A manual tobacco bundling box with adjustable bundling space

CN224891824UActive Publication Date: 2026-10-27BIJIE COMPANY OF GUIZHOU TOBACCO
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Patent Information

Application Number
CN202522459879.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-20
Publication Date
2026-10-27
Estimated Expiration
2035-11-20

AI Technical Summary

Technical Problem

[0002]烟农在交售烤烟前需将烤后烟叶经过初分级后,按照每捆3KG或5KG的要求压实后,用绳捆上,传统烟叶打捆方式包括两步:1.向顶部开口的箱体放烟叶,所放烟叶重量全凭烟农经验而定或者预先称量确定,存在操作麻烦或重量不达标的问题;2.烟叶放好后,在烟叶上方放压板,在压板上放砖块或者烟农持续按压,达到一定时间后用绳捆上,存在操作不便或压实力度不达标的问题,压实力度太大,烟叶会被压得过紧而出油,出现板结和有油印的情况,这样的烟叶不符合烤烟收购要求,压实力度太小体积过大,不便于存储和运输,现有技术为了解决上述问题采用打捆机,打捆机包括顶部开口的箱体,箱体下部设有称重装置,能够确保打捆烟叶的重量符合要求,打捆机还包括烟叶压板,烟叶压板连接升降机构,升降机构通过按键控制,这样的打捆机存在如下问题:1.制造成本和使用成本均较高;2.按键控制升降机构带着烟叶压板压实烟叶,但对烟叶压实程度还是全凭烟农经验而定,常常存在烟叶压实不达标的问题

Benefits of technology

本实用新型所提出的可调打捆空间的烤烟手动打捆箱,使用时,首先在箱体内铺捆绑绳,捆绑绳的两端分别从箱体两侧凹槽穿出,然后向箱体内放烟叶,烟叶放在烟叶承载板上,称重传感器实时检测烟叶重量并传输给控制器,控制器控制重量输出设备输出重量,在达到要求重量后,使捆绑绳两端位于一个凹槽内,向箱体内放压板,使压板一端铰接于箱体上,铰接位置为要求重量烟叶压实高度,按压手柄压板水平后使压板通过卡扣固定于箱体上,将捆绑绳两端拉紧绑在一起,在一定时间后,通过卡扣打开压板,取出打捆好的烟叶,该打捆箱结构简单,制造成本低,无需消耗能源,使用成本低。打捆重量通过重量传感器确定,能够确保打捆烟叶的重量符合要求,操作简便;根据要求重量烟叶压实高度确定压板高度,能保证烟叶压实达标,实现了烟叶打捆重量一致、体积一致,最终实现规格一致。该打捆箱能打捆不同重量烟叶,并能保证每个重量烟叶打捆规格一致。

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Abstract

This utility model discloses a manual tobacco baling box with adjustable baling space. It includes a box body with openings on the top and one side. A tobacco leaf support plate is installed inside the box. A weighing sensor is installed between the tobacco leaf support plate and the bottom surface of the box body. The weighing sensor is connected to a controller, which is connected to a weight output device. Grooves for rope ends to pass through are provided on opposite side walls of the box body. The bottom surface of the grooves is flush with the bottom surface of the box body. A pressure plate is installed vertically inside the box body. One end of the pressure plate is hinged to different heights of the box body via a hinge, and the other end has a handle at different heights to adjust the compaction height of tobacco leaves of different weights. After pressing the handle to make the pressure plate horizontal, the pressure plate is fixed to the box body by a buckle. This baling box has a simple structure, low manufacturing cost, requires no energy consumption, and has low operating cost. It achieves consistent weight and volume of bundled tobacco leaves, ultimately resulting in consistent specifications.
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Description

Technical Field

[0001] This utility model relates to the field of flue-cured tobacco purchasing technology, and in particular to a manual flue-cured tobacco baling box with adjustable baling space. Background Technology

[0002] Before selling their flue-cured tobacco, farmers need to perform initial grading of the leaves, then compact them to a weight of 3kg or 5kg per bundle before tying them with rope. The traditional method involves two steps: 1. Placing the tobacco leaves into a box with an open top. The weight of the leaves depends entirely on the farmer's experience or pre-weighing, which can be cumbersome or result in insufficient weight. 2. After placing the leaves, placing a pressure plate on top, then placing bricks on the plate or having the farmer continuously press down for a certain time before tying them with rope. This method is inconvenient and can result in insufficient pressure. Excessive pressure can cause the leaves to become too tightly packed, releasing oil, resulting in hardening and oil stains. The tobacco leaves do not meet the requirements for flue-cured tobacco purchase; their compaction is too weak and their volume is too large, making them inconvenient for storage and transportation. Existing technology uses balers to solve these problems. Balers include a box with an open top and a weighing device at the bottom to ensure the weight of the baled tobacco leaves meets requirements. The baler also includes a tobacco leaf pressing plate connected to a lifting mechanism controlled by buttons. However, such balers have the following problems: 1. High manufacturing and operating costs; 2. While the button-controlled lifting mechanism uses the pressing plate to compact the tobacco leaves, the degree of compaction still depends entirely on the tobacco farmer's experience, often resulting in substandard compaction. Utility Model Content

[0003] In view of this, the purpose of this utility model is to provide a manual baling box for flue-cured tobacco with adjustable baling space to solve the technical problems mentioned in the background art.

[0004] The objective of this utility model is achieved through the following technical solution: A manually operated tobacco baling box with adjustable baling space includes a box body with openings on the top and one side. A tobacco leaf support plate is installed inside the box body. A weighing sensor is installed between the tobacco leaf support plate and the bottom surface of the box body. The weighing sensor is connected to a controller, which is connected to a weight output device. Grooves for rope ends to pass through are provided on opposite side walls of the box body. The bottom surface of the grooves is flush with the bottom surface of the box body. A pressure plate is vertically movable inside the box body. One end of the pressure plate is hinged to different heights of the box body via a hinge, and the other end has a handle. Different heights correspond to different weights of tobacco leaves being compacted. After pressing the handle to make the pressure plate horizontal, the pressure plate is fixed to the box body by a buckle.

[0005] Furthermore, one end of the pressure plate can be hinged to two different heights of the box body, one height being the compaction height of 3KG tobacco leaves and the other height being the compaction height of 5KG tobacco leaves.

[0006] Furthermore, the bottom of the box is equipped with casters, and one end of the box is equipped with a push-pull structure.

[0007] Furthermore, the push-pull structure is a pull rope.

[0008] Furthermore, the buckle includes two movable plates, which are located opposite each other on the top surface of the pressure plate. At least two movable rods are vertically connected to the opposite sides of the two movable plates. Each movable rod on the top surface of the pressure plate is provided with a retaining ring. The movable rod passes through the retaining ring at the corresponding position. A tension spring is sleeved on the movable rod, with its two ends connected to the retaining ring and the movable plate respectively. The box body is provided with a set of fixing holes at different heights. Each set of fixing holes includes multiple fixing holes, and each set of multiple fixing holes is matched with multiple movable rods of the buckle. The end of the movable rod can extend into the fixing hole.

[0009] Furthermore, the hinge component includes a first hinge seat disposed at one end of the pressure plate and a plurality of second hinge seats and hinge shafts disposed at different heights on the inner wall of the box. The hinge shafts can be inserted into the hinge holes of the first hinge seat and the second hinge seat.

[0010] The beneficial effects of this utility model are: The adjustable-space manual tobacco baling box proposed in this utility model involves first laying baling ropes inside the box, with both ends of the ropes passing through grooves on both sides of the box. Then, tobacco leaves are placed inside the box and placed on a tobacco leaf support plate. A weighing sensor detects the weight of the tobacco leaves in real time and transmits the data to a controller. The controller controls the weight output device to output the weight. Once the required weight is reached, the two ends of the baling ropes are positioned in a groove, and a pressure plate is placed inside the box. One end of the pressure plate is hinged to the box, with the hinge position corresponding to the required weight of tobacco leaves. After pressing the handle to make the pressure plate horizontal, the pressure plate is fixed to the box by a buckle. The two ends of the baling ropes are then pulled tight and tied together. After a certain period of time, the pressure plate is opened by the buckle, and the baled tobacco leaves are removed. This baling box has a simple structure, low manufacturing cost, requires no energy consumption, and has low operating cost. The baling weight is determined by a weight sensor, ensuring that the weight of the baled tobacco leaves meets the requirements, and the operation is simple. The height of the pressing plate is determined according to the required compaction height of the tobacco leaves of the required weight, ensuring that the tobacco leaves are compacted to the standard, achieving consistent baling weight, volume, and ultimately specifications. This baling box can bale tobacco leaves of different weights and ensure that the baling specifications of each weight are consistent.

[0011] By setting up moving wheels and a push-pull structure, the movement of the bundled tobacco leaves from the tobacco farmer's sorting point to the bundled tobacco stacking point is realized. Once the bundled tobacco is stacked, the pressure plate is opened by the buckle, and the tobacco leaves are tied with binding rope, which can save baling time. In addition, the baling box can also be used as a trolley for transporting bundled tobacco leaves, saving time and effort.

[0012] The buckle includes two movable plates, multiple movable rods, a retaining ring on the top surface of the pressure plate, a tension spring, and fixing holes on the box body. When the pressure plate is fixedly connected to the box body by the buckle, the multiple movable rods of the buckle extend into a corresponding set of multiple fixing holes. To open the pressure plate, use your hand to bring the two movable plates closer together, and then pull the pressure plate upward by removing the ends of the movable rods from the fixing holes.

[0013] Other advantages, objectives, and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination and study, or may be learned from practice of this invention. The objectives and other advantages of this invention can be realized and obtained through the following description. Attached Figure Description

[0014] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings, wherein: Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a two-dimensional structural diagram of the present invention from a second perspective.

[0016] Figure 3 This is a schematic diagram of the third-view three-dimensional structure of this utility model.

[0017] In the diagram: 1. Box body; 2. Tobacco leaf support plate; 3. Control box; 4. Limiting plate; 5. Groove; 6. Pressure plate; 7. Movable plate; 8. Movable rod; 9. Snap ring; 10. Tension spring; 11. Fixing hole; 12. Moving wheel; 13. Pull rope; 14. First hinge seat; 15. Second hinge seat; 16. Hinge shaft; 17. Handle. Detailed Implementation

[0018] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be understood that the preferred embodiments are for illustrative purposes only and are not intended to limit the scope of protection of the present invention.

[0019] like Figure 1-3The adjustable baling space manual tobacco baling box shown includes a box body 1 with openings at the top and front. A tobacco leaf support plate 2 is provided inside the box body 1. A weighing sensor is provided between the tobacco leaf support plate 2 and the bottom surface of the box body 1. The weighing sensor is connected to a controller, and the controller is connected to a weight output device, which is a voice announcer, an alarm, and / or a weight display. The weighing sensor, controller, and weight output device are existing conventional electronic components. The controller is located inside a control box 3, and the weight output device is located on the control box 3. The control box 3 is fixed to the upper middle of the left side of the box body 1. A limit plate 4 is provided on the front side of the box body 1 to limit the tobacco leaf support plate 2. Two grooves 5 for rope ends to pass through are provided on the left and right walls of the box body 1, respectively. The bottom surface of the grooves 5 is flush with the inner bottom surface of the box body 1. The grooves 5 on the left and right walls of the box body 1 are opposite each other. A pressure plate 6 is provided inside the box body 1, which can move up and down. The rear end of the pressure plate 6 can be hinged to the box body 1 at different heights through a hinge. The front end is provided with a handle 17. The rear end of the handle 17 is located at the rear end of the pressure plate 6, which can enhance the strength of the pressure plate 6. Different heights are the compaction heights of different weights of tobacco leaves. After pressing the handle 17 to make the pressure plate horizontal, the pressure plate 6 is fixed to the box body 1 by a buckle. Different heights are the compaction heights of different weights of tobacco leaves (for example, the pressure plate can be fixed to the box body 1 at two different heights through a buckle, one height is the compaction height of 3KG tobacco leaves, and the other height is the compaction height of 5KG tobacco leaves). The hinge includes a first hinge seat 14 disposed at one end of the pressure plate 6, a plurality of second hinge seats 15 disposed at different heights on the inner wall of the housing 1, and a hinge shaft 16. The hinge shaft 16 can be inserted into the hinge holes of the first hinge seat 14 and the second hinge seats 15 located at different heights in the housing, and the pressure plate corresponds to the opening of the second hinge seat. The buckle includes two movable plates 7, which are located opposite each other on the top surface of the pressure plate 6. Two movable rods 8 are vertically connected to the opposite sides of the two movable plates 7. The movable rods 8 are located at the ends of the movable plates 7. Each movable rod 7 is provided with a retaining ring 9 on the top surface of the pressure plate 6. The movable rod 8 passes through the retaining ring 9 at the corresponding position. A tension spring 10 is sleeved on the movable rod 8, with its two ends connected to the retaining ring 9 and the movable plate 6 respectively. The box body 1 has a set of fixing holes 11 at different heights. Each set of fixing holes 11 includes four fixing holes. The four fixing holes are divided into two groups and are located on the left side wall and the right side wall of the box body 1 respectively. The fixing holes on the left side wall and the right side wall of the box body 1 correspond one-to-one. Each group of four fixing holes 11 is matched with the four movable rods 8 of the buckle. The end of the movable rod 8 can extend into the fixing hole 11. The lower end of the groove 5 is located below the fixing hole 11. The buckle can also be other existing conventional structures. The bottom of the box 1 is equipped with casters 12, and one end of the box 1 is equipped with a push-pull structure, which is a pull rope 13 connected to the rear end of the box 1.

[0020] The adjustable baling space manual tobacco baling box proposed in this utility model involves first laying two binding ropes inside the box body 1, with both ends of the ropes passing through grooves 5 on both sides of the box body 1. Then, tobacco leaves are placed inside the box body 1 and placed on the tobacco leaf support plate 2. A weighing sensor detects the weight of the tobacco leaves in real time and transmits the data to the controller. The controller controls the weight output device to output the weight. Once the required weight is reached, the two ends of the binding ropes are positioned in one groove 5, and a pressure plate 6 is placed inside the box body 1. The rear end of the pressure plate 6 is hinged to the box body 1, with the hinge position being the required weight of tobacco leaf compaction height. After pressing the handle 17 to make the pressure plate horizontal, the pressure plate 14 is fixed to the box body 1 by a buckle. The two ends of the binding ropes are pulled tight and tied together. After a certain period of time, the pressure plate 14 is opened by the buckle, and the baled tobacco leaves are taken out. This baling box has a simple structure, low manufacturing cost, requires no energy consumption, and has low operating cost. The baling weight is determined by a weight sensor, ensuring that the weight of the baled tobacco leaves meets the requirements, and the operation is simple. The height of the pressure plate 6 is determined according to the required compaction height of the tobacco leaves of the required weight, ensuring that the tobacco leaves are compacted to the standard, achieving consistent baling weight, volume, and ultimately specifications. This baling box can bale tobacco leaves of different weights and ensure that the baling specifications of each weight are consistent.

[0021] The movement of the baled tobacco leaves from the tobacco farmer's sorting point to the baled tobacco stacking point is achieved by setting the moving wheels 12 and the push-pull structure. After reaching the baled tobacco stacking point, the pressure plate 6 is opened by the buckle, and the tobacco leaves are tied with the binding rope, which can save baling time. In addition, the baling box can be used as a trolley for transporting baled tobacco leaves, saving time and effort.

[0022] The buckle includes two movable plates 7, multiple movable rods 8, a retaining ring 9 set on the top surface of the pressure plate 6, a tension spring 10, and fixing holes 11 set on the housing 1. When the pressure plate 6 is fixedly connected to the housing 1 by the buckle, the four movable rods 8 of the buckle extend into a corresponding set of four fixing holes 11. To open the pressure plate 6, use your hand to bring the two movable plates 7 close to each other, and then pull the pressure plate 6 upward by removing the ends of the movable rods 8 from the fixing holes 11.

[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of this technical solution, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A manually operated tobacco baling box with adjustable baling space, characterized in that: It includes a box (1) with an opening at the top and one side. A tobacco leaf support plate (2) is provided inside the box (1). A weighing sensor is provided between the tobacco leaf support plate (2) and the bottom surface of the box (1). The weighing sensor is connected to a controller. The controller is connected to a weight output device. Grooves (5) for rope ends to pass through are provided on the opposite side walls of the box (1). The bottom surface of the groove (5) is flush with the bottom surface inside the box (1). A pressure plate (6) is provided inside the box (1) and moves up and down. One end of the pressure plate (6) can be hinged to different heights of the box (1) through a hinge. The other end is provided with a handle (17). Different heights are the compaction heights of tobacco leaves of different weights. After pressing the handle (17) to make the pressure plate horizontal, the pressure plate (6) is fixed to the box (1) by a buckle.

2. The manually operated tobacco baling box with adjustable baling space according to claim 1, characterized in that: One end of the pressure plate (6) can be hinged to two different heights of the box body (1), one height being the 3KG tobacco leaf compaction height and the other height being the 5KG tobacco leaf compaction height.

3. The manually operated tobacco baling box with adjustable baling space according to claim 1 or 2, characterized in that: The bottom of the box (1) is provided with casters (12), and one end of the box (1) is provided with a push-pull structure.

4. The manually operated tobacco baling box with adjustable baling space according to claim 3, characterized in that: The push-pull structure is a pull rope (13).

5. The manually operated tobacco baling box with adjustable baling space according to claim 3, characterized in that: The buckle includes two movable plates (7), which are located opposite each other on the top surface of the pressure plate (6). At least two movable rods (8) are vertically connected to the opposite sides of the two movable plates (7). Each movable rod (8) on the top surface of the pressure plate (6) is provided with a retaining ring (9). The movable rod (8) passes through the retaining ring (9) at the corresponding position. A tension spring (10) is sleeved on the movable rod (8) with its two ends connected to the retaining ring (9) and the movable plate (7) respectively. The box body (1) is provided with a set of fixing holes (11) at different heights. Each set of fixing holes (11) includes multiple fixing holes. Each set of multiple fixing holes is matched with multiple movable rods (8) of the buckle. The end of the movable rod (8) can extend into the fixing hole (11).

6. The manually operated tobacco baling box with adjustable baling space according to claim 3, characterized in that: The hinge includes a first hinge seat (14) disposed at one end of the pressure plate (6), a plurality of second hinge seats (15) disposed at different heights on the inner wall of the housing (1), and a hinge shaft (16). The hinge shaft (16) can be inserted into the hinge holes of the first hinge seat (14) and the second hinge seat (15), and the pressure plate corresponds to the opening of the second hinge seat.