Sterilization and disinfection of traditional Chinese medicine decoction pieces germination device
Patent Information
- Application Number
- CN202522645946.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-14
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-14
AI Technical Summary
[0004]本实用新型为了解决现有技术的紫外线灭菌装置,由于输送通过灭菌灯下部,灭菌过程中保持静止,灭菌均匀性不足的技术问题,进而提供了一种灭菌消毒的中药饮片发芽装置
1、饮片种子通过进料管落于转盘上的涡轨板中心,转盘匀速转动带动种子沿涡轨板的漩涡轨道滚动的同时向外圈行进,通过涡轨板延长了种子于转盘上的停留时间,翻滚的种子被上部紫外线灭菌灯直射,实现无死角灭菌,灭菌均匀性非常好。
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Figure CN224893052U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of traditional Chinese medicine decoction pieces technology, specifically to a device for germinating sterilized and disinfected traditional Chinese medicine decoction pieces. Background Technology
[0002] The germination and processing of Chinese medicinal herbs is one of the core techniques with a long history in the field of traditional Chinese medicine. Germinated Chinese medicinal herbs, such as malt, germinated rice, soybean sprouts, and rice sprouts, occupy an important position in clinical applications and the health industry due to their unique medicinal activities. With the acceleration of the modernization and standardization of traditional Chinese medicine, the market has placed higher demands on the yield, quality stability, and hygiene and safety of germinated Chinese medicinal herbs. In particular, the optimization of the seed sterilization and germination cultivation processes has become a key issue that the industry urgently needs to address.
[0003] In the existing technological system, the sterilization treatment of Chinese herbal medicine seeds before germination is mostly carried out in a decentralized and single manner, and an integrated solution that is deeply integrated with the germination and cultivation process has not yet been formed. On the one hand, traditional sterilization methods have significant limitations. Although high-temperature sterilization can disinfect microorganisms, it is easy to destroy the enzyme activity and embryo vitality inside the seeds, resulting in a significant reduction in germination rate. Although low-temperature sterilization methods such as ultraviolet light, ozone, and low-temperature humid heat can preserve seed vitality, they generally have problems such as insufficient sterilization uniformity and many blind spots in sterilization. It is difficult to completely remove harmful microorganisms such as mold and bacteria on the seed surface, which can easily cause mold contamination during germination, affecting the quality of the medicinal materials and the safety of medication. Utility Model Content
[0004] In order to solve the technical problem of insufficient sterilization uniformity in existing ultraviolet sterilization devices, which are kept stationary during the sterilization process because the material is transported through the lower part of the sterilization lamp, the present invention provides a germination device for sterilizing and disinfecting traditional Chinese medicine decoction pieces.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a sterilization and disinfection device for germinating Chinese herbal medicine slices, comprising: a bottom cylinder, a bottom cylinder port and a top cover, ultraviolet sterilization lamps are evenly distributed and connected to the inner top wall of the top cover, a vortex plate is connected to the circumferential side wall of the top cover below the ultraviolet sterilization lamps, a feed pipe is connected to the top wall of the top cover at the center of the vortex plate, a turntable is provided with a gap at the lower end of the vortex plate, the gap between the lower end of the vortex plate and the upper surface of the turntable is smaller than the seed particle size, a gap larger than the seed particle size is left between the edge of the turntable and the inner wall of the bottom cylinder, a rotating shaft is concentrically connected to the lower surface of the turntable, the rotating shaft is rotatably connected to the bottom wall of the bottom cylinder, and the rotating shaft is connected to a power mechanism.
[0006] Preferably, the upper half of the vortex rail plate is evenly connected with brackets, which are connected to the inner wall of the top cover.
[0007] Preferably, the inner wall of the bottom cylinder at the bottom of the turntable is connected to an inclined plate, the rotating shaft is rotatably connected to the inclined plate, and a discharge port is opened on the side wall of the bottom cylinder at the lowest point of the inclined plate.
[0008] Preferably, the power mechanism includes a servo motor, the servo motor bracket is connected to the bottom wall of the bottom cylinder, and a gear one is connected to the motor shaft end. Gear one and gear two are meshed and reduced in speed. Gear two is connected to the rotating shaft.
[0009] Preferably, the vortex rail plate is made of stainless steel, and the surface of the vortex rail plate is polished to a mirror finish.
[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. The medicinal slices seeds fall into the center of the vortex plate on the turntable through the feed pipe. The turntable rotates at a constant speed, causing the seeds to roll along the vortex track of the vortex plate and move outward. The vortex plate extends the time that the seeds stay on the turntable. The rolling seeds are directly irradiated by the ultraviolet sterilization lamp above, achieving sterilization without dead angles and with very good sterilization uniformity.
[0011] 2. The stainless steel mirror finish of the vortex rail plate enhances ultraviolet reflectivity, better reflecting ultraviolet rays onto the seeds and further improving the sterilization effect. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ; Figure 2 This is a schematic cross-sectional view of the structure of this utility model; Figure 3 This is a schematic diagram of the structure of the present invention. Figure 2 .
[0013] In the diagram: 1. Bottom cylinder; 2. Top cover; 3. Ultraviolet sterilization lamp; 4. Vortex plate; 5. Feed pipe; 6. Turntable; 7. Rotating shaft; 8. Power mechanism; 81. Servo motor; 82. Gear 1; 83. Gear 2; 9. Support; 10. Inclined plate; 11. Discharge port. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] The rotary connection described in this device refers to the axial fixation of the bearing by mounting the bearing on the shaft, with a spring retaining ring groove provided on the shaft or shaft hole, and the rotation achieved by locking the elastic retaining ring in the retaining ring groove; the hinge connection refers to the connection method that allows movement through connecting parts such as hinges, pins, and short shafts.
[0016] The present invention will now be described in detail with reference to the accompanying drawings.
[0017] The following is in conjunction with the appendix Figure 1-3 This embodiment describes a sterilization and disinfection device for germinating Chinese herbal medicine slices, comprising: a bottom cylinder 1, a top cover 2 at the end of the bottom cylinder 1, ultraviolet sterilization lamps 3 evenly distributed on the inner top wall of the top cover 2, a vortex plate 4 connected to the circumferential side wall of the top cover 2 below the ultraviolet sterilization lamps 3, a feed pipe 5 connected to the top wall of the top cover 2 at the center of the vortex plate 4, a turntable 6 provided with a gap at the lower end of the vortex plate 4, the gap between the lower end of the vortex plate 4 and the upper surface of the turntable 6 being smaller than the seed particle size, and a gap larger than the seed particle size between the edge of the turntable 6 and the inner wall of the bottom cylinder 1, and a rotating shaft 7 concentrically connected to the lower surface of the turntable 6, the rotating shaft 7 being rotatably connected to the bottom wall of the bottom cylinder 1, and the rotating shaft 7 being connected to a power mechanism 8.
[0018] The seeds of medicinal slices fall into the center of the vortex plate 4 on the turntable 6 through the feed pipe 5. The power mechanism 8 drives the turntable 6 to rotate at a constant speed through the rotating shaft 7. The turntable 6 drives the seeds to roll along the vortex track of the vortex plate 4 and move outward. The vortex plate 4 greatly extends the rolling time of the seeds on the turntable within the limited space on the upper surface of the turntable 6. The rolling seeds are directly irradiated by the ultraviolet sterilization lamp 3 above, achieving sterilization without dead angles and with very good sterilization uniformity.
[0019] The upper half of the vortex plate 4 is evenly connected with brackets 9, which are connected to the inner wall of the top cover 2.
[0020] The bracket 9 fixes each layer of the vortex plate 4 to prevent the vortex plate 4 from contacting the turntable 6 under its own elasticity and causing wear. The upper bracket 9 will not interfere with the movement of the seeds below.
[0021] An inclined plate 10 is connected to the inner wall of the bottom cylinder 1 at the bottom of the turntable 6. The rotating shaft 7 is rotatably connected to the inclined plate 10. A discharge port 11 is opened on the side wall of the bottom cylinder 1 at the lowest point of the inclined plate 10.
[0022] After the seeds are discharged through the vortex plate 4, they fall onto the inclined plate 10 along the gap between the edge of the turntable 6 and the inner wall of the bottom cylinder 1, and roll down the inclined plate 10 to the discharge port 11 for easy collection.
[0023] The power mechanism 8 includes a servo motor 81. The bracket part of the servo motor 81 is connected to the bottom wall of the bottom cylinder 1. The shaft end of the motor 81 is connected to a gear 82. The gear 82 and the gear 83 are meshed and decelerated. The gear 83 is connected to the rotating shaft 7.
[0024] Servo motor 81 drives gear 82 to rotate, and gear 82 drives shaft 7 to rotate through gear 83. The sterilization time is controlled by controlling the speed of servo motor 81, and the deceleration engagement allows for more precise adjustment.
[0025] The vortex rail plate 4 is made of stainless steel, and its surface is polished to a mirror finish.
[0026] The vortex rail plate 4 features a stainless steel mirror finish, which enhances the UV reflectivity, allowing UV rays to be better reflected onto the seeds and further improving the sterilization effect.
[0027] In the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0028] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0029] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for germinating sterilized and disinfected traditional Chinese medicine decoction pieces, comprising: Bottom cylinder (1), bottom cylinder (1) port and top cover (2). The features are as follows: ultraviolet sterilization lamps (3) are evenly distributed on the inner top wall of the top cover (2), and a vortex plate (4) is connected to the circumferential side wall of the top cover (2) below the ultraviolet sterilization lamps (3). The top wall of the top cover (2) at the center of the vortex plate (4) is connected to the feed pipe (5). A turntable (6) is provided with a gap at the lower end of the vortex plate (4). The gap between the lower end of the vortex plate (4) and the upper surface of the turntable (6) is smaller than the seed particle size. A gap larger than the seed particle size is left between the edge of the turntable (6) and the inner wall of the bottom cylinder (1). A rotating shaft (7) is concentrically connected to the lower surface of the turntable (6). The rotating shaft (7) is rotatably connected to the bottom wall of the bottom cylinder (1). The rotating shaft (7) is connected to the power mechanism (8).
2. The sterilization and disinfection device for germinating Chinese herbal medicine slices according to claim 1, characterized in that: The upper half of the vortex rail plate (4) is evenly connected with brackets (9), which are connected to the inner wall of the top cover (2).
3. The sterilization and disinfection device for germinating Chinese herbal medicine slices according to claim 1, characterized in that: The bottom cylinder (1) at the bottom of the turntable (6) is connected to an inclined plate (10) on its inner wall. The rotating shaft (7) is rotatably connected to the inclined plate (10). A discharge port (11) is opened on the side wall of the bottom cylinder (1) at the lowest point of the inclined plate (10).
4. The sterilization and disinfection device for germinating Chinese herbal medicine slices according to claim 1, characterized in that: The power mechanism (8) includes a servo motor (81), the bracket of the servo motor (81) is connected to the bottom wall of the bottom cylinder (1), and the shaft end of the motor (81) is connected to a gear one (82). The gear one (82) and gear two (83) are meshed and decelerated. The gear two (83) is connected to the rotating shaft (7).
5. The sterilization and disinfection device for germinating Chinese herbal medicine slices according to claim 1, characterized in that: The vortex rail plate (4) is made of stainless steel and the surface of the vortex rail plate (4) is polished to a mirror finish.