A filtering device for carbon residue composition detection

Abstract

The utility model discloses a filter equipment for carbon residue component detection passes through motor drive screw rod, drives mobile plate and sprays the stable lift of case, and water pump pumps water from first housing to spray case, and the carbon residue in filter is washed, and the water flow returns first housing after filter plate and multistage filtration, forms closed circuit circulation, and each part is closely connected through fixed plate and shell on the basis of support column and bottom plate, and the overall stability has been ensured. The scheme effectively solves the pain point of inconvenient operation of traditional equipment and water resource waste, and the lifting design greatly improves the operation safety and convenience, avoids the risk of climbing operation, the closed loop water system realizes the reuse of water resource, and the energy consumption and operating cost are greatly reduced, and the optimization design such as the flow guide groove in the filter further improves the filtering efficiency and separation effect, so that the equipment shows higher reliability and economy in the carbon residue component detection.

Description

Technical Field

[0001] This utility model relates to the field of filtration technology, specifically a filtration device for detecting the composition of carbon slag. Background Technology

[0002] Carbon slag composition analysis plays a crucial role in various fields such as industrial production, environmental protection measures, and resource recycling. Among these, filtration equipment, as one of the core tools for sample pretreatment, directly affects the accuracy and efficiency of subsequent analyses.

[0003] Traditional filtration equipment relies on a manual screw-lift mechanism to open the top cover. This method is not only time-consuming and labor-intensive, but also forces operators to work at heights, as the filter's height often exceeds ergonomically recommended operating heights, undoubtedly increasing safety risks. Filtration equipment typically consumes a large amount of water for rinsing and separation operations. Unfortunately, most existing filtration devices lack effective water-saving measures, leading to significant water waste. This situation not only increases operating costs but also contradicts the requirements of sustainable development. Utility Model Content

[0004] The purpose of this utility model is to provide a filtration device for carbon slag composition detection. By integrating intelligent lifting, water resource recycling and refined structural design, it successfully solves the pain points of traditional filtration devices in terms of safety, energy saving and efficiency, and finally realizes a carbon slag composition detection filtration device that is safer to operate, more resource-saving and more stable in performance, thus solving the problems in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A filtration device for detecting carbon slag composition includes a support column, a base plate fixedly connected to the upper end of the support column, a second outer shell fixedly connected to the upper end of the base plate, a second fixing plate fixedly connected to the upper end of the second outer shell, a water outlet pipe fixedly connected to the left side of the second outer shell, the water outlet pipe being equipped with a stop valve, and a lifting device, a filtration device, and a water circulation device being provided at the upper end of the base plate. The lifting device includes a motor, a threaded rod, a movable plate, and a support frame. The top plate and the bottom plate are fixedly connected to the upper and lower ends of the support frame, respectively. The motor is fixed to the bottom plate. One end of the threaded rod is connected to the motor, and the threaded rod is threadedly connected to the movable plate. The filtration device includes a second fixed plate, a filter, and a filter plate arranged sequentially from top to bottom. The filter is fixedly connected inside the second fixed plate, and the filter plate is fixedly connected to the lower end of the filter. The second fixed plate is fixedly connected to the upper end of the second outer shell.

[0006] Preferably, the water circulation device includes a first outer shell and a second outer shell connected by a connecting pipe, a water pump is installed inside the first outer shell, and a movable plate is connected to the spray assembly through a connecting block.

[0007] Preferably, the filter is fixedly connected to the inside of the second fixed plate, and a flow guide groove is provided on the inner wall of the filter, with the lower end of the filter plate fixedly connected to it.

[0008] Preferably, a filter screen is fixedly installed inside the connecting pipe, one end of the connecting pipe is fixedly connected to the right side of the second outer shell, and the other end is fixedly connected to the first outer shell, with the lower end of the first outer shell fixed to the base plate.

[0009] Preferably, the spray assembly includes a spray box and a spray pipe fixed to its lower end. The spray box is fixedly connected to the lower end of the movable plate through a connecting block. The water pump is fixed to one side of the first housing, and its water outlet is connected to the spray box through a hose. The hose portion is housed inside the first fixed plate, and the first fixed plate is fixed to the base plate.

[0010] Preferably, a support block is fixedly connected to the lower end of the movable plate, and a first slider and a second slider are fixedly disposed on the support block, the first slider and the second slider being slidably engaged with the support frame.

[0011] Preferably, a water outlet pipe is fixedly connected to the left side of the second outer casing, and a water stop valve is provided on the water outlet pipe.

[0012] Preferably, the top of the threaded rod is rotatably connected to the top plate via a sliding bearing.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model uses a motor-driven threaded rod to smoothly raise and lower the moving plate and spray box as a whole, completely changing the situation where operators need to work at heights. Its direct benefits are significantly improved operational safety and convenience, effectively reducing labor intensity and accident risks, and making the equipment more adaptable to the working habits of operators of different heights.

[0014] 2. This utility model achieves the collection, multi-stage filtration, and recycling of flushing water through the coordinated operation of components such as a water pump, hose, spray box, filter, and connecting pipe. This design breaks away from the traditional equipment's unidirectional water use and large-scale discharge pattern, resulting in a significant reduction in water consumption, aligning with the concept of green and environmentally friendly sustainable development, while also saving costs in long-term operation.

[0015] 3. This utility model optimizes the water flow path and reduces the interference of turbulence on the filtration effect by setting a guide channel in the filter; the precise cooperation between the support frame and the slider ensures the high stability of the lifting process. These detailed optimizations work together to improve the efficiency and cleanliness of carbon residue impurity separation, while ensuring the reliability and durability of the equipment operation and extending the service life of the equipment. Attached Figure Description

[0016] Figure 1 This is the first axonometric view of the overall structure of this utility model; Figure 2 This is a second axonometric view of the overall structure of this utility model; Figure 3 This is a front cross-sectional view of the overall structure of this utility model; Figure 4 This is a side sectional view of the overall structure of this utility model.

[0017] In the diagram: 1. Support column; 2. Base plate; 3. First outer shell; 4. Connecting pipe; 5. First fixing plate; 6. Flexible hose; 7. First slider; 8. Second outer shell; 9. Water outlet pipe; 10. Stop valve; 11. Second fixing plate; 12. Connecting block; 13. Moving plate; 14. Support block; 15. Second slider; 16. Top plate; 17. Spray box; 18. Water pump; 19. Filter plate; 20. Filter; 21. Guide channel; 22. Spray pipe; 23. Motor; 24. Threaded rod; 25. Support frame. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] To address the issues of traditional filter equipment relying on a manual screw lifting mechanism for opening the top cover, and the fact that such equipment typically consumes large amounts of water for rinsing and separation operations, the following technical solution is provided. Please refer to [link / reference needed]. Figure 1-4 ; A filtration device for detecting the composition of carbon slag includes a support column 1 providing stable support for a base plate 2 fixedly connected to its upper end. The base plate 2 serves as a foundation platform, with a second outer casing 8 fixedly connected to its upper end. A water outlet pipe 9 is fixedly connected to the left side of the second outer casing 8, and the water outlet pipe 9 is equipped with a stop valve 10 for controlling the final water discharge.

[0020] The upper end of the second outer casing 8 is fixedly connected to the filter 20 via the second fixing plate 11. The guide groove 21 opened on the inner wall of the filter 20 can effectively guide the liquid flow. The lower end of the filter 20 is fixedly connected to the filter plate 19, which together constitute the main filtration unit. The right side of the second outer casing 8 is connected to the first outer casing 3 via the connecting pipe 4. A filter screen is fixed inside the connecting pipe 4 for secondary purification of the water flow.

[0021] The lower end of the first outer shell 3 is fixed to the base plate 2, and a first fixing plate 5 is provided above it. The first fixing plate 5 houses the hose 6. The lower end of the hose 6 is connected to the water pump 18, and the upper end leads to the spray box 17. The lower end of the spray box 17 is fixedly connected to the spray pipe 22. This structural layout lays the foundation for the recycling of water resources.

[0022] The lifting function of the equipment is driven by motor 23, the lower end of which is fixed to the base plate 2, and its output end is connected to threaded rod 24. When the threaded rod 24 rotates, it forms a threaded pair with the moving plate 13 and the support block 14, driving them to make vertical displacement. The top of the threaded rod 24 is rotatably connected to the top plate 16 through a sliding bearing. A support frame 25 is fixedly connected to one side of the top plate 16, and the lower end of the support frame 25 is fixed to the base plate 2, forming a stable guide frame.

[0023] The lower end of the movable plate 13 is fixedly connected to the support block 14 and the connecting block 12, and the lower end of the connecting block 12 is fixedly connected to the spray box 17. The support block 14 is fixed with a first slider 7 and a second slider 15, which slide in cooperation with the support frame 25, ensuring the stability and precision of the movable plate 13 and the connected spray box 17 during lifting. During operation, the motor 23 is started, and the rotational motion of the threaded rod 24 is converted into the linear motion of the movable plate 13, thereby adjusting the height of the spray box 17 as needed. This greatly facilitates the operator's work of adding materials, observing, or maintaining the equipment, and eliminates the risks of working at height.

[0024] During the filtration and water circulation process, the water pump 18 starts, drawing water accumulated in the first housing 3 into the hose 6. The water flow is then transported through the hose 6 to the spray box 17, and subsequently sprayed evenly from the spray pipe 22 at the lower end of the spray box 17, flushing the carbon residue material placed in the filter 20. Under the action of gravity, the water flow carrying impurities is guided by the guide channel 21, passes through the filter plate 19, and enters the interior of the second housing 8. Here, the filter plate 19 effectively intercepts solid particles, completing the initial solid-liquid separation.

[0025] Subsequently, water flows from the second outer casing 8 through the connecting pipe 4 to the first outer casing 3. The filter screen inside the connecting pipe 4 deeply purifies the water, removing finer suspended solids. The purified water eventually flows back to the bottom of the first outer casing 3, completing a full cycle. A stop valve 10 controls whether the treated water is discharged from the system through the outlet pipe 9. This closed-loop design significantly reduces the consumption of external freshwater, achieves water resource recycling, and ensures effective filtration.

[0026] Working Principle: When the equipment is started, the operator adjusts the height of the spray box 17 using the lifting device to adapt to different operational needs. The motor 23 drives the threaded rod 24 to rotate, causing the moving plate 13 to move vertically along the support frame 25. The moving plate 13 is connected to the spray box 17 via the connecting block 12, and the first slider 7 and the second slider 15 ensure smooth movement, thereby avoiding the risks of working at height and improving operational safety. This design allows the spray box 17 to be precisely positioned, facilitating the addition or maintenance of materials. During the filtration stage, the water pump 18 draws water from the first housing 3 and delivers it to the spray box 17 through the hose 6. The water flows evenly through the spray pipe 22, flushing the carbon residue material placed in the filter 20. The guide groove 21 on the inner wall of the filter 20 guides the liquid flow and reduces turbulence, while the filter plate 19 intercepts solid impurities, achieving preliminary separation. The purified water falls into the second housing 8 and returns to the first housing 3 through the connecting pipe 4; the filter screen in the connecting pipe 4 performs deep purification, ensuring that water resources can be recycled. The outlet pipe 9 is equipped with a stop valve 10 to control the final discharge, so that the whole process forms a closed system.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A filtration device for detecting the composition of carbon slag, comprising a support column (1), characterized in that, The upper end of the support column (1) is fixedly connected to the base plate (2), the upper end of the base plate (2) is fixedly connected to the second outer shell (8), the upper end of the second outer shell (8) is fixedly connected to the second fixing plate (11), the left side of the second outer shell (8) is fixedly connected to the water outlet pipe (9), the water outlet pipe (9) is provided with a water stop valve (10), and the upper end of the base plate (2) is provided with a lifting device, a filtering device and a water circulation device; The lifting device includes a motor (23), a threaded rod (24), a moving plate (13) and a support frame (25). The top plate (16) and the bottom plate (2) are fixedly connected at the upper and lower ends of the support frame (25), respectively. The motor (23) is fixed on the bottom plate (2). One end of the threaded rod (24) is connected to the motor (23), and the threaded rod (24) is threadedly connected to the moving plate (13). The filtration device includes a second fixing plate (11), a filter (20) and a filter plate (19) arranged sequentially from top to bottom. The filter (20) is fixedly connected inside the second fixing plate (11), and the filter plate (19) is fixedly connected to the lower end of the filter (20). The second fixing plate (11) is fixedly connected to the upper end of the second outer shell (8).

2. The filtration device for detecting carbon slag composition according to claim 1, characterized in that, The water circulation device includes a first outer shell (3) and a second outer shell (8) connected by a connecting pipe (4). A water pump (18) is installed inside the first outer shell (3), and a movable plate (13) is connected to the spray assembly through a connecting block (12).

3. The filtration device for detecting carbon slag composition according to claim 2, characterized in that, The filter (20) is fixedly connected to the inside of the second fixed plate (11), and the inner wall of the filter (20) is provided with a guide groove (21), the lower end of which is fixedly connected to the filter plate (19).

4. A filtration device for detecting carbon slag composition according to claim 3, characterized in that, The connecting pipe (4) is fixedly equipped with a filter screen. One end of the connecting pipe (4) is fixedly connected to the right side of the second outer shell (8), and the other end is fixedly connected to the first outer shell (3). The lower end of the first outer shell (3) is fixed on the base plate (2).

5. A filtration device for detecting the composition of carbon slag according to claim 4, characterized in that, The spray assembly includes a spray box (17) and a spray pipe (22) fixed to its lower end. The spray box (17) is fixedly connected to the lower end of the moving plate (13) through a connecting block (12). The water pump (18) is fixed to one side of the first housing (3), and its water outlet is connected to the spray box (17) through a hose (6). The hose (6) is partially housed inside the first fixed plate (5), and the first fixed plate (5) is fixed to the base plate (2).

6. A filtration device for detecting carbon slag composition according to claim 5, characterized in that, The lower end of the movable plate (13) is fixedly connected to a support block (14), and a first slider (7) and a second slider (15) are fixedly installed on the support block (14). The first slider (7) and the second slider (15) slide in cooperation with the support frame (25).

7. A filtration device for detecting carbon slag composition according to claim 6, characterized in that, A water outlet pipe (9) is fixedly connected to the left side of the second outer shell (8), and a water stop valve (10) is provided on the water outlet pipe (9).

8. A filtration device for detecting carbon slag composition according to claim 7, characterized in that, The top of the threaded rod (24) is rotatably connected to the top plate (16) via a sliding bearing.

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