Alumina crude filtering device
Patent Information
- Application Number
- CN202522591684.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-05
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-05
AI Technical Summary
[0003]目前,在实验室研发或小规模试验阶段,普遍采用传统的小型过滤装置进行分离操作,然而,在实际生产应用中,氧化铝粗料浆体极易造成过滤装置过滤介质微孔的严重堵塞,堵塞问题直接导致过滤阻力显著增大、有效过滤面积急剧减小,进而造成过滤效率大幅下降,严重时,过滤装置甚至完全丧失分离功能,迫使生产或实验过程中断
[0016]1.本实用新型通过动力组件与防堵组件的配合使用,实现了在过滤过程中对过滤孔进行吹扫,有效防止了氧化铝粗料在过滤时堵塞滤孔的问题。
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Figure CN224893515U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of alumina processing technology, and more specifically to an alumina coarse material filtration device. Background Technology
[0002] Alumina, as an important industrial raw material, is widely used in many fields such as ceramics, refractory materials, abrasive products, catalyst carriers and advanced ceramics. In its production process, it is usually necessary to filter the alumina slurry (a slurry containing a large amount of water and impurities, and primary alumina crystals), that is, to separate the alumina slurry into solid and liquid components, in order to obtain pure alumina products or to carry out subsequent fine processing.
[0003] Currently, in laboratory research and development or small-scale testing, traditional small-scale filtration devices are commonly used for separation operations. However, in actual production applications, alumina coarse slurry can easily cause severe clogging of the micropores of the filter medium in the filtration device. The clogging problem directly leads to a significant increase in filtration resistance and a sharp decrease in the effective filtration area, which in turn causes a significant drop in filtration efficiency. In severe cases, the filtration device may even completely lose its separation function, forcing the production or experimental process to be interrupted. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an alumina coarse material filtration device to solve the problems existing in the background art.
[0005] This utility model provides the following technical solution: an alumina coarse material filtration device, including a support frame, a rotating plate that is inclinedly mounted on the top of the support frame at the extension end via a hinge, a second housing that is rotatably mounted on the lower surface of the rotating plate via a bearing, a detachable first housing at the bottom of the second housing, and a plurality of evenly distributed leakage holes at the bottom conical surface of the first housing.
[0006] The lower surface of the rotating plate is provided with a power assembly for driving the second housing to rotate, and the rotating plate is provided with an anti-clogging assembly for the leakage hole.
[0007] The anti-clogging component includes an air intake pipe disposed on one side of the rotating plate. One end of the air intake pipe penetrates the surface of the rotating plate, and the other end of the air intake pipe is fixedly connected to a manifold. The inclination angle of the manifold is parallel to the conical surface of the first housing. Multiple equally spaced nozzles are fixedly connected to the outer side of the manifold near the conical surface of the first housing.
[0008] As a further embodiment of this utility model, a feed pipe is fixedly connected to the upper surface of the rotating plate, and one end of the feed pipe penetrates the surface of the rotating plate and communicates with the interior of the second housing.
[0009] As a further embodiment of this utility model, the power assembly includes a cavity formed on the lower surface of the rotating plate, a gear ring fixedly connected to the top of the second housing and located within the cavity, the gear ring being coaxial with the second housing, a gear meshing with the gear ring being provided in the cavity, and a servo motor for driving the gear to rotate along the axis being fixedly connected to the upper surface of the rotating plate.
[0010] As a further embodiment of this utility model, the outer circumference of the first shell and the second shell is provided with a plurality of evenly distributed latches, the fixed part of the latch is fixed to the second shell, and the movable part is fixed to the first shell.
[0011] As a further embodiment of this utility model, a fixing block is fixedly connected to one side of the support frame and near the rotating plate. A threaded groove is provided on one side of the rotating plate. A screw is inserted into one side of the fixing block, and one end of the screw passes through the fixing block and is threadedly connected to the threaded groove.
[0012] As a further embodiment of this utility model, a limiting block for supporting the rotating plate is fixedly connected to one side of the support frame and near the rotating plate.
[0013] As a further embodiment of this utility model, the upper surface of the support frame is provided with a collection box, the inner diameter of which is larger than the outer diameter of the first housing, and the collection box is located directly below the first housing.
[0014] As a further embodiment of this utility model, a funnel connected to the top of the feed pipe is fixedly connected to the feed pipe.
[0015] The technical effects and advantages of this utility model are as follows:
[0016] 1. This utility model achieves the purging of filter holes during the filtration process by using a power component and an anti-clogging component together, effectively preventing the problem of alumina coarse material clogging the filter holes during filtration.
[0017] 2. This utility model, by providing a rotatable rotating plate and quick-release first and second housings, enables alumina coarse material to be conveniently and quickly removed from and collected from the second housing, thus improving the convenience of material collection operations.
[0018] 3. This utility model, by providing a collection box located directly below the first housing, realizes the collection and reception of liquid dripping during the filtration process, maintaining the cleanliness of the working environment and avoiding environmental pollution. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0020] Figure 2 This is a cross-sectional view of the rotating plate of this utility model.
[0021] Figure 3 This utility model Figure 1 A partially enlarged structural diagram.
[0022] Figure 4 This utility model Figure 3 A partial cross-sectional structural diagram.
[0023] The attached figures are labeled as follows: 1. First housing; 2. Anti-clogging component; 3. Rotating plate; 4. Funnel; 5. Feed pipe; 6. Collection box; 8. Support frame; 9. Power component; 10. Second housing; 11. Leakage hole; 13. Lock; 201. Air inlet pipe; 202. Manifold; 203. Nozzle; 701. Fixing block; 702. Screw; 703. Threaded groove; 704. Limiting block; 901. Cavity; 902. Gear; 903. Gear ring. Detailed Implementation
[0024] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. This utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0025] Reference Figures 1-4 This utility model provides an alumina coarse material filtration device, including a support frame 8. A rotating plate 3 is hinged to the top of the extended end of the support frame 8 and mounted at an angle. A second housing 10 is rotatably mounted on the lower surface of the rotating plate 3 via bearings. A detachable first housing 1 is located at the bottom of the second housing 10. Multiple evenly distributed leakage holes 11 are formed at the bottom conical surface of the first housing 1. A power assembly 9 for driving the second housing 10 to rotate is located on the lower surface of the rotating plate 3. The power assembly 9 includes a cavity 901 formed on the lower surface of the rotating plate 3. A toothed ring 903 is bolted to the top of the second housing 10 and located within the cavity 901. 03 is coaxial with the second housing 10. A gear 902 that meshes with the gear ring 903 is provided in the cavity 901. A servo motor that drives the gear 902 to rotate along the axis is fixed to the upper surface of the rotating plate 3 by bolts. An anti-clogging component 2 for the leakage hole 11 is provided in the rotating plate 3. The anti-clogging component 2 includes an air inlet pipe 201 fixedly connected to one side of the rotating plate 3. One end of the air inlet pipe 201 penetrates the surface of the rotating plate 3. The other end of the air inlet pipe 201 is fixedly connected to a manifold 202. The inclination angle of the manifold 202 is parallel to the conical surface of the first housing 1. Multiple equally spaced nozzles 203 are fixedly connected to the outer side of the manifold 202 near the conical surface of the first housing 1.
[0026] The servo motor is started, which drives the gear 902 to rotate. The gear 902 drives the second housing 10 to rotate through the gear ring 903. The first housing 1 rotates together with the second housing 10. At the same time, the liquid in the alumina slurry is discharged from the drain hole 11 due to gravity, realizing solid-liquid separation. Meanwhile, the air inlet pipe 201 is connected to an external high-pressure air source. The external high-pressure gas enters the manifold 202 through the air inlet pipe 201 and is then sprayed out from multiple nozzles 203. The sprayed gas blows the drain hole 11 on the conical surface of the first housing 1 to prevent impurities in the alumina slurry from clogging the drain hole 11, ensuring the smooth progress of the filtration process. This solves the problem that clogging leads to a significant increase in filtration resistance, a sharp decrease in effective filtration area, and a significant drop in filtration efficiency.
[0027] It should be noted that servo motors are existing technology, and those skilled in the art can set them according to actual needs, which will not be elaborated here.
[0028] In this embodiment, a feed pipe 5 is fixedly connected to the upper surface of the rotating plate 3, and one end of the feed pipe 5 penetrates the surface of the rotating plate 3 and communicates with the interior of the second housing 10. A funnel 4 connected to the feed pipe 5 is fixedly connected to the top end of the feed pipe 5. Alumina coarse material is poured in through the funnel 4 and enters the interior of the second housing 10 through the feed pipe 5. The setting of the funnel 4 increases the area of the feed inlet, making it more convenient and faster to pour in the alumina coarse material, reducing the possibility of material spillage and improving the feeding efficiency.
[0029] In this embodiment, a fixing block 701 is fixedly connected to one side of the support frame 8 near the rotating plate 3. A threaded groove 703 is provided on one side of the rotating plate 3. A screw 702 is inserted into one side of the fixing block 701, and one end of the screw 702 passes through the fixing block 701 and is threadedly connected to the threaded groove 703. A limiting block 704 for supporting the rotating plate 3 is fixedly connected to one side of the support frame 8 near the rotating plate 3. A plurality of evenly distributed latches 13 are provided on the outer circumference of the first housing 1 and the second housing 10. The fixing part of the latches 13 is connected to the second housing 10 by screws. The movable part is fixed to the first housing 1 by bolts. When it is necessary to unload the material, first turn the screw 702 to disengage the screw 702 from the threaded groove 703, then turn the rotating plate 3 to a horizontal position. The rotating plate 3 drives the first housing 1 and the second housing 10 to rotate to a horizontal position. At the same time, the limiting block 704 supports the rotating plate 3. Then the movable part of the latch 13 opens to separate the first housing 1 and the second housing 10. At this time, the alumina coarse material after solid-liquid separation can be smoothly taken out from the second housing 10, completing the unloading operation.
[0030] In this embodiment, a collection box 6 is provided on the upper surface of the support frame 8. The inner diameter of the collection box 6 is larger than the outer diameter of the first housing 1, and the collection box 6 is located directly below the first housing 1. The collection box 6 is used to collect liquids or residual materials that may drip during the separation process from the first housing 1 and the second housing 10, so as to prevent them from scattering into the surrounding environment and causing pollution or inconvenience in cleaning.
[0031] The use of this utility model involves the following steps:
[0032] S1: First, pour the alumina raw material through the funnel 4, and then enter the second shell 10 and the interior of the first shell 1 through the feed pipe 5;
[0033] S2: Then start the servo motor, which drives the gear 902 to rotate. The gear 902 drives the second housing 10 to rotate through the gear ring 903. The first housing 1 rotates together with the second housing 10. At the same time, the liquid in the alumina slurry will be discharged from the drain hole 11 due to gravity, realizing solid-liquid separation. Meanwhile, the air inlet pipe 201 is connected to an external high-pressure air source. The external high-pressure gas enters the manifold 202 through the air inlet pipe 201 and is then sprayed out from multiple nozzles 203. The sprayed gas blows the drain hole 11 on the conical surface of the first housing 1.
[0034] S3: After filtration, first rotate screw 702 to disengage screw 702 from thread groove 703, then rotate rotating plate 3 to a horizontal position. Rotating plate 3 drives the first housing 1 and the second housing 10 to a horizontal position, while limiting block 704 supports rotating plate 3.
[0035] S4: Then the movable part of the latch 13 opens, separating the first housing 1 from the second housing 10. Then the alumina coarse material after solid-liquid separation can be smoothly taken out from the second housing 10, thus completing the unloading operation.
[0036] Finally, the following points should be noted: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "linkage" should be interpreted broadly, and can be mechanical or electrical connection, or internal connection between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may change.
[0037] The electronic components and modules used in this utility model can all be parts that are commonly used in the market and can achieve the specific functions in this case. The specific models and sizes can be selected and adjusted according to actual needs.
[0038] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
Claims
1. An alumina coarse material filtering device, comprising a support frame (8), wherein an inclined rotating plate (3) is hinged to the top of the extended end of the support frame (8), characterized in that: The lower surface of the rotating plate (3) is rotatably mounted with a second housing (10) via a bearing. The bottom of the second housing (10) is provided with a detachable first housing (1). The bottom conical surface of the first housing (1) is provided with a plurality of evenly distributed leakage holes (11). The lower surface of the rotating plate (3) is provided with a power assembly (9) for driving the second housing (10) to rotate, and the rotating plate (3) is provided with an anti-blocking assembly (2) for the leakage hole (11). The anti-clogging component (2) includes an air inlet pipe (201) disposed on one side of the rotating plate (3). One end of the air inlet pipe (201) penetrates the surface of the rotating plate (3), and the other end of the air inlet pipe (201) is fixedly connected to a manifold (202). The inclination angle of the manifold (202) is parallel to the conical surface of the first housing (1). Multiple equally spaced nozzles (203) are installed on the outer side of the manifold (202) near the conical surface of the first housing (1).
2. The alumina coarse material filtration device according to claim 1, characterized in that: The upper surface of the rotating plate (3) is fixedly connected to the feed pipe (5), and one end of the feed pipe (5) penetrates the surface of the rotating plate (3) and communicates with the interior of the second housing (10).
3. The alumina coarse material filtration device according to claim 1, characterized in that: The power assembly (9) includes a cavity (901) formed on the lower surface of the rotating plate (3). A gear ring (903) is fixedly connected to the top of the second housing (10) and inside the cavity (901). The gear ring (903) is coaxial with the second housing (10). A gear (902) meshing with the gear ring (903) is provided inside the cavity (901). A servo motor that drives the gear (902) to rotate along the axis is fixedly connected to the upper surface of the rotating plate (3).
4. The alumina coarse material filtration device according to claim 1, characterized in that: The first housing (1) and the second housing (10) are provided with a plurality of evenly distributed latches (13) on the outer circumference. The fixed part of the latch (13) is fixed to the second housing (10), and the movable part is fixed to the first housing (1).
5. The alumina coarse material filtration device according to claim 1, characterized in that: A fixing block (701) is fixedly connected to one side of the support frame (8) and close to the rotating plate (3). A threaded groove (703) is provided on one side of the rotating plate (3). A screw (702) is inserted into one side of the fixing block (701), and one end of the screw (702) passes through the fixing block (701) and is threadedly connected to the threaded groove (703).
6. The alumina coarse material filtration device according to claim 5, characterized in that: A limiting block (704) for supporting the rotating plate (3) is fixedly connected to one side of the support frame (8) and near the rotating plate (3).
7. The alumina coarse material filtration device according to claim 1, characterized in that: The upper surface of the support frame (8) is provided with a collection box (6), the inner diameter of the collection box (6) is larger than the outer diameter of the first shell (1), and the collection box (6) is located directly below the first shell (1).
8. The alumina coarse material filtration device according to claim 2, characterized in that: The top end of the feed pipe (5) is fixedly connected to a funnel (4) that communicates with the feed pipe (5).