Anti-reflux condenser for esterification
Patent Information
- Application Number
- CN202522281057.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0005]针对现有技术的不足,本实用新型提供了一种用于酯化反应的防回流冷凝器,以解决背景技术中提出的现有技术,在酯化反应过程中,由于产物含有水,因此容易形成水蒸气吸附在釜体内壁上,在冷凝后变成液滴并回流至釜体内,影响反应的正向进行的问题
[0017]与现有技术相比,本实用新型提供了一种用于酯化反应的防回流冷凝器,具备以下有益效果:
Smart Images

Figure CN224893383U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction equipment technology, specifically to an anti-reflux condenser for esterification reactions. Background Technology
[0002] Esterification is a type of organic chemical reaction in which an alcohol reacts with a carboxylic acid or an oxygen-containing inorganic acid to form an ester and water. The esterification reaction of a carboxylic acid with an alcohol is reversible. A typical esterification reaction is the reaction of ethanol and acetic acid to produce ethyl acetate, which has an aromatic odor and is a raw material for the manufacture of dyes and pharmaceuticals. Esterification is widely used in fields such as organic synthesis.
[0003] In existing reactor equipment, during the esterification reaction, the product contains water, which easily forms water vapor that adsorbs onto the inner wall of the reactor. After condensation, the water vapor turns into droplets and flows back into the reactor, affecting the forward progress of the reaction. To address this, we propose an anti-reflux condenser for the esterification reaction. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides an anti-reflux condenser for esterification reactions, which solves the problem mentioned in the background art that, during the esterification process, because the product contains water, water vapor is easily formed and adsorbed on the inner wall of the reactor. After condensation, the water vapor becomes droplets and flows back into the reactor, affecting the forward progress of the reaction.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a backflow-preventing condenser for esterification reactions, comprising:
[0008] Reactor body;
[0009] A shielding cover is placed on the reactor body, and the shielding cover is equipped with multiple latches on the reactor body;
[0010] A condensing mechanism is mounted on a shielding cover. The condensing mechanism includes a motor, a condensing plate, and multiple connecting plates. The motor is mounted on the shielding cover. The condensing plate and multiple connecting plates are fixedly connected inside the shielding cover. A condensing tube is installed inside the condensing plate, with an inlet pipe and an outlet pipe connected to both ends of the condensing tube. Both the inlet pipe and the outlet pipe extend through the shielding cover. The output end of the motor extends through the shielding cover and is fixedly connected to a fixed shaft. The fixed shaft extends through the condensing plate and is fixedly connected to two support plates. A scraper is detachably connected to each support plate. A guide groove is fixedly connected between the support plates and the fixed shaft. An outlet is provided on the guide groove. A collection tank is fixedly connected between the multiple connecting plates. A drain pipe is connected to the collection tank and extends through the cover plate. A valve is installed on the drain pipe for condensation and water drainage.
[0011] Preferably, a rotating ring is rotatably sleeved on the collection tank, two support frames are fixedly connected to the rotating ring, a support seat is fixedly connected to the support frame, and the support seat is fixedly connected to the guide channel and the support plate.
[0012] Furthermore, the support plate is detachably connected to two threaded grooves, and the scraper is fixedly connected to an mounting plate. The mounting plate has two mounting holes, and bolts are placed in the mounting holes. The bolts are threaded into the threaded grooves.
[0013] Furthermore, the support plate is provided with a positioning groove, and a positioning block is fixedly connected to the mounting plate, the positioning block being located within the positioning groove.
[0014] Furthermore, the shielding cover has a sealing groove, and a sealing ring is fixedly connected to the reactor body. The sealing ring is adapted to the sealing groove, and a sealing gasket is provided between the sealing groove and the sealing ring.
[0015] Based on the aforementioned scheme, a flow guide block is fixedly connected inside the collection tank.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, this utility model provides a backflow-proof condenser for esterification reactions, which has the following beneficial effects:
[0018] This anti-backflow condenser for esterification reactions, through the cooperation of the inlet pipe, condenser pipe, condenser plate, etc., facilitates the condensation of the steam generated by the esterification reaction in the reactor body. It also facilitates the cooperation of the motor, fixed shaft, scraper, guide groove, etc. to scrape off the condensate droplets generated on the condenser plate and guide the condensate droplets into the collection tank, so that they can be discharged through the drain pipe. This effectively prevents the condensate droplets from flowing back and improves practicality. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present application;
[0020] Figure 2 This is a partial cross-sectional view of the three-dimensional structure of this application;
[0021] Figure 3 This is a three-dimensional structural diagram of the flow guide block, collection tank, etc., in this application;
[0022] Figure 4 This is a three-dimensional structural diagram of the bolts, mounting plates, etc., used in this application;
[0023] Figure 5 This is a three-dimensional structural diagram showing the installation plate, positioning block, and other components used in this application.
[0024] In the diagram: 1. Reactor body; 2. Cover; 3. Hook and bolt lock; 4. Motor; 5. Condensing plate; 6. Connecting plate; 7. Inlet pipe; 8. Outlet pipe; 9. Fixed shaft; 10. Support plate; 11. Scraper; 12. Guide channel; 13. Collection tank; 14. Drain pipe; 15. Rotating ring; 16. Support frame; 17. Mounting plate; 18. Bolt; 19. Positioning groove; 20. Positioning block; 21. Sealing groove; 22. Sealing ring; 23. Sealing gasket; 24. Guide block. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example
[0027] Please see Figures 1-5 A backflow-proof condenser for esterification reactions, comprising:
[0028] Reactor body 1;
[0029] Cover 2 is placed on the reactor body 1, and multiple latches 3 are installed on the cover 2 and the reactor body 1.
[0030] The condensing mechanism is mounted on the cover 2 and includes a motor 4, a condensing plate 5, and multiple connecting plates 6. The motor 4 is mounted on the cover 2. The condensing plate 5 and the multiple connecting plates 6 are all fixedly connected inside the cover 2. A condensing tube is installed inside the condensing plate 5, and both ends of the condensing tube are connected to an inlet pipe 7 and an outlet pipe 8, respectively. Both the inlet pipe 7 and the outlet pipe 8 pass through the cover 2. The output end of the motor 4 passes through the cover 2 and is fixedly connected to a fixed shaft 9. The fixed shaft 9 passes through the condensing plate 5 and is fixedly connected to two support plates 1. 0. A scraper 11 is detachably connected to the support plate 10. A guide groove 12 is fixedly connected between the support plate 10 and the fixed shaft 9. An outlet is opened on the guide groove 12. A collection tank 13 is fixedly connected between multiple connecting plates 6. A drain pipe 14 is connected to the collection tank 13. The drain pipe 14 passes through the cover plate. A valve is installed on the drain pipe 14. The condenser pipe, the inlet pipe 7, etc. are used to inject coolant. The condenser plate 5 is used to condense steam. The scraper 11, the guide groove 12, etc. are used to scrape off water droplets and guide them, and then the condensed water is discharged.
[0031] A rotating ring 15 is rotatably sleeved on the collection tank 13. Two support frames 16 are fixedly connected to the rotating ring 15. Support seats are fixedly connected to the support frames 16. The support seats are fixedly connected to the guide channel 12 and the support plate 10 to provide a certain support effect and improve the stability of the support plate 10.
[0032] The support plate 10 has two detachable threaded grooves, and the scraper 11 is fixedly connected to the mounting plate 17. The mounting plate 17 has two mounting holes, and bolts 18 are placed in the mounting holes. The bolts 18 are threaded into the threaded grooves for easy disassembly and replacement of the scraper 11.
[0033] The support plate 10 has a positioning groove 19, and the mounting plate 17 is fixedly connected to a positioning block 20. The positioning block 20 is located in the positioning groove 19 and is used to quickly position the mounting plate 17 to facilitate the installation of bolts 18.
[0034] The cover 2 has a sealing groove 21, and the reactor body 1 is fixedly connected to a sealing ring 22. The sealing ring 22 is adapted to the sealing groove 21, and a sealing gasket 23 is provided between the sealing groove 21 and the sealing ring 22 for sealing connection between the cover 2 and the reactor body 1.
[0035] A guide block 24 is fixedly connected inside the collection tank 13 to guide and discharge the condensed water.
[0036] It should be further explained that the motor 4 in this embodiment is a conventional device known to those skilled in the art and available on the market. The model can be selected or customized according to actual needs. In this patent, we only use it and have not improved its structure and function. Its setting method, installation method and electrical connection method can be debugged and operated by those skilled in the art according to the requirements of its instruction manual. It will not be described in detail here. The motor 4 is equipped with a matching control switch. The installation position of the control switch can be selected according to the actual use needs to facilitate the operator's operation and control.
[0037] In summary, the working principle and process of the anti-backflow condenser for esterification reaction are as follows: First, place the anti-backflow condenser at the desired location. Then, when using it, connect the inlet pipe 7 and outlet pipe 8 to the external coolant pipeline. The coolant enters the condenser tube, cooling the condenser tube and condenser plate 5. Then, the vapor generated by the esterification reaction in the reactor body 1 will be condensed into water droplets by the condenser plate 5. At this time, start the motor 4. The motor 4 drives the fixed shaft 9 to rotate, and the fixed shaft 9 drives the support plate 10, scraper 11, etc. to rotate. The scraper 11 scrapes off the condensed water droplets, which will flow into the collection tank 13 through the guide channel 12. When it is necessary to discharge the condensed water droplets, the operator can open the valve to discharge the condensed water droplets, effectively preventing the condensed water droplets from flowing back and improving practicality.
[0038] The above embodiments merely illustrate specific implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.
Claims
1. A reflux-preventing condenser for esterification reactions, characterized in that, include: Reactor body (1); A shielding cover (2) is placed on the reactor body (1), and multiple latches (3) are installed on the shielding cover (2) and the reactor body (1); A condensing mechanism is installed on a shield cover (2). The condensing mechanism includes a motor (4), a condensing plate (5), and multiple connecting plates (6). The motor (4) is installed on the shield cover (2). The condensing plate (5) and multiple connecting plates (6) are fixedly connected inside the shield cover (2). A condensing tube is installed inside the condensing plate (5). The two ends of the condensing tube are respectively connected to an inlet pipe (7) and an outlet pipe (8). The inlet pipe (7) and the outlet pipe (8) both pass through the shield cover (2). The output end of the motor (4) passes through the shield cover (2) and... A fixed shaft (9) is fixedly connected to the condenser plate (5) and two support plates (10) are fixedly connected to it. A scraper (11) is detachably connected to the support plate (10). A guide groove (12) is fixedly connected between the support plate (10) and the fixed shaft (9). An outlet is opened on the guide groove (12). A collection tank (13) is fixedly connected between multiple connecting plates (6). A drain pipe (14) is connected to the collection tank (13). The drain pipe (14) passes through the cover plate and a valve is installed on the drain pipe (14).
2. A backflow-preventing condenser for esterification reaction according to claim 1, characterized in that: A rotating ring (15) is rotatably sleeved on the collection trough (13). Two support frames (16) are fixedly connected to the rotating ring (15). A support seat is fixedly connected to the support frame (16). The support seat is fixedly connected to the guide trough (12) and the support plate (10).
3. A backflow-preventing condenser for esterification reaction according to claim 2, characterized in that: The support plate (10) has two detachably connected threaded grooves, and the scraper (11) has a fixedly connected mounting plate (17). The mounting plate (17) has two mounting holes, and bolts (18) are placed in the mounting holes. The bolts (18) are threaded into the threaded grooves.
4. A backflow-preventing condenser for esterification reaction according to claim 3, characterized in that: The support plate (10) has a positioning groove (19), and the mounting plate (17) has a positioning block (20) fixedly connected to it. The positioning block (20) is located in the positioning groove (19).
5. A backflow-preventing condenser for esterification reaction according to claim 4, characterized in that: The shielding cover (2) has a sealing groove (21), and a sealing ring (22) is fixedly connected to the reactor body (1). The sealing ring (22) is adapted to the sealing groove (21), and a sealing gasket (23) is provided between the sealing groove (21) and the sealing ring (22).
6. A backflow-preventing condenser for esterification reaction according to claim 5, characterized in that: A guide block (24) is fixedly connected inside the collection tank (13).