A high-efficiency extraction tank with a stirring device

CN224893392UActive Publication Date: 2026-10-27JIUJIANG XINHONG MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522018003.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2026-10-27
Estimated Expiration
2035-09-19

AI Technical Summary

Technical Problem

[0003]例如在公告号为CN216629734U,名称为一种带搅拌装置的高效提取罐的中国实用新型中,具体包括加热箱、底座、过滤箱和提取箱,底座的顶部固定安装有加热箱,加热箱的内部固定安装有提取箱,提取箱的底部固定安装有导料管,导料管的外侧滑动安装有活动架,上述现有技术通过过滤箱与过滤架以及刮刀相互配合,通过过滤架进行过滤,提高了过滤效果,但是中药药液提取时,不便于通过搅拌使中药药材加热的更加均匀,以此提高药液的提取效果,所以现在需要一种带搅拌装置的高效提取罐

Benefits of technology

[0012]本实用新型的有益效果在于:本实用新型通过设置搅拌机构,便于对物料进行搅拌,提高提取效果,搅拌机构通过伺服电机固定在顶盖上,传动杆、搅拌叶与刮条转动设置在料桶内,伺服电机驱动传动杆转动,使搅拌叶对料桶内的物料进行搅拌;通过设置第一滤网和第二滤网,提高过滤效果,提取好的固体与液体经过第一滤网进行初步过滤,液体流经出料管进入过滤箱,由第二滤网进行二次过滤完成提取液卸料。

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Abstract

The utility model relates to a kind of high-efficiency extraction tank with stirring device, belong to extraction tank technical field, a kind of high-efficiency extraction tank with stirring device, including support base, the support base is fixedly arranged with external component, the inside of the external component is fixedly arranged with multiple heaters, the inside of support base is penetrated and is arranged with material bucket, the upper side of the material bucket is engaged and is arranged with top cover, the middle part of the top cover is fixedly arranged with the stirring mechanism for stirring the material inside material bucket, the bottom side of support base is penetrated and is fixed with the discharge pipe being communicated with material bucket, the second switch valve is fixedly arranged on the discharge pipe, the side of the discharge pipe is fixedly communicated with filter box, the inside of the filter box is attached and is arranged with second screen, in the utility model, by setting stirring mechanism, it is convenient to stir material, improve extraction effect, by setting first screen and second screen, improve filtering effect.
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Description

Technical Field

[0001] This utility model belongs to the field of extraction tank technology, specifically relating to a high-efficiency extraction tank with a stirring device. Background Technology

[0002] High-efficiency extraction tanks are core equipment used in the pharmaceutical, food, and chemical industries to extract active ingredients from solid materials (such as Chinese medicinal herbs, plant roots and stems, fruits, etc.). To improve the extraction efficiency of extraction tanks, a high-efficiency extraction tank with a stirring device is needed.

[0003] For example, in the Chinese utility model with announcement number CN216629734U, entitled "A High-Efficiency Extraction Tank with a Stirring Device," it specifically includes a heating box, a base, a filter box, and an extraction box. The heating box is fixedly installed on the top of the base, and the extraction box is fixedly installed inside the heating box. A guide pipe is fixedly installed at the bottom of the extraction box, and a movable frame is slidably installed on the outside of the guide pipe. The above-mentioned prior art improves the filtration effect by cooperating with the filter box, the filter frame, and the scraper, and filtering through the filter frame. However, when extracting Chinese herbal medicine, it is not convenient to heat the Chinese herbal medicine more evenly by stirring, thereby improving the extraction effect of the medicine. Therefore, there is a need for a high-efficiency extraction tank with a stirring device. Utility Model Content

[0004] The purpose of this utility model is to provide a high-efficiency extraction tank with a simple structure and reasonable design, equipped with a stirring device, in order to solve the above-mentioned problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A high-efficiency extraction tank with a stirring device includes a support base, an external component fixedly mounted on the support base, a plurality of heaters fixedly mounted inside the external component, a material tank penetrating through the support base, a top cover engaging on the upper side of the material tank, a stirring mechanism for stirring the material inside the material tank fixedly mounted in the center of the top cover, a discharge pipe communicating with the material tank penetrating through one side of the bottom of the support base, a second switching valve fixedly mounted on the discharge pipe, a filter box fixedly connected to one side of the discharge pipe, and a second filter screen fitted inside the filter box.

[0007] As a further optimization of this utility model, the stirring mechanism includes a servo motor fixedly mounted on the upper side of the top cover, a transmission rod rotating inside the material barrel fixedly mounted on the output shaft of the servo motor, a plurality of stirring blades being fixedly mounted crosswise on the outer side of the transmission rod, and a scraper blade conforming to the inner side of the material barrel being fixedly mounted on the outer side of the transmission rod.

[0008] As a further optimization of this utility model, the external component includes a housing fixedly mounted on a support base, an inlet pipe fixedly connected to the upper end of the housing, a suction pump fixedly connected to the housing, a shelf fixedly mounted on the inner bottom surface of the housing and fitting against the bottom surface of the material tank, an outlet pipe fixedly connected to the bottom side of the housing, and a first switch valve fixedly mounted on the outlet pipe.

[0009] As a further optimization of this utility model, the upper side of the outer shell is provided with multiple exhaust ports for venting, and a temperature sensor for monitoring water temperature is fixedly installed at one end of the upper side of the outer shell.

[0010] As a further optimization of this utility model, a feed pipe is fixedly installed through one side of the top cover, and a discharge port that cooperates with the discharge pipe is opened on one side of the bottom of the material barrel, and a first filter screen is fixedly installed inside the discharge port.

[0011] As a further optimization of this utility model, a cover plate is snapped onto the upper side of the filter box, and a drain pipe is fixedly connected to one side of the bottom of the filter box, with a third switch valve fixedly installed on the drain pipe.

[0012] The beneficial effects of this utility model are as follows: By setting up a stirring mechanism, this utility model facilitates the stirring of materials and improves the extraction effect. The stirring mechanism is fixed on the top cover by a servo motor. The transmission rod, stirring blade and scraper are rotatably set inside the material barrel. The servo motor drives the transmission rod to rotate, so that the stirring blade stirs the materials in the material barrel. By setting up a first filter screen and a second filter screen, the filtration effect is improved. The extracted solid and liquid undergo preliminary filtration through the first filter screen. The liquid flows through the discharge pipe into the filter box and undergoes secondary filtration by the second filter screen to complete the discharge of the extract. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall front structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the overall bottom structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the overall front sectional structure of this utility model;

[0016] Figure 4 This is a front cross-sectional view of the outer shell and filter box of this utility model;

[0017] Figure 5 This is a front sectional view of the material bucket and stirring mechanism of this utility model.

[0018] In the diagram: 1. Support base; 2. External components; 201. Outer shell; 202. Inlet pipe; 203. Suction pump; 204. Shelf; 205. Outlet pipe; 206. First switch valve; 3. Heater; 4. Exhaust port; 5. Temperature sensor; 6. Material tank; 7. Top cover; 8. Feed pipe; 9. Outlet; 10. First filter screen; 11. Stirring mechanism; 1101. Servo motor; 1102. Transmission rod; 1103. Stirring blade; 1104. Scraper; 12. Outlet pipe; 13. Second switch valve; 14. Filter box; 15. Cover plate; 16. Second filter screen; 17. Drain pipe; 18. Third switch valve. Detailed Implementation

[0019] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0020] Example

[0021] like Figure 1 , Figure 3 , Figure 4 As shown, a high-efficiency extraction tank with a stirring device includes a support base 1, on which an outer shell 201 is fixedly mounted. An inlet pipe 202 is fixedly connected to the upper end of the outer shell 201, and a suction pump 203 is fixedly connected to the outer shell 201. Before extracting traditional Chinese medicine, the suction pump 203 is started to draw water into the outer shell 201 through the inlet pipe 202, thus adding water resources into the outer shell 201. A shelf 204 is fixedly mounted on the inner bottom surface of the outer shell 201, and a material bucket 6 is placed on the shelf 204. An outlet pipe 205 is fixedly connected to the bottom side of the outer shell 201, and a first switch valve 206 is fixedly mounted on the outlet pipe 205. When the water resources need to be replaced, the first switch valve 206 is started, and the water resources in the outer shell 201 can be discharged from the outlet pipe 205.

[0022] like Figure 1 , Figure 4 As shown, multiple heaters 3 are fixedly installed inside the outer casing 201. The heaters 3 heat the water inside the outer casing 201. Through heating, the medicinal liquid of the Chinese herbal medicine is extracted. Multiple exhaust ports 4 are opened on the upper side of the outer casing 201 for venting. When the water is heated, water vapor is generated and can be discharged from the exhaust ports 4. A temperature sensor 5 for monitoring the water temperature is fixedly installed at one end of the upper side of the outer casing 201. When the water inside the outer casing 201 is heated, the temperature of the water inside the outer casing 201 can be observed through the temperature sensor 5.

[0023] like Figure 3 , Figure 5As shown, a material barrel 6 is installed through the inside of the support base 1. A handle is fixedly installed on the outer side of the upper end of the material barrel 6. The material barrel 6 can be pulled out from the outer shell 201 by holding the handle. A top cover 7 is snapped onto the upper side of the material barrel 6. A handle is also fixed on the outer side of the top cover 7. By holding the handle on the top cover 7, the top cover 7 can be removed from the material barrel 6. A feed pipe 8 is fixedly installed through one side of the top cover 7. The Chinese medicine and extract that need to be extracted can be put into the material barrel 6 through the feed pipe 8. A discharge port 9 is opened on one side of the bottom of the material barrel 6. A first filter screen 10 is fixedly installed in the discharge port 9. The extracted medicine is discharged from the discharge port 9. When the medicine is discharged, it is first filtered by the first filter screen 10.

[0024] like Figure 5 As shown, a servo motor 1101 is fixedly mounted on the upper side of the top cover 7. A transmission rod 1102 is fixedly mounted on the output shaft of the servo motor 1101. The transmission rod 1102 is rotatably mounted inside the material barrel 6. Several stirring blades 1103 are cross-fixed on the outer side of the transmission rod 1102. A scraper 1104 is fixedly mounted on the outer side of the transmission rod 1102. The outer side of the scraper 1104 is in contact with the inner side of the material barrel 6. When the servo motor 1101 is started, the output shaft of the servo motor 1101 drives the transmission rod 1102 to rotate, causing the stirring blades to rotate. 1103 stirs the Chinese herbal medicine in the material tank 6 to make the Chinese herbal medicine heat more evenly and improve the extraction effect of the medicine. After the medicine is heated, it is easy to adhere to the inner wall of the material tank 6. The scraper 1104 is set to scrape off the Chinese herbal medicine adhering to the inner wall of the material tank 6 when the scraper 1104 rotates, so that the Chinese herbal medicine can be mixed together and stirred. When the medicine is discharged, the bottom of the scraper 1104 pushes the Chinese herbal medicine that is blocked on the first filter screen 10 to prevent the Chinese herbal medicine from blocking the scraper 1104 and causing the medicine to fail to be discharged.

[0025] like Figure 2 , Figure 3 , Figure 4 As shown, a discharge pipe 12, which is connected to the material barrel 6, is fixedly connected to one side of the bottom of the support base 1. The outer side of the discharge pipe 12 is attached to the inner side of the discharge port 9. A second switch valve 13 is fixedly installed on the discharge pipe 12. When the second switch valve 13 is activated, the extracted medicine can be discharged from the discharge pipe 12. A filter box 14 is fixedly connected to one side of the discharge pipe 12. The extracted medicine is discharged into the filter box 14. A cover plate 15 is snapped onto the upper side of the filter box 14. A second filter screen 16 is attached to the inside of the filter box 14. After the cover plate 15 is pulled upwards away from the filter box 14, the second filter screen 16 can be removed from the filter box 14 and cleaned. A drain pipe 17 is fixedly connected to one side of the bottom of the filter box 14. A third switch valve 18 is fixedly installed on the drain pipe 17. After the extracted medicine is filtered for the second time through the second filter screen 16, the third switch valve 18 is opened, so that the medicine that has been filtered twice is discharged from the drain pipe 17.

[0026] It should be noted that, in use, this high-efficiency extraction tank with a stirring device involves inserting the material barrel 6 through the hole on the upper side of the outer shell 201, placing the material barrel 6 on the shelf 204, installing the top cover 7 onto the material barrel 6, starting the suction pump 203 to fill water into the outer shell 201, removing the sealing plate at the top of the feed pipe 8, and adding the Chinese herbal medicines to be extracted and the extraction auxiliary liquid through the feed pipe 8. After adding, the sealing plate at the top of the feed pipe 8 is reinstalled, and then the heater 3 is started to heat the water inside the outer shell 201. Simultaneously, the servo motor 1101 is started, and the output shaft of the servo motor 1101 drives the transmission rod 1. Rotation 102 causes the stirring blades 1103 and scraper 1104 to stir the Chinese herbal medicine. The temperature of the water inside the outer casing 201 can be monitored by the temperature sensor 5. After the Chinese herbal medicine liquid in the material tank 6 is extracted, the heater 3 is turned off and the second switch valve 13 is opened, so that the liquid is discharged from the discharge pipe 12 into the filter box 14. When discharging the liquid, the servo motor 1101 runs continuously. The scraper 1104 rotates to prevent the first filter screen 10 from being blocked by the Chinese herbal medicine. The liquid is filtered for the first time by the first filter screen 10 and then filtered for the second time by the second filter screen 16 after entering the filter box 14. The third switch valve 18 is opened, and the filtered liquid is discharged from the drain pipe 17.

[0027] After the extracted medicinal liquid is discharged, the device needs to be cleaned and the waste residue removed. Hold the handle at the top of the material tank 6 and pull the material tank 6 out of the outer shell 201. Then hold the handle on the outside of the top cover 7 and remove the top cover 7 from the material tank 6. Process the waste residue in the material tank 6. After processing, reinstall the material tank 6 and the top cover 7. Then remove the cover plate 15 from the filter box 14 and take out the second filter screen 16 from the filter box 14. Clean the second filter screen 16. After cleaning, reinstall the second filter screen 16 and the cover plate 15 to complete the cleaning of the device.

[0028] The above-described embodiments are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A high-efficiency extraction tank with a stirring device, comprising a support base (1), characterized in that, An external component (2) is fixedly installed on the support base (1). Multiple heaters (3) are fixedly installed inside the external component (2). A material bucket (6) is installed through the inside of the support base (1). A top cover (7) is fitted on the upper side of the material bucket (6). A stirring mechanism (11) for stirring the material inside the material bucket (6) is fixedly installed in the middle of the top cover (7). A discharge pipe (12) communicating with the material bucket (6) is fixedly installed through one side of the bottom of the support base (1). A second switch valve (13) is fixedly installed on the discharge pipe (12). A filter box (14) is fixedly connected to one side of the discharge pipe (12). A second filter screen (16) is fitted inside the filter box (14).

2. The high-efficiency extraction tank with a stirring device according to claim 1, characterized in that: The stirring mechanism (11) includes a servo motor (1101) fixedly mounted on the upper side of the top cover (7). The output shaft of the servo motor (1101) is fixedly mounted with a transmission rod (1102) rotating inside the material bucket (6). Several stirring blades (1103) are fixedly mounted on the outer side of the transmission rod (1102) in a cross pattern. A scraper (1104) that fits against the inner side of the material bucket (6) is fixedly mounted on the outer side of the transmission rod (1102).

3. The high-efficiency extraction tank with a stirring device according to claim 1, characterized in that: The external component (2) includes a housing (201) fixedly mounted on a support base (1). The upper end of the housing (201) is fixedly connected to an inlet pipe (202). A suction pump (203) is fixedly connected to the housing (201). A shelf (204) that fits against the bottom surface of the material bucket (6) is fixedly mounted on the inner bottom surface of the housing (201). An outlet pipe (205) is fixedly connected to the bottom side of the housing (201). A first switch valve (206) is fixedly mounted on the outlet pipe (205).

4. The high-efficiency extraction tank with a stirring device according to claim 3, characterized in that: The upper side of the outer casing (201) is provided with a plurality of exhaust ports (4) for exhausting air, and a temperature sensor (5) for monitoring water temperature is fixedly installed at one end of the upper side of the outer casing (201).

5. A high-efficiency extraction tank with a stirring device according to claim 1, characterized in that: A feed pipe (8) is fixedly installed through one side of the top cover (7), and a discharge port (9) that cooperates with the discharge pipe (12) is opened on one side of the bottom of the material barrel (6). A first filter screen (10) is fixedly installed inside the discharge port (9).

6. The high-efficiency extraction tank with a stirring device according to claim 1, characterized in that: The filter box (14) is fitted with a cover plate (15) on its upper side, and a drain pipe (17) is fixedly connected to one side of the bottom of the filter box (14). A third switch valve (18) is fixedly installed on the drain pipe (17).

Citation Information

Patent Citations

  • Efficient extraction tank with stirring device

    CN216629734U