An esterification product condensation phase separation system

CN224893411UActive Publication Date: 2026-10-27SHANGHAI PU-JIE FRAGRANCE CO LTD
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Patent Information

Application Number
CN202522199697.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2026-09-16
Publication Date
2026-10-27
Estimated Expiration
2036-09-16

AI Technical Summary

Technical Problem

[0005]因此,本实用新型的目的是提供一种酯化产物冷凝分相分离系统,解决了酯化产物在冷凝后,两种不同液体之间会出现分层的情况,然而通常在容器的底部设置排液口,先将底层的容器排出后,再通过排液口排出上层液体,由于排液口和管道内壁上均附着了底层液体,因此会污染上层液体,使得上层液体中掺杂较多底层液体的问题

Benefits of technology

通过在头香A罐和头香B罐的上层排液口通过软管连接抽液管,并通过电动伸缩杆来驱动抽液管上下移动,从而能够对抽液管的高度进行调节,从而使得抽液管位于分层处,从而能够通过上层排液口和底部出液口分别排出上层液体和底层液体,避免上下层液体之间相互掺杂。

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Abstract

The utility model discloses an esterification product condensation phase separation separation system, including rectifying mechanism, and rectifying mechanism includes evaporimeter, and the evaporimeter is butt -joined with primary cold hydrazine and secondary cold hydrazine through the pipe, and the bottom of evaporimeter is butt -joined with heavy component jar and light component jar through the pipe, primary cold hydrazine and secondary cold hydrazine are butt -joined with head aroma A jar, head aroma B jar respectively through the pipe, secondary cold hydrazine is linked with vacuum pump group, and the component jar is provided with secondary rectification reflux structure between evaporimeter, relate to phase separation technical field, through the hose connection suction pipe of upper layer liquid outlet of head aroma A jar and head aroma B jar, and through electric telescopic handle to drive suction pipe to move up and down, thereby can adjust the height of suction pipe, thereby make suction pipe be located in the layered place, thereby can respectively discharge upper layer liquid and bottom layer liquid through upper layer liquid outlet and bottom liquid outlet, avoid mutual adulteration between upper and lower layer liquid.
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Description

Technical Field

[0001] This utility model relates to the field of phase separation technology, specifically to a condensation phase separation system for esterification products. Background Technology

[0002] Esterification is a chemical reaction in which an ester bond forms between an acid and an alcohol. In esterification, the carboxyl group (-COOH) in the acid molecule reacts with the hydroxyl group (-OH) in the alcohol molecule to produce an ester molecule and a water molecule. Esterification can be acid-catalyzed or enzyme-catalyzed. It is commonly used in organic synthesis to produce various ester compounds. Esterification has wide applications, such as in the food industry for synthesizing food flavorings, in the pharmaceutical industry for synthesizing drugs, and in the cosmetics industry for synthesizing perfumes. Furthermore, esterification can be used to prepare ester solvents because esters have low boiling points and good solubility, making them suitable for many solvent applications.

[0003] After condensation, the esterification product will separate into two different liquids. However, a drain is usually set at the bottom of the container to drain the bottom layer first, and then drain the top layer liquid through the drain. Since the bottom layer liquid is attached to the drain and the inner wall of the pipe, it will contaminate the top layer liquid, resulting in the top layer liquid being mixed with more bottom layer liquid. Utility Model Content

[0004] In view of the problems existing in a current condensation phase separation system for esterification products, this utility model is proposed.

[0005] Therefore, the purpose of this invention is to provide a condensation and phase separation system for esterification products, which solves the problem that the esterification products will separate into two different liquids after condensation. However, usually a drain port is set at the bottom of the container to drain the bottom layer of the container first, and then the upper layer of liquid is drained through the drain port. Since the bottom layer of liquid is attached to the drain port and the inner wall of the pipe, it will contaminate the upper layer of liquid, resulting in the upper layer of liquid being mixed with a lot of the bottom layer of liquid.

[0006] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: An esterification product condensation and phase separation system includes a distillation unit, which includes an evaporator. The evaporator is connected to a primary hydrazine and a secondary hydrazine via conduits. The bottom of the evaporator is connected to a heavy component tank and a light component tank via conduits. The primary and secondary cold hydrazine are respectively connected to the first-flavor A tank and the first-flavor B tank via conduits. The secondary cold hydrazine is connected to the vacuum pump group. A two-stage distillation reflux structure is provided between the component tank and the evaporator. The first-flavor A tank has a first upper liquid outlet and a first lower liquid outlet at the bottom. The top-grade incense B can has a second upper liquid outlet, and the bottom of the top-grade incense B can has a second lower liquid outlet.

[0007] As a preferred embodiment of the esterification product condensation and phase separation system of this utility model, the evaporator is provided with a second interface, a fourth interface, a fifth interface and a sixth interface. The sixth interface and the fourth interface are respectively used to connect to the first-stage cold hydrazine and the second-stage cold hydrazine, and the second interface and the fifth interface are used to connect to the heavy component tank and the light component tank.

[0008] As a preferred embodiment of the esterification product condensation and phase separation system of this utility model, the top of the evaporator is provided with a first interface for feeding, the first interface is connected to a feed tank through a conduit, and a condenser tube is provided inside the evaporator.

[0009] As a preferred embodiment of the esterification product condensation and phase separation system of this utility model, the secondary distillation reflux structure includes a second suction pump connected to the outlet of the heavy component tank via a conduit, and the output end of the second suction pump is connected to the evaporator via a second reflux pipe.

[0010] In a preferred embodiment of the esterification product condensation and phase separation system of this utility model, a first valve is fixedly installed on the first upper liquid outlet, a second valve is fixedly installed on the first lower liquid outlet, a third valve is fixedly installed on the second upper liquid outlet, and a fourth valve is fixedly installed on the second lower liquid outlet.

[0011] As a preferred embodiment of the esterification product condensation and phase separation system of this utility model, wherein: the second upper liquid outlet of the top fragrance B can is fixedly connected to a second hose, the end of the second hose is fixedly connected to a second U-shaped liquid extraction pipe, the top of the second U-shaped liquid extraction pipe is fixedly connected to a second electric telescopic rod, the top of the second electric telescopic rod is fixedly connected to a second support block, and the second support block is welded to the inner wall of the top fragrance B can.

[0012] As a preferred embodiment of the esterification product condensation and phase separation system of this utility model, wherein: the second upper liquid outlet of the first fragrance A can is fixedly connected to a first hose, the end of the first hose is fixedly connected to a first U-shaped liquid extraction pipe, the top of the first U-shaped liquid extraction pipe is fixedly connected to a first electric telescopic rod, the top of the first electric telescopic rod is fixedly connected to a first support block, and the first support block is welded to the inner wall of the first fragrance A can.

[0013] Compared with existing technologies: By connecting the liquid extraction pipe to the upper drain port of the first incense A can and the first incense B can through a flexible hose, and driving the liquid extraction pipe to move up and down through an electric telescopic rod, the height of the liquid extraction pipe can be adjusted so that the liquid extraction pipe is located at the stratification point. This allows the upper liquid and the lower liquid to be discharged through the upper drain port and the bottom liquid outlet respectively, avoiding the mixing of the upper and lower liquids. Attached Figure Description

[0014] Figure 1 This is a structural schematic diagram of the present invention; Figure 2 An enlarged view of the first fragrance jar B provided by this utility model; Figure 3 Provided by this utility model Figure 2 A sectional view; Figure 4 An enlarged view of the incense jar A provided by this utility model; Figure 5 Provided by this utility model Figure 4 A sectional view.

[0015] In the diagram: 2. Heavy component tank; 3. Light component tank; 4. Evaporator; 41. First interface; 42. Second interface; 44. Fourth interface; 45. Fifth interface; 46. Insulation sleeve; 5. First-stage cold hydrazine; 6. Second-stage cold hydrazine; 7. First incense A tank; 71. First upper liquid outlet; 72. First lower liquid outlet; 73. First hose; 74. First electric telescopic rod; 75. First U-shaped liquid extraction pipe; 8. First incense B tank; 81. Second upper liquid outlet; 82. Second lower liquid outlet; 83. Second hose; 84. Second electric telescopic rod; 85. Second U-shaped liquid extraction pipe; 9. Vacuum pump; 13. Second suction pump; 14. Second reflux pipe. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0017] This invention provides a condensation and phase separation system for esterification products. Please refer to [link / reference]. Figure 1-5It includes a distillation unit, which includes an evaporator 4. The evaporator 4 is connected to a primary cold hydrazine 5 and a secondary cold hydrazine 6 via conduits. The bottom of the evaporator 4 is connected to a heavy component tank 2 and a light component tank 3 via conduits. The primary cold hydrazine 5 and the secondary cold hydrazine 6 are respectively connected to the first-flavor A tank 7 and the first-flavor B tank 8 via conduits. The secondary cold hydrazine is connected to the vacuum pump group. A two-stage distillation reflux structure is set between the component tank and the evaporator 4. The first-flavor A tank 7 has a first upper liquid outlet 71 and the bottom of the first-flavor A tank 7 has a first lower liquid outlet 72. The top incense can 8 has a second upper liquid outlet 81 and a second lower liquid outlet 82 at the bottom.

[0018] The evaporator 4 is provided with a second interface 42, a fourth interface 44, a fifth interface 45 and a sixth interface 43. The sixth interface 43 and the fourth interface 44 are used to connect to the first-stage cold hydrazine 5 and the second-stage cold hydrazine 6, respectively. The second interface 42 and the fifth interface 45 are used to connect to the heavy component tank 2 and the light component tank 3.

[0019] The top of the evaporator 4 is provided with a first port 41 for feeding. The first port 41 is connected to a feed tank through a conduit. A condenser tube is installed inside the evaporator 4.

[0020] The secondary distillation reflux structure includes a second suction pump 13 connected to the outlet of the heavy component tank 2 via a conduit, and the output end of the second suction pump 13 is connected to the evaporator 4 via a second reflux pipe 14.

[0021] A first valve is fixedly installed on the first upper liquid outlet 71, a second valve is fixedly installed on the first lower liquid outlet 72, a third valve is fixedly installed on the second upper liquid outlet 81, and a fourth valve is fixedly installed on the second lower liquid outlet 82.

[0022] The second upper liquid outlet 81 of the first incense B can 8 is fixedly connected to the second hose 83. The end of the second hose 83 is fixedly connected to the second U-shaped liquid extraction pipe 85. The top of the second U-shaped liquid extraction pipe 85 is fixedly connected to the second electric telescopic rod 84. The top of the second electric telescopic rod 84 is fixedly connected to the second support block. The second support block is welded to the inner wall of the first incense B can 8.

[0023] The second upper liquid outlet 71 of the first incense A can 7 is fixedly connected to the first hose 73. The end of the first hose 73 is fixedly connected to the first U-shaped liquid extraction tube 75. The top of the first U-shaped liquid extraction tube 75 is fixedly connected to the first electric telescopic rod 74. The top of the first electric telescopic rod 74 is fixedly connected to the first support block. The first support block is welded to the inner wall of the first incense B can 7.

[0024] In practical use, first turn on the vacuum pump, adjust the scraper speed to 200r / min~400r / min, the refrigerant inlet temperature to -5~-15℃, the condensate inlet temperature to 20~25℃, and the heat transfer oil temperature to 150~300℃. Maintain the vacuum at 0.5~2pa for 20~40 minutes, then add the fragrance materials at a uniform rate through inlet pipe 6. After evaporation, condensation, and low-temperature collection in the system, the raw materials yield four fractional products: heavy components, light components, top notes A, and top notes B. Because of the insulation device outside the heavy component collection tank, the heavy components have good fluidity and are not easily condensed, allowing them to be easily collected into the container. Then, select the fractional products with special aromas to obtain the desired natural fragrance products. The second suction pump 13 re-pumps the components from the heavy component tank 2 into the evaporator 4 for secondary distillation.

[0025] The height of the second U-shaped liquid extraction tube 85 is adjusted by extending and retracting the second electric telescopic rod 84, so that the second U-shaped liquid extraction tube 85 is positioned slightly above the stratification point. The upper liquid is discharged through the second upper liquid outlet 81 (using the siphon principle), and the bottom liquid is discharged through the second lower liquid outlet 82. The height of the first U-shaped liquid extraction tube 75 is adjusted by extending and retracting the first electric telescopic rod 74, so that the first U-shaped liquid extraction tube 75 is positioned slightly above the stratification point. The upper liquid is discharged through the first upper liquid outlet 81 (using the siphon principle), and the lower liquid is discharged through the first lower liquid outlet 72.

[0026] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An esterification product condensation and phase separation system, comprising a distillation unit, the distillation unit comprising an evaporator (4), the evaporator (4) being connected to a primary hydrazine (5) and a secondary hydrazine (6) via conduits, the bottom of the evaporator (4) being connected to a heavy component tank (2) and a light component tank (3) via conduits. The primary cold hydrazine (5) and the secondary cold hydrazine (6) are respectively connected to the top aroma A tank (7) and the top aroma B tank (8) via conduits. The secondary cold hydrazine is connected to the vacuum pump group. A two-stage distillation reflux structure is provided between the component tank and the evaporator (4). The characteristic feature is that: The top fragrance A can (7) has a first upper liquid outlet (71) and the bottom of the top fragrance A can (7) has a first lower liquid outlet (72). The top-of-the-line incense B can (8) has a second upper liquid outlet (81) and the bottom of the top-of-the-line incense B can (8) has a second lower liquid outlet (82).

2. The condensation and phase separation system for esterification products according to claim 1, characterized in that, The evaporator (4) is provided with a second interface (42), a fourth interface (44), a fifth interface (45) and a sixth interface (43). The sixth interface (43) and the fourth interface (44) are used to connect to the first-stage cold hydrazine (5) and the second-stage cold hydrazine (6), respectively. The second interface (42) and the fifth interface (45) are used to connect to the heavy component tank (2) and the light component tank (3).

3. The condensation and phase separation system for esterification products according to claim 1, characterized in that, The top of the evaporator (4) is provided with a first port (41) for feeding. The first port (41) is connected to a feed tank through a conduit. A condenser tube is provided inside the evaporator (4).

4. The condensation and phase separation system for esterification products according to claim 2, characterized in that, The secondary distillation reflux structure includes a second suction pump (13) connected to the outlet of the heavy component tank (2) via a conduit, and the output end of the second suction pump (13) is connected to the evaporator (4) via a second reflux pipe (14).

5. The condensation and phase separation system for esterification products according to claim 3, characterized in that, A first valve is fixedly installed on the first upper liquid outlet (71), a second valve is fixedly installed on the first lower liquid outlet (72), a third valve is fixedly installed on the second upper liquid outlet (81), and a fourth valve is fixedly installed on the second lower liquid outlet (82).

6. The condensation and phase separation system for esterification products according to claim 5, characterized in that, The second upper liquid outlet (81) of the first incense B can (8) is fixedly connected to the second hose (83), the end of the second hose (83) is fixedly connected to the second U-shaped liquid extraction tube (85), the top of the second U-shaped liquid extraction tube (85) is fixedly connected to the second electric telescopic rod (84), the top of the second electric telescopic rod (84) is fixedly connected to the second support block, and the second support block is welded to the inner wall of the first incense B can (8).

7. The condensation and phase separation system for esterification products according to claim 5, characterized in that, The first upper liquid outlet (71) of the first incense A can (7) is fixedly connected to the first hose (73), the end of the first hose (73) is fixedly connected to the first U-shaped liquid extraction tube (75), the top of the first U-shaped liquid extraction tube (75) is fixedly connected to the first electric telescopic rod (74), the top of the first electric telescopic rod (74) is fixedly connected to the first support block, and the first support block is welded to the inner wall of the first incense A can (7).