A vacuum drain tank with a cleaning hole
Patent Information
- Application Number
- CN202521958479.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0005]针对上述现有技术中存在的真空排液罐清理困难、清理效率低的问题,本实用新型提供了一种具有清理孔的真空排液罐
[0015]本实用新型提供了一种具有清理孔的真空排液罐,上腔体上设有上腔清理孔,下腔体上设有下腔清理孔,极大地方便了操作人员对罐体内部进行定期清理,有效防止物料沉积结垢,保障设备长期稳定运行,延长了设备使用寿命;观察视镜可让操作人员实时观察罐内情况,及时掌握气液分离状态和液体液位;上下腔连接管的两端分别通过法兰与上腔体和下腔体连接,方便拆卸,能够提高清理效率。
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Figure CN224893539U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vacuum filter technology, specifically to a vacuum drain tank with cleaning holes. Background Technology
[0002] In many industrial production sectors, especially in chemical, pharmaceutical, and food processing industries, it is often necessary to separate mixtures containing gases and liquids and promptly discharge the separated liquid while maintaining a vacuum environment within the system to ensure the stability of the production process and product quality. Vacuum drain tanks, as a key piece of equipment, are widely used in these scenarios to achieve gas-liquid separation and liquid discharge.
[0003] Chinese patent CN206837544U discloses an automatic vacuum drain tank, which achieves fully automated operation under vacuum conditions and automatic draining through a float level gauge and solenoid valve control, thereby improving work efficiency. Chinese patent CN105879472B discloses an improved energy-saving automatic vacuum balancing drain tank, which places the outlet pipe inside the drain tank, occupying less space. Its observation mirror is easily replaceable, and it features an adjustable intermediate adjustment plate as an observation scale standard. Current improvements in existing technologies mainly focus on the automatic draining settings of vacuum drain tanks, with very little attention paid to the cleaning and maintenance of these tanks.
[0004] During production, materials may deposit and scale on the inner wall, bottom, and some internal structures of the tank. Over time, these deposits can affect the performance of the drain tank, reduce gas-liquid separation efficiency, and even cause problems such as blockage of the drain port. Traditional drain tanks typically lack properly designed cleaning ports, requiring operators to disassemble numerous parts for cleaning, consuming significant time and manpower, increasing equipment downtime, and reducing production efficiency. Utility Model Content
[0005] To address the problems of difficult and inefficient cleaning of vacuum drain tanks in the prior art, this invention provides a vacuum drain tank with a cleaning hole.
[0006] To achieve the above objectives, the technical solution of this utility model is as follows:
[0007] A vacuum drain tank with a cleaning port includes a drain tank, wherein a partition is provided inside the drain tank to divide the interior of the drain tank into an upper cavity and a lower cavity; the top of the upper cavity is provided with a vacuum interface, and the upper cavity is provided with a vapor-liquid inlet and an upper cavity cleaning port; the bottom of the lower cavity is provided with a drain outlet, and the lower cavity is provided with a lower cavity cleaning port; an observation mirror is provided on one side of the drain tank, and an upper and lower cavity connecting pipe is provided on the other side of the drain tank, one end of the upper and lower cavity connecting pipe is connected to the upper cavity, and the other end of the upper and lower cavity connecting pipe is connected to the lower cavity; a vacuum switching valve and an atmospheric switching valve are provided on the upper and lower cavity connecting pipe, the vacuum switching valve being located near the upper cavity, and the atmospheric switching valve being located near the lower cavity.
[0008] Furthermore, a support is provided at the bottom of the drain tank.
[0009] Furthermore, the diameters of the upper cavity cleaning hole and the lower cavity cleaning hole are 300-350mm.
[0010] Furthermore, the upper and lower cavity connecting pipes are connected to the upper cavity and the lower cavity via flanges.
[0011] Furthermore, both the upper cavity cleaning hole and the lower cavity cleaning hole are equipped with detachable blind plates, the diameter of which is 20-30mm larger than the diameter of the corresponding cleaning hole.
[0012] Furthermore, the vacuum switching valve is a pneumatic vacuum ball valve, and the atmospheric switching valve is a flange butterfly valve.
[0013] Furthermore, a pressure gauge is also provided on the upper and lower cavity connecting pipe, and the pressure gauge is located between the vacuum switching valve and the upper cavity.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] This utility model provides a vacuum drain tank with cleaning holes. The upper cavity has an upper cleaning hole, and the lower cavity has a lower cleaning hole, which greatly facilitates the operator to clean the inside of the tank regularly, effectively preventing material deposition and scaling, ensuring long-term stable operation of the equipment, and extending the service life of the equipment. The observation mirror allows the operator to observe the situation inside the tank in real time and keep track of the gas-liquid separation status and liquid level. The two ends of the upper and lower cavity connecting pipes are connected to the upper cavity and the lower cavity respectively through flanges, which facilitates disassembly and improves cleaning efficiency. Attached Figure Description
[0016] The embodiments of this utility model will be further described below with reference to the accompanying drawings, wherein:
[0017] Figure 1A front view of an embodiment of a vacuum drain tank with a cleaning port is shown;
[0018] Figure 2 A side view of an embodiment of a vacuum drain tank with a cleaning port is shown;
[0019] Attached diagram labels: 1-Drainage tank, 2-Vacuum interface, 3-Gas-liquid inlet, 4-Upper chamber cleaning hole, 5-Drainage port, 6-Lower chamber cleaning hole, 7-Upper and lower chamber connecting pipe, 8-Vacuum switching valve, 9-Atmospheric switching valve, 10-Support, 11-Observation scope. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the scope of the present utility model.
[0021] Reference Appendix Figure 1 A vacuum drain tank with a cleaning hole includes a drain tank 1. The drain tank 1 has a partition that divides the interior of the drain tank 1 into an upper cavity and a lower cavity. The top of the upper cavity has a vacuum interface 2, a vapor-liquid inlet 3, and an upper cavity cleaning hole 4. The bottom of the lower cavity has a drain outlet 5, and the lower cavity has a lower cavity cleaning hole 6. One side of the drain tank 1 has an observation mirror 11, and the other side of the drain tank 1 has an upper and lower cavity connecting pipe 7. One end of the upper and lower cavity connecting pipe 7 is connected to the upper cavity, and the other end of the upper and lower cavity connecting pipe 7 is connected to the lower cavity. The upper and lower cavity connecting pipe 7 is equipped with a vacuum switching valve 8 and an atmospheric switching valve 9. The vacuum switching valve 8 is located near the upper cavity, and the atmospheric switching valve 9 is located near the lower cavity.
[0022] Furthermore, a support 10 is provided at the bottom of the drain tank 1.
[0023] Furthermore, the diameters of the upper cavity cleaning hole 4 and the lower cavity cleaning hole 5 are 300-350mm.
[0024] Furthermore, the upper and lower cavity connecting pipe 7 is connected to the upper cavity and the lower cavity via flanges.
[0025] Furthermore, both the upper cavity cleaning hole 4 and the lower cavity cleaning hole 6 are equipped with removable blind plates, the diameter of which is 20-30mm larger than the diameter of the corresponding cleaning hole.
[0026] Furthermore, vacuum switching valve 8 is a pneumatic vacuum ball valve, and atmospheric switching valve 9 is a flanged butterfly valve.
[0027] Furthermore, a pressure gauge is also provided on the upper and lower cavity connecting pipe 7, and the pressure gauge is located between the vacuum switching valve 8 and the upper cavity.
[0028] This utility model provides a vacuum drain tank with cleaning holes. The upper cavity has an upper cleaning hole, and the lower cavity has a lower cleaning hole, which greatly facilitates the operator to clean the inside of the tank regularly, effectively preventing material deposition and scaling, ensuring long-term stable operation of the equipment, and extending the service life of the equipment. The observation mirror allows the operator to observe the situation inside the tank in real time and keep track of the gas-liquid separation status and liquid level. The two ends of the upper and lower cavity connecting pipes are connected to the upper cavity and the lower cavity respectively through flanges, which facilitates disassembly and improves cleaning efficiency.
[0029] The foregoing description describes some exemplary embodiments of this utility model. It is understood that the above embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model. The features in these embodiments can be recombine in a suitable manner, and the resulting solutions are still within the scope of protection claimed by this utility model. Based on the above embodiments, all other embodiments obtained by those skilled in the art without inventive effort, that is, all modifications, equivalent substitutions, and improvements made within the spirit and principles of this application, fall within the scope of protection claimed by this utility model.
Claims
1. A vacuum drain tank with a cleaning port, characterized in that, The system includes a drain tank (1), which has a partition that divides the interior of the drain tank (1) into an upper cavity and a lower cavity. The upper cavity has a vacuum port (2) at the top, a vapor-liquid inlet (3) and an upper cavity cleaning hole (4). The lower cavity has a drain outlet (5) at the bottom and a lower cavity cleaning hole (6). The drain tank (1) has an observation mirror (11) on one side and an upper and lower cavity connecting pipe (7) on the other side. One end of the upper and lower cavity connecting pipe (7) is connected to the upper cavity, and the other end of the upper and lower cavity connecting pipe (7) is connected to the lower cavity. The upper and lower cavity connecting pipe (7) has a vacuum switching valve (8) and an atmospheric switching valve (9). The vacuum switching valve (8) is located near the upper cavity, and the atmospheric switching valve (9) is located near the lower cavity.
2. A vacuum drain tank with a cleaning hole according to claim 1, characterized in that, The bottom of the drain tank (1) is provided with a support (10).
3. A vacuum drain tank with a cleaning hole according to claim 1, characterized in that, The diameters of the upper cavity cleaning hole (4) and the lower cavity cleaning hole (6) are 300-350 mm.
4. A vacuum drain tank with a cleaning hole according to claim 1, characterized in that, The upper and lower cavity connecting pipe (7) is connected to the upper cavity and the lower cavity through a flange.
5. A vacuum drain tank with a cleaning hole according to claim 1, characterized in that, Both the upper cavity cleaning hole (4) and the lower cavity cleaning hole (6) are equipped with detachable blind plates, the diameter of which is 20-30mm larger than the diameter of the corresponding cleaning hole.
6. A vacuum drain tank with a cleaning hole according to claim 1, characterized in that, The vacuum switching valve (8) is a pneumatic vacuum ball valve, and the atmospheric switching valve (9) is a flange butterfly valve.
7. A vacuum drain tank with a cleaning hole according to claim 1, characterized in that, A pressure gauge is also provided on the upper and lower cavity connecting pipe (7), and the pressure gauge is located between the vacuum switching valve (8) and the upper cavity.
Citation Information
Patent Citations
An improved energy-saving vacuum automatic balance liquid drainage tank
CN105879472B
Automatic vacuum liquid discharge tank
CN206837544U