An adsorptive filtration system
Patent Information
- Application Number
- CN202522317886.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0005]有鉴于此,有必要提供一种吸附过滤系统,能够解决现有技术中活性炭装置进行更换时设备停机影响生产的问题
本实用新型包括多个活性炭吸附罐、输入管道、输出管道以及连接管道,多个所述活性炭吸附罐间隔设置;所述输入管道包括输入主管道、多个输入副管道以及若干输入控制阀,多个所述输入副管道的一端与所述输入主管道连通,另一端分别与所述活性炭吸附罐的输入口连接,所述输入控制阀设于所述输入副管道上以及所述输入主管道与所述输入副管道连接处的下游;所述输出管道包括输出主管道、多个输出副管道以及若干输出控制阀,多个所述输出副管道一端与所述输出主管道连通,另一端分别与所述活性炭吸附罐的输出口连接,所述输出控制阀设于所述输出副管道上以及所述输出主管道与所述输出副管道连接处的上游;多个所述连接管道设于所述活性炭吸附罐之间并连通于所述输入主管道以及所述输出主管道。本实用新型提供的吸附过滤系统,当有任一所述活性炭吸附罐需要进行更换时,通过控制各个位置的所述输入控制阀以及所述输出控制阀的开关,使需要更换的所述活性炭吸附罐从吸附过滤系统隔离,液体不会再流过需要更换的所述活性炭吸附罐,工作人员在对该所述活性炭吸附罐进行更换维护,能够保证整个吸附过滤系统仍保持运作,不会对生产造成影响,提高了生产效率。
Smart Images

Figure CN224893571U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of extraction and oil removal technology, and in particular to an adsorption filtration system. Background Technology
[0002] In the wet process of nickel and cobalt salt production, the extractant acts as a chemical agent to react with the metal being extracted, forming an extractant that is extracted into the organic phase. It can also be used in a chemical reaction to extract the metal from the organic phase into the aqueous phase, thus achieving metal purification and enrichment. However, in this process, the extractant and the aqueous phase are mutually soluble, which affects extraction production and product quality. Currently, to prevent the mutual dissolution of the extractant and the aqueous phase, sufficient settling time is provided to ensure that most of the extractant separates from the aqueous phase. However, some broken-chain extractant still dissolves in the aqueous phase. While using a resin column to adsorb the dissolved extractant can remove oil to below 3 ppm, the subsequent treatment cost of the resin column is high, resulting in a large initial investment. Using an oil separator can remove some oil, but only oil floating on the surface of the solution, and cannot effectively remove dissolved oil.
[0003] For example, patent CN220579349U provides an oil removal device for the extraction and production of nickel and cobalt salts; the oil removal device for the extraction and production of nickel and cobalt salts includes a first filter, an aeration tank, an oil-water separator, a settling tank, an activated carbon device, and a second filter connected in sequence, wherein the aeration tank is equipped with multiple aerators for aerating bubbles.
[0004] The existing technology has the following drawbacks: when the activated carbon device needs to be replaced, the entire equipment needs to be stopped, resulting in reduced production efficiency. Utility Model Content
[0005] In view of this, it is necessary to provide an adsorption filtration system that can solve the problem of equipment downtime affecting production when the activated carbon device is replaced in the prior art.
[0006] This utility model provides an adsorption filtration system, comprising: Multiple activated carbon adsorption tanks spaced apart; The input pipeline includes a main input pipeline, multiple secondary input pipelines, and several input control valves. One end of each of the secondary input pipelines is connected to the main input pipeline, and the other end is connected to the inlet of the activated carbon adsorption tank. The input control valves are located on the secondary input pipelines and downstream of the connection between the main input pipeline and the secondary input pipeline. The output pipeline includes a main output pipeline, multiple secondary output pipelines, and several output control valves. One end of each of the secondary output pipelines is connected to the main output pipeline, and the other end is connected to the output port of the activated carbon adsorption tank. The output control valves are located on the secondary output pipelines and upstream of the connection point between the main output pipeline and the secondary output pipelines. Connecting pipes, a plurality of the connecting pipes are respectively arranged between the activated carbon adsorption tanks and connected to the input main pipe and the output main pipe.
[0007] In other feasible embodiments, the activated carbon adsorption tank includes a tank body, a top cover, and several activated carbon layers. The tank body is a cylindrical body without a top cover. The top cover is detachably fixed to the top of the tank body. The multiple activated carbon layers are arranged horizontally and spaced apart in the tank body. The bottom of the tank body has an inlet, and the top cover has an outlet.
[0008] In other feasible embodiments, three activated carbon adsorption tanks are included, namely a first activated carbon adsorption tank, a second activated carbon adsorption tank, and a third activated carbon adsorption tank.
[0009] In other feasible embodiments, the input sub-pipe includes a first input sub-pipe, a second input sub-pipe, and a third input sub-pipe. The first input sub-pipe is connected to the input port of the first activated carbon adsorption tank, the second input sub-pipe is connected to the input port of the second activated carbon adsorption tank, and the third input sub-pipe is connected to the input port of the third activated carbon adsorption tank.
[0010] In other feasible embodiments, the output sub-pipe includes a first output sub-pipe, a second output sub-pipe, and a third output sub-pipe. The first output sub-pipe is connected to the output port of the first activated carbon adsorption tank, the second output sub-pipe is connected to the output port of the second activated carbon adsorption tank, and the third output sub-pipe is connected to the output port of the third activated carbon adsorption tank.
[0011] In other feasible embodiments, the connecting pipe also includes a first connecting pipe and a second connecting pipe, wherein the first connecting pipe is disposed between the first activated carbon adsorption tank and the second activated carbon adsorption tank, and the second connecting pipe is disposed between the second activated carbon adsorption tank and the third activated carbon adsorption tank.
[0012] In other feasible embodiments, the input control valve includes a first input control valve, a second input control valve, a third input control valve, a fourth input control valve, and a fifth input control valve. The first input control valve is disposed on the first input secondary pipe, the second input control valve is disposed on the second input secondary pipe, the third input control valve is disposed on the third input secondary pipe, the fourth input control valve is disposed between the connection between the input main pipe and the first input secondary pipe and the connection between the input main pipe and the first connecting pipe, and the fifth input control valve is disposed between the connection between the input main pipe and the second input secondary pipe and the connection between the input main pipe and the second connecting pipe.
[0013] In other feasible embodiments, the output control valve includes a first output control valve, a second output control valve, a third output control valve, a fourth output control valve, and a fifth output control valve. The first output control valve is disposed on the first output secondary pipe, the second output control valve is disposed on the second output secondary pipe, the third output control valve is disposed on the third output secondary pipe, the fourth output control valve is disposed between the connection between the output main pipe and the second output secondary pipe and between the output main pipe and the first connecting pipe, and the fifth output control valve is disposed between the connection between the output main pipe and the third output secondary pipe and between the output main pipe and the second connecting pipe.
[0014] In other feasible embodiments, a fine filter is also included, which is connected to the main output pipe and is used to finely filter the liquid filtered by the activated carbon adsorption tank.
[0015] In other feasible embodiments, the fine filter has a fine filter inlet at the bottom and a fine filter outlet at the top, and the fine filter inlet is connected to the main output pipe.
[0016] The beneficial effects of this utility model are as follows: This utility model includes multiple activated carbon adsorption tanks, an input pipe, an output pipe, and connecting pipes. The multiple activated carbon adsorption tanks are arranged at intervals. The input pipe includes a main input pipe, multiple secondary input pipes, and several input control valves. One end of each of the secondary input pipes is connected to the main input pipe, and the other end is connected to the input port of each activated carbon adsorption tank. The input control valves are located on the secondary input pipes and downstream of the connection between the main input pipe and the secondary input pipe. The output pipe includes a main output pipe, multiple secondary output pipes, and several output control valves. One end of each secondary output pipe is connected to the main output pipe, and the other end is connected to the output port of each activated carbon adsorption tank. The output control valves are located on the secondary output pipes and upstream of the connection between the main output pipe and the secondary output pipe. The multiple connecting pipes are arranged between the activated carbon adsorption tanks and connect to the main input pipe and the main output pipe. The adsorption filtration system provided by this utility model, when any of the activated carbon adsorption tanks needs to be replaced, isolates the activated carbon adsorption tank to be replaced from the adsorption filtration system by controlling the opening and closing of the input control valves and the output control valves at various positions. Liquid will no longer flow through the activated carbon adsorption tank to be replaced, and the staff can replace and maintain the activated carbon adsorption tank while ensuring that the entire adsorption filtration system continues to operate without affecting production, thus improving production efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the adsorption filtration system in this utility model; Figure 2 for Figure 1 A schematic cross-sectional view of the activated carbon adsorption tank; Wherein: 1-Activated carbon adsorption tank, 1a-First activated carbon adsorption tank, 1b-Second activated carbon adsorption tank, 1c-Third activated carbon adsorption tank, 11-Tank body, 12-Top cover, 13-Activated carbon layer; 2-Input pipe, 21-Input main pipe, 22-Input auxiliary pipe, 22a-First input auxiliary pipe, 22b-Second input auxiliary pipe, 22c-Third input auxiliary pipe, 23-Input control valve, 23a-First input control valve, 23b-Second input control valve, 23c-Third input control valve, 23d-Fourth input control valve, 23e-Fifth input control valve; 3-Output pipe, 31-Main output pipe, 32-Secondary output pipe, 32a-First secondary output pipe, 32b-Secondary output pipe, 32c-Third secondary output pipe, 33-Output control valve, 33a-First output control valve, 33b-Secondary output control valve, 33c-Third output control valve, 33d-Fourth output control valve, 33e-Fifth output control valve; 4-Connecting pipes. Detailed Implementation
[0019] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which constitute a part of this application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not intended to limit the scope of the present invention.
[0020] like Figure 1-2 As shown, an embodiment of this utility model provides an adsorption filtration system, which includes: multiple activated carbon adsorption tanks 1, an input pipe 2, an output pipe 3, and a connecting pipe 4. The multiple activated carbon adsorption tanks 1 are arranged at intervals. The input pipe 2 includes a main input pipe 21, multiple secondary input pipes 22, and several input control valves 23. One end of each of the secondary input pipes 22 is connected to the main input pipe 21, and the other end is connected to the input port of each activated carbon adsorption tank 1. The input control valves 23 are located on the secondary input pipes 22 and on the connection between the main input pipe 21 and the output pipe 4. Downstream of the connection of the input secondary pipe 22, the output pipe 3 includes an output main pipe 31, multiple output secondary pipes 32, and several output control valves 33. One end of each of the multiple output secondary pipes 32 is connected to the output main pipe 31, and the other end is connected to the output port of the activated carbon adsorption tank 1. The output control valves 33 are located on the output secondary pipes 32 and upstream of the connection between the output main pipe 31 and the output secondary pipes 32. Multiple connecting pipes 4 are located between the activated carbon adsorption tanks 1 and are connected to the input main pipe 21 and the output main pipe 31.
[0021] When any of the activated carbon adsorption tanks 1 needs to be replaced during use, the activated carbon adsorption tank 1 that needs to be replaced is isolated from the adsorption filtration system by controlling the opening and closing of the input control valve 23 and the output control valve 33 at each position. The liquid will no longer flow through the activated carbon adsorption tank 1 that needs to be replaced, and the staff can replace and maintain the activated carbon adsorption tank 1. The entire adsorption filtration system continues to operate and will not affect production.
[0022] Specifically, the activated carbon adsorption tank 1 includes a tank body 11, a top cover 12, and several activated carbon layers 13. The tank body 11 is a cylindrical body without a top cover. The top cover 12 is detachably fixed to the top of the tank body 11. The multiple activated carbon layers 13 are arranged horizontally and spaced apart inside the tank body 11. The bottom of the tank body 11 has an inlet, and the top cover 12 has an outlet.
[0023] The liquid enters the tank 11 from the bottom, is filtered through multiple layers of activated carbon 13, and is discharged from the outlet on the top cover 12.
[0024] Furthermore, this embodiment includes three activated carbon adsorption tanks 1, namely a first activated carbon adsorption tank 1a, a second activated carbon adsorption tank 1b, and a third activated carbon adsorption tank 1c.
[0025] Correspondingly, the input sub-pipe 22 includes a first input sub-pipe 22a, a second input sub-pipe 22b, and a third input sub-pipe 22c, and the output sub-pipe 32 includes a first output sub-pipe 32a, a second output sub-pipe 32b, and a third output sub-pipe 32c. The first input sub-pipe 22a and the first output sub-pipe 32a are respectively connected to the input port and the output port of the first activated carbon adsorption tank 1a. The second input sub-pipe 22b and the second output sub-pipe 32b are respectively connected to the input port and the output port of the second activated carbon adsorption tank 1b. The third input sub-pipe 22c and the third output sub-pipe 32c are respectively connected to the input port and the output port of the third activated carbon adsorption tank 1c.
[0026] Furthermore, the connecting pipe 4 includes a first connecting pipe 41 and a second connecting pipe 42. The first connecting pipe 41 is located between the first activated carbon adsorption tank 1a and the second activated carbon adsorption tank 1b, and the second connecting pipe 42 is located between the second activated carbon adsorption tank 1b and the third activated carbon adsorption tank 1c.
[0027] Furthermore, the input control valve 23 includes a first input control valve 23a, a second input control valve 23b, a third input control valve 23c, a fourth input control valve 23d, and a fifth input control valve 23e. The first input control valve 23a is disposed on the first input secondary pipe 22a, the second input control valve 23b is disposed on the second input secondary pipe 22b, the third input control valve 23c is disposed on the third input secondary pipe 22c, the fourth input control valve 23d is disposed between the connection between the input main pipe 21 and the first input secondary pipe 22a and between the input main pipe 21 and the first connecting pipe 41, and the fifth input control valve 23e is disposed between the connection between the input main pipe 21 and the second input secondary pipe 22b and between the input main pipe 21 and the second connecting pipe 42.
[0028] Furthermore, the output control valve 33 includes a first output control valve 33a, a second output control valve 33b, a third output control valve 33c, a fourth output control valve 33d, and a fifth output control valve 33e. The first output control valve 33a is disposed on the first output secondary pipe 32a, the second output control valve 33b is disposed on the second output secondary pipe 32b, the third output control valve 33c is disposed on the third output secondary pipe 32c, the fourth output control valve 33d is disposed between the connection between the output main pipe 21 and the second output secondary pipe 32b and between the output main pipe 21 and the first connecting pipe 41, and the fifth output control valve 33e is disposed between the connection between the output main pipe 21 and the third output secondary pipe 32c and between the output main pipe 21 and the second connecting pipe 42.
[0029] Furthermore, it also includes a fine filter 5, which is connected to the main output pipe 31 and is used to finely filter the liquid filtered by the activated carbon adsorption tank 1.
[0030] Furthermore, the fine filter 5 has a fine filter inlet at the bottom and a fine filter outlet at the top, and the fine filter inlet is connected to the main output pipe 31. The fine filter 5 can further filter solid impurities in the liquid, such as carbon powder after carbon adsorption.
[0031] When in use, the first input control valve 23a, the second input control valve 23b, the third input control valve 23c, the first output control valve 33a, the second output control valve 33b, and the third output control valve 33c are opened, while the fourth input control valve 23d, the fifth input control valve 23e, the fourth output control valve 33d, and the fifth output control valve 33e are closed. The liquid flows sequentially through the first activated carbon adsorption tank 1a, the second activated carbon adsorption tank 1b, and the third activated carbon adsorption tank 1c, and after multi-stage filtration, it flows to the fine filter 5. When the first activated carbon adsorption tank 1a needs maintenance, the second input control valve 23b, the third input control valve 23c, the fourth input control valve 23d, the second output auxiliary pipe 32b, and the third output auxiliary pipe 32c are opened, and the first input control valve 23a, the fifth input control valve 23e, the first output control valve 33a, the fourth output control valve 33d, and the fifth output control valve 33e are closed. At this time, the liquid only passes through the second activated carbon adsorption tank 1b and the third activated carbon adsorption tank 1c, and the staff can perform maintenance on the first activated carbon adsorption tank 1a. When the second activated carbon adsorption tank 1b requires maintenance, the first input control valve 23a, the fifth input control valve 23e, the third input control valve 23c, the first output control valve 33a, and the third output control valve 33c are opened, while the second input control valve 23b, the fourth input control valve 23d, the second output control valve 33b, the fourth output control valve 33d, and the fifth output control valve 33e are closed. The liquid flows sequentially through the first activated carbon adsorption tank 1a and the third activated carbon adsorption tank 1c, allowing the staff to perform maintenance on the second activated carbon adsorption tank 1b. When the third activated carbon adsorption tank 1c requires maintenance, the first input control valve 23a, the second input control valve 23b, the first output control valve 33a, the second output control valve 33b, and the fifth output control valve 33e are opened, while the third input control valve 23c, the third output control valve 33c, the fourth input control valve 23d, the fifth input control valve 23e, and the fourth output control valve 33d are closed. The liquid flows sequentially through the first activated carbon adsorption tank 1a and the second activated carbon adsorption tank 1b, allowing the operator to perform maintenance on the third activated carbon adsorption tank 1c.
[0032] The beneficial effects of this utility model are: This utility model includes multiple activated carbon adsorption tanks, an input pipe, an output pipe, and connecting pipes. The multiple activated carbon adsorption tanks are spaced apart. The input pipe includes a main input pipe, multiple secondary input pipes, and several input control valves. One end of each of the secondary input pipes is connected to the main input pipe, and the other end is connected to the input port of each activated carbon adsorption tank. The input control valves are located on the secondary input pipes and downstream of the connection between the main input pipe and the secondary input pipe. The output pipe includes a main output pipe, multiple secondary output pipes, and several output control valves. One end of each secondary output pipe is connected to the main output pipe, and the other end is connected to the output port of each activated carbon adsorption tank. The output control valves are located on the secondary output pipes and upstream of the connection between the main output pipe and the secondary output pipe. The multiple connecting pipes are located between the activated carbon adsorption tanks and connect to the main input pipe and the main output pipe. When any of the activated carbon adsorption tanks needs to be replaced, the input control valve and the output control valve at each position are controlled to isolate the activated carbon adsorption tank that needs to be replaced from the adsorption filtration system. The liquid will no longer flow through the activated carbon adsorption tank that needs to be replaced, and the staff can replace and maintain the activated carbon adsorption tank. The entire adsorption filtration system continues to operate and will not affect production.
[0033] In the description of this application, it should be noted that the terms "upper" and "lower," etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the module or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two components. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0034] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0035] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the scope of protection of this utility model.
Claims
1. An adsorption filtration system, characterized in that, include: Multiple activated carbon adsorption tanks spaced apart; The input pipeline includes a main input pipeline, multiple secondary input pipelines, and several input control valves. One end of each of the secondary input pipelines is connected to the main input pipeline, and the other end is connected to the inlet of the activated carbon adsorption tank. The input control valves are located on the secondary input pipelines and downstream of the connection between the main input pipeline and the secondary input pipeline. The output pipeline includes a main output pipeline, multiple secondary output pipelines, and several output control valves. One end of each of the secondary output pipelines is connected to the main output pipeline, and the other end is connected to the output port of the activated carbon adsorption tank. The output control valves are located on the secondary output pipelines and upstream of the connection between the main output pipeline and the secondary output pipeline. as well as Connecting pipes, a plurality of the connecting pipes are respectively arranged between the activated carbon adsorption tanks and connected to the input main pipe and the output main pipe.
2. The adsorption filtration system as described in claim 1, characterized in that, The activated carbon adsorption tank includes a tank body, a top cover, and several activated carbon layers. The tank body is a cylindrical body without a top cover. The top cover is detachably fixed to the top of the tank body. The multiple activated carbon layers are arranged horizontally and spaced apart in the tank body. The bottom of the tank body has an inlet, and the top cover has an outlet.
3. The adsorption filtration system as described in claim 1, characterized in that, It includes three activated carbon adsorption tanks, namely a first activated carbon adsorption tank, a second activated carbon adsorption tank, and a third activated carbon adsorption tank.
4. The adsorption filtration system as described in claim 3, characterized in that, The input sub-pipes include a first input sub-pipe, a second input sub-pipe, and a third input sub-pipe. The first input sub-pipe is connected to the input port of the first activated carbon adsorption tank, the second input sub-pipe is connected to the input port of the second activated carbon adsorption tank, and the third input sub-pipe is connected to the input port of the third activated carbon adsorption tank.
5. The adsorption filtration system as described in claim 4, characterized in that, The output sub-pipes include a first output sub-pipe, a second output sub-pipe, and a third output sub-pipe. The first output sub-pipe is connected to the output port of the first activated carbon adsorption tank, the second output sub-pipe is connected to the output port of the second activated carbon adsorption tank, and the third output sub-pipe is connected to the output port of the third activated carbon adsorption tank.
6. The adsorption filtration system as described in claim 5, characterized in that, The connecting pipe also includes a first connecting pipe and a second connecting pipe, the first connecting pipe being located between the first activated carbon adsorption tank and the second activated carbon adsorption tank, and the second connecting pipe being located between the second activated carbon adsorption tank and the third activated carbon adsorption tank.
7. The adsorption filtration system as described in claim 6, characterized in that, The input control valve includes a first input control valve, a second input control valve, a third input control valve, a fourth input control valve, and a fifth input control valve. The first input control valve is located on the first input secondary pipe, the second input control valve is located on the second input secondary pipe, the third input control valve is located on the third input secondary pipe, the fourth input control valve is located between the connection between the input main pipe and the first input secondary pipe and between the input main pipe and the first connecting pipe, and the fifth input control valve is located between the connection between the input main pipe and the second input secondary pipe and between the input main pipe and the second connecting pipe.
8. The adsorption filtration system as described in claim 7, characterized in that, The output control valve includes a first output control valve, a second output control valve, a third output control valve, a fourth output control valve, and a fifth output control valve. The first output control valve is located on the first output secondary pipe, the second output control valve is located on the second output secondary pipe, the third output control valve is located on the third output secondary pipe, the fourth output control valve is located between the connection between the output main pipe and the second output secondary pipe and between the output main pipe and the first connecting pipe, and the fifth output control valve is located between the connection between the output main pipe and the third output secondary pipe and between the output main pipe and the second connecting pipe.
9. The adsorption filtration system as described in claim 1, characterized in that, It also includes a fine filter, which is connected to the main output pipe and is used to finely filter the liquid filtered by the activated carbon adsorption tank.
10. The adsorption filtration system as described in claim 9, characterized in that, The fine filter has a fine filter inlet at the bottom and a fine filter outlet at the top, and the fine filter inlet is connected to the main output pipe.