601 is then activated. The output end of the electric telescopic rod 601 drives the clamping block 603 and slide rail 602 to move downwards. The slide rail 602 drives the clamping block 603 to move downwards, so that the clamping block 603 moves to the upper edge of the mold body 3 and clamps it. At the same time, the slide rail 602 drives the limiting rod 605 to move downwards, so that the limiting rod 605 passes through the telescopic tube 606 and the slide rod 502 and engages with the inner wall of the resonance table 1, thereby limiting the mold body 3 in both horizontal and vertical directions. At this time, the vibration motor 4 is activated, which drives the resonance table 1 to vibrate. The resonance table 1 drives the mold body 3 to vibrate, and the mold body 3 drives the material to vibrate.
[0029] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.
[0030] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.
Claims
1. A resonant molding device for highland barley pulp, characterized in that, include: A resonance platform, wherein a placement groove is provided at the center of the top of the resonance platform, and a mold body is provided inside the placement groove; and a vibration motor is installed at the center of the bottom of the resonance platform. The mold body is equipped with horizontal adjustment components around its perimeter, which are used to adjust the horizontal dimensions of the mold. Each of the four horizontal adjustment components is provided with a vertical adjustment component at its upper end. The vertical adjustment component is used to adjust the vertical dimension of the mold and to limit the horizontal adjustment component.
2. The highland barley pulp resonance molding equipment according to claim 1, characterized in that, The horizontal adjustment assembly includes a serrated clamping plate, which is disposed inside the placement groove, and a serrated buffer pad is adhered to the outer wall of one end of the serrated clamping plate.
3. The highland barley pulp resonance molding equipment according to claim 2, characterized in that, The horizontal adjustment assembly also includes a slide rod, which is fixedly connected to the other end of the serrated clamping plate. The other end of the slide rod passes through the inner wall of the top of the resonance stage and is slidably connected thereto.
4. The highland barley pulp resonance molding equipment according to claim 3, characterized in that, The horizontal adjustment assembly also includes a first spring, which is sleeved on the outer wall of the slide rod, and one end of the first spring is fixedly connected to the outer wall of the slide rod.
5. The highland barley pulp resonance molding equipment according to claim 4, characterized in that, The horizontal adjustment assembly also includes a limiting ring, which is slidably connected to the outer wall of the slide rod and fixedly connected to the inner wall of the resonance platform. The other end of the first spring is fixedly connected to the limiting ring.
6. The highland barley pulp resonance molding equipment according to claim 5, characterized in that, The vertical adjustment assembly includes an electric telescopic rod, which is fixedly connected to the outer wall of the top end of the slide rod, and the output end of the electric telescopic rod is fixedly connected to a slide rail.
7. The highland barley pulp resonance molding equipment according to claim 5, characterized in that, The vertical adjustment assembly also includes a clamping block, which is slidably connected to the top outer wall of the slide rail, and the top of the clamping block is threaded with several fixing screws.
8. The highland barley pulp resonance molding equipment according to claim 7, characterized in that, The vertical adjustment component also includes several fixing holes, which are opened at the top of one side of the slide rail and are horizontally and equidistantly distributed at the top of the slide rail. The fixing holes are threadedly connected to the outer wall of the fixing screw.
9. The highland barley pulp resonance molding equipment according to claim 8, characterized in that, The vertical adjustment assembly also includes a limiting rod, which is fixedly connected to the bottom end of the other side of the slide rail. A telescopic tube is fixedly connected to the top end of the other side of the slide rod. The limiting rod passes through the telescopic tube and the slide rod in sequence and engages with the inner wall of the resonance table.
10. The highland barley pulp resonance molding equipment according to claim 9, characterized in that, The vertical adjustment assembly also includes a second spring, which is sleeved on the outside of the telescopic tube. The top end of the second spring is fixedly connected to the telescopic tube, and the bottom end of the second spring is fixedly connected to the slide rod. A sliding groove is provided on the outer wall of the top of the resonance platform, and the sliding groove is slidably connected to the telescopic tube and the second spring.