Efficient oil-water separation anticorrosive paint production water segregator
Patent Information
- Application Number
- CN202522091782.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0002]一种高效油水分离的防腐油漆生产分水器,是专为防腐油漆生产过程中 “油水分离” 核心工序设计的专用设备,通过机械动力辅助分层、精准界面控制、防粘清洁与自动化联动,解决传统静置分水效率低、纯度差、维护繁的痛点,实现高效分离与定向回收,保障防腐油漆的品质稳定性与生产连续性
[0006]本实用新型的有益效果是:阻尼杆有效吸收电机和原料桶运行时产生的振动,同时对电机和原料桶起到初步支撑作用,一方面降低设备运行噪声,另一方面避免长期振动导致设备部件松动、损坏,延长设备使用寿命,电机带动原料桶旋转实现离心分层,相较于单纯静置分层,能加速分离速度,缩短分离周期,稳定装置通过定位杆对原料桶进行支撑,通过连接套筒和弹簧在定位杆外部起到机械限位与弹性缓冲结合的方式,全方位限制原料桶的位移,确保原料桶在高速转动时仍能保持稳定,避免因原料桶晃动导致分层界面紊乱,保证分离效果,通过加强支撑框架上下连接支撑,原料桶底部的定位环对其进行限位,避免在使用过程中出现不稳定的因素。
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Figure CN224893413U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil-water separation technology, specifically to a high-efficiency oil-water separation water separator for anti-corrosion paint production. Background Technology
[0002] A high-efficiency oil-water separation water separator for anti-corrosion paint production is a specialized device designed specifically for the core process of "oil-water separation" in anti-corrosion paint production. Through mechanical power-assisted layering, precise interface control, anti-stick cleaning, and automated linkage, it solves the pain points of low efficiency, poor purity, and complicated maintenance of traditional static water separation, achieving efficient separation and targeted recycling, and ensuring the quality stability and production continuity of anti-corrosion paint.
[0003] Existing technologies often use centrifugal motors to drive sedimentation tanks for separation. However, during the separation process, the device often lacks stability due to the rotation of the centrifugal motor, and is prone to cross-contamination and excessive drainage. This paper proposes a high-efficiency oil-water separation water separator for anti-corrosion paint production to solve the above problems. Utility Model Content
[0004] This utility model addresses the technical problems existing in the prior art by providing a highly efficient oil-water separation water separator for anti-corrosion paint production.
[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A high-efficiency oil-water separation anti-corrosion paint production water separator includes a base, a support seat fixedly connected to one side of the upper surface of the base, several damping rods fixedly connected to the upper surface of the support seat, a fixing plate fixedly connected to the top of the damping rods, a motor fixedly connected to the middle of the upper surface of the fixing plate, a raw material tank being drivenly connected to the output end of the motor, a stabilizing device connected to the support seat being fixedly connected to the outer surface of the raw material tank, an operating table fixedly connected to the other side of the upper surface of the base, a reinforcing support frame fixedly connected to the outer surface of the motor, and a positioning ring adapted to the reinforcing support frame being fixedly connected to the bottom of the raw material tank. The stabilizing device includes a fixed ring, which is fixedly connected to the raw material barrel. Several rotating blocks are fixedly connected to the outer surface of the fixed ring. Several positioning rings are fixedly connected to the outer surface of the rotating blocks. Several connecting sleeves are fixedly connected to the outer surface of the positioning rings. A positioning rod connected to the support base is sleeved on the inner wall of the connecting sleeve. A spring connected to the connecting sleeve is fixedly connected to the bottom of the outer surface of the positioning rod.
[0006] The beneficial effects of this utility model are as follows: The damping rod effectively absorbs the vibration generated by the motor and the raw material barrel during operation, and at the same time provides initial support for the motor and the raw material barrel. On the one hand, it reduces the operating noise of the equipment, and on the other hand, it avoids the loosening and damage of equipment parts caused by long-term vibration, thus extending the service life of the equipment. The motor drives the raw material barrel to rotate to achieve centrifugal stratification. Compared with simple static stratification, it can accelerate the separation speed and shorten the separation cycle. The stabilizing device supports the raw material barrel through the positioning rod. Through the connection sleeve and spring outside the positioning rod, it provides a combination of mechanical limitation and elastic buffering, which restricts the displacement of the raw material barrel in all directions, ensuring that the raw material barrel can remain stable even when rotating at high speed. This avoids the disorder of the stratification interface caused by the shaking of the raw material barrel and ensures the separation effect. By strengthening the upper and lower support frame and the positioning ring at the bottom of the raw material barrel to limit it, it avoids unstable factors during use.
[0007] Furthermore, an observation window is provided in the center of the front of the raw material barrel, and an oil drain outlet is provided on one side of the lower surface of the raw material barrel.
[0008] The beneficial effects of the above scheme are: the observation window makes the stratification process clear at a glance, operators can accurately judge the separation progress, avoid premature or late oil discharge due to the inability to observe the internal situation, ensure accurate oil discharge timing, and the setting of the oil discharge port realizes the directional discharge of the oil phase.
[0009] Furthermore, a mounting frame is fixedly connected to the back of the base, and a hydraulic lifting rod is fixedly connected to the middle of the upper surface of the mounting frame.
[0010] The beneficial effect of the above solution is that the telescopic function of the hydraulic lifting rod can flexibly adjust the height of subsequent components, making it convenient to raise the lid and other components when the raw material barrel needs to be added, cleaned or maintained, and then lower the seal after the operation is completed, thus meeting the operational needs of the equipment under different working conditions.
[0011] Furthermore, a connecting bracket is fixedly connected to the output end of the hydraulic lifting rod, and a bucket lid is fixedly connected to the front side of the connecting bracket.
[0012] The beneficial effects of the above solution are: the lid fits precisely with the raw material container, and when lowered, it can effectively seal the raw material container, preventing external impurities from entering the raw material container and contaminating the material during the separation process, while avoiding the leakage of volatile substances inside the raw material container, thus ensuring the safety of the production environment.
[0013] Furthermore, a condenser tube frame is fixedly connected to the middle of the upper surface of the bucket lid, and several condenser tubes are fixedly connected to the bottom of the condenser tube frame.
[0014] The beneficial effects of the above solution are: the condenser can effectively reduce the temperature of the material in the raw material tank, which on the one hand prevents the physical properties from changing due to high temperature, and on the other hand prevents the material from deteriorating due to high temperature, thus ensuring the separation effect and material quality.
[0015] Furthermore, a lead screw linear feed motor is fixedly connected to the middle of the upper surface of the condenser tube frame, and a threaded water suction pipe is sleeved on the output end of the lead screw linear feed motor. A flexible hose is fixedly connected to the other end of the threaded water suction pipe.
[0016] The beneficial effects of the above solution are: the lead screw linear advance motor has high-precision position control capability, which can drive the threaded suction pipe to accurately stop in the aqueous phase layer. Since the interfaces of each phase will move with the change of discharge volume during the separation process, the lead screw linear advance motor can adjust the height of the threaded suction pipe in real time.
[0017] Furthermore, a water pump is fixedly connected to the other end of the hose, and a drain outlet is fixedly connected to the output end of the water pump.
[0018] The beneficial effects of the above solution are: the water pump provides stable suction, which can quickly draw out the water phase, and the drain outlet can directionally transport the separated water phase to a designated location. Attached Figure Description
[0019] Figure 1 This is a structural diagram of the present invention; Figure 2 This is a structural view of the overall back of this utility model; Figure 3 This is a front view of the present invention. Figure 4 This is a structural diagram of the raw material barrel of this utility model; Figure 5 This is a cross-sectional view of the raw material barrel of this utility model; Figure 6 This is a structural diagram of the stabilization device of this utility model.
[0020] The attached diagram lists the components represented by each number as follows: Detailed Implementation The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0021] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0022] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this technology based on the specific circumstances.
[0023] In the description of this application, spatial relation terms such as "below," "under," "below," "below," "above," "over," etc., are used herein to describe the relationship between one element or feature shown in the figures and other elements or features. It should be understood that, in addition to the orientation shown in the figures, spatial relation terms also include different orientations of the device in use and operation. For example, if the device in the figures is flipped, an element or feature described as "below" or "under" or "below" of other elements or features will be oriented "over" of other elements or features. Therefore, the exemplary terms "below" and "under" can include both upper and lower orientations. Furthermore, the device may also include other orientations, such as rotation by 90 degrees or other orientations, and the spatial descriptive terms used herein are interpreted accordingly.
[0024] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to implement and use the present invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the present invention can be implemented without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the present invention with unnecessary detail. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application.
[0025] Example 1 Figure 1This utility model provides an overall structural diagram of a high-efficiency oil-water separation water separator for anti-corrosion paint production. Figure 2 The following is a view of the overall rear structure of this utility model. The device includes: a base 1, a support seat 2 fixedly connected to one side of the upper surface of the base 1, several damping rods 3 fixedly connected to the upper surface of the support seat 2, a fixing plate 4 fixedly connected to the top of the damping rods 3, a motor 5 fixedly connected to the middle of the upper surface of the fixing plate 4, a raw material barrel 6 being drivenly connected to the output end of the motor 5, a stabilizing device 7 connected to the support seat 2 fixedly connected to the outer surface of the raw material barrel 6, an operating table 21 fixedly connected to the other side of the upper surface of the base 1, a reinforcing support frame 22 fixedly connected to the outer surface of the motor 5, and a positioning ring 23 adapted to the reinforcing support frame 22 fixedly connected to the bottom of the raw material barrel 6.
[0026] The base 1 provides basic support for the entire equipment. The support seat 2 on one side serves as the mounting carrier for the damping rod 3. The top of the damping rod 3 is connected to the fixing plate 4. The vibration generated by the motor 5 fixed on the fixing plate 4 during operation is absorbed by the expansion and contraction buffering effect of the damping rod 3. The fixing plate 4 and the motor 5 provide initial support for the raw material barrel 6, reducing the impact of vibration on the overall stability of the equipment. The output end of the motor 5 is connected to the raw material barrel 6 for transmission. After the motor 5 starts, it can drive the raw material barrel 6 to rotate at a set speed, so that the anti-corrosion paint raw material in the raw material barrel 6 can initially achieve centrifugal stratification during rotation. The upper and lower supports are connected by the reinforcing support frame 22, and the positioning ring 23 at the bottom of the raw material barrel 6 limits its movement, further strengthening the support and preventing unstable shaking.
[0027] Figure 6 This is a structural diagram of the stabilizing device of this utility model, as shown below. Figure 6 As shown, the stabilizing device 7 includes a fixing ring 701, which is fixedly connected to the raw material barrel 6. Several rotating blocks 702 are fixedly connected to the outer surface of the fixing ring 701. Several positioning rings 703 are fixedly connected to the outer surface of the rotating blocks 702. Several connecting sleeves 704 are fixedly connected to the outer surface of the positioning rings 703. A positioning rod 705 connected to the support base 2 is sleeved on the inner wall of the connecting sleeve 704. A spring 706 connected to the connecting sleeve 704 is fixedly connected to the bottom of the outer surface of the positioning rod 705.
[0028] In the stabilizing device 7 on the outer surface of the raw material barrel 6, the fixing ring 701 is tightly fixed to the raw material barrel 6 and moves synchronously with the raw material barrel 6. The rotating block 702 and the positioning ring 703 limit the position of the fixing ring 701 to prevent radial displacement when the raw material barrel 6 rotates. One end of the positioning rod 705, which is sleeved inside the connecting sleeve 704, is connected to the support base 2. The positioning rod 705 plays a positioning role for the raw material barrel 6. The other end is elastically connected to the connecting sleeve 704 through the spring 706. When the raw material barrel 6 undergoes slight displacement due to vibration or rotation, the spring 706 can adaptively adjust through extension and retraction to further maintain the stability of the raw material barrel 6.
[0029] An observation window 8 is provided in the middle of the front of the raw material barrel 6, and an oil drain port 20 is provided on one side of the lower surface of the raw material barrel 6.
[0030] Operators can observe the layering of raw material tank 6 in real time through observation window 8. When it is confirmed by observation that the upper oil phase has reached a certain amount, the oil drain port 20 on the lower surface of raw material tank 6 can be opened to discharge the separated oil phase from raw material tank 6.
[0031] A mounting frame 9 is fixedly connected to the back of the base 1, and a hydraulic lifting rod 10 is fixedly connected to the middle of the upper surface of the mounting frame 9.
[0032] The mounting frame 9 on the back of the base 1 provides a stable mounting support for the hydraulic lifting rod 10. The hydraulic lifting rod 10 can realize the extension and retraction of the piston rod under hydraulic drive according to actual needs, thereby driving the subsequent connected components to move up and down.
[0033] The output end of the hydraulic lifting rod 10 is fixedly connected to a connecting bracket 11, and a bucket cover 12 is fixedly connected to the front of the connecting bracket 11.
[0034] When the piston rod of the hydraulic lifting rod 10 extends, it will drive the barrel cover 12 to move upward through the connecting bracket 11, opening the raw material barrel 6. When the piston rod retracts, the barrel cover 12 moves downward and fits tightly with the opening of the raw material barrel 6, thus sealing the raw material barrel 6.
[0035] Example 2 Based on Embodiment 1, the present invention can be further improved in the following ways, such as... Figure 4 As shown, a condenser frame 13 is fixedly connected to the middle of the upper surface of the lid 12, and several condenser tubes 14 are fixedly connected to the bottom of the condenser frame 13.
[0036] The condenser tube 14 is stably installed below the lid 12 and extends into the raw material tank 6. When oil-water separation is carried out in the raw material tank 6, if the material temperature is high, coolant can be introduced into the condenser tube 14. During the flow of the coolant in the condenser tube 14, it exchanges heat with the material in the raw material tank 6, absorbs the heat of the material, and reduces the material temperature.
[0037] Figure 5 This is a cross-sectional view of the raw material barrel of this utility model, as shown below. Figure 5 As shown, a lead screw linear feed motor 15 is fixedly connected to the middle of the upper surface of the condenser tube frame 13. A threaded water suction pipe 16 is sleeved at the output end of the lead screw linear feed motor 15, and a hose 17 is fixedly connected to the other end of the threaded water suction pipe 16.
[0038] After the linear feed motor 15 in the middle of the upper surface of the condenser tube frame 13 is started, its output end drives the threaded water suction pipe 16 to move up and down precisely in the vertical direction. One end of the threaded water suction pipe 16 extends into the raw material tank 6, and the other end is connected to the subsequent components through the hose 17. When it is confirmed by observation that the water phase in the raw material tank 6 has been separated into layers, the linear feed motor 15 is adjusted to lower the lower end of the threaded water suction pipe 16 to the water phase layer, and the water phase can be sucked out through the threaded water suction pipe 16 and the hose 17.
[0039] The other end of the hose 17 is fixedly connected to a water pump 18, and the output end of the water pump 18 is fixedly connected to a drain outlet 19.
[0040] After the water pump 18 connected to the other end of the hose 17 is started, it generates negative pressure. The water phase in the raw material tank 6 is sucked into the water pump 18 through the hose 17 and the threaded suction pipe 16. Then, the water phase is discharged to the designated collection container or treatment system through the drain port 19 from the output end of the water pump 18.
[0041] While embodiments or examples of this disclosure have been described with reference to the accompanying drawings, it should be understood that the above embodiments are merely exemplary embodiments or examples, and the scope of this utility model is not limited by these embodiments or examples, but only by the granted claims and their equivalents. Various elements in the embodiments or examples may be omitted or replaced by their equivalents. Furthermore, the steps may be performed in a different order than that described in this disclosure. Further, various elements in the embodiments or examples may be combined in various ways. Importantly, as the technology evolves, many elements described herein can be replaced by equivalents that appear after this disclosure.
Claims
1. A high-efficiency oil-water separation water separator for anti-corrosion paint production, characterized in that, include: A base (1) is fixedly connected to a support seat (2) on one side of the upper surface of the base (1). Several damping rods (3) are fixedly connected to the upper surface of the support seat (2). A fixing plate (4) is fixedly connected to the top of the damping rods (3). A motor (5) is fixedly connected to the middle of the upper surface of the fixing plate (4). A raw material barrel (6) is driven to the output end of the motor (5). A stabilizing device (7) connected to the support seat (2) is fixedly connected to the outer surface of the raw material barrel (6). An operating table (21) is fixedly connected to the other side of the upper surface of the base (1). A reinforcing support frame (22) is fixedly connected to the outer surface of the motor (5). A positioning ring (23) adapted to the reinforcing support frame (22) is fixedly connected to the bottom of the raw material barrel (6). The stabilizing device (7) includes a fixing ring (701), which is fixedly connected to the raw material barrel (6). Several rotating blocks (702) are fixedly connected to the outer surface of the fixing ring (701). Several positioning rings (703) are fixedly connected to the outer surface of the rotating blocks (702). Several connecting sleeves (704) are fixedly connected to the outer surface of the positioning rings (703). A positioning rod (705) connected to the support base (2) is sleeved on the inner wall of the connecting sleeve (704). A spring (706) connected to the connecting sleeve (704) is fixedly connected to the bottom of the outer surface of the positioning rod (705).
2. The high-efficiency oil-water separation anti-corrosion paint production water separator according to claim 1, characterized in that, An observation window (8) is provided in the middle of the front of the raw material barrel (6), and an oil drain port (20) is provided on one side of the lower surface of the raw material barrel (6).
3. The high-efficiency oil-water separation anti-corrosion paint production water separator according to claim 1, characterized in that, A mounting frame (9) is fixedly connected to the back of the base (1), and a hydraulic lifting rod (10) is fixedly connected to the middle of the upper surface of the mounting frame (9).
4. A high-efficiency oil-water separation water separator for anti-corrosion paint production according to claim 3, characterized in that, The output end of the hydraulic lifting rod (10) is fixedly connected to a connecting bracket (11), and a bucket lid (12) is fixedly connected to the front of the connecting bracket (11).
5. A high-efficiency oil-water separation water separator for anti-corrosion paint production according to claim 4, characterized in that, A condenser frame (13) is fixedly connected to the middle of the upper surface of the bucket lid (12), and several condenser tubes (14) are fixedly connected to the bottom of the condenser frame (13).
6. A high-efficiency oil-water separation anti-corrosion paint production water separator according to claim 5, characterized in that, A lead screw linear feed motor (15) is fixedly connected to the middle of the upper surface of the condenser tube frame (13). A threaded water suction pipe (16) is sleeved at the output end of the lead screw linear feed motor (15). A hose (17) is fixedly connected to the other end of the threaded water suction pipe (16).
7. A high-efficiency oil-water separation water separator for anti-corrosion paint production according to claim 6, characterized in that, The other end of the hose (17) is fixedly connected to a water pump (18), and the output end of the water pump (18) is fixedly connected to a drain outlet (19).