high efficiency filter

CN224893597UActive Publication Date: 2026-10-27KUNSHAN DUER ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522627385.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-11
Publication Date
2026-10-27
Estimated Expiration
2035-12-11

AI Technical Summary

Technical Problem

[0006]实用新型目的:本实用新型的目的是提供高效过滤器,解决现有高效过滤器使用时所存在的问题,满足玻璃纤维滤芯的便捷性拆卸更换要求,提高了过滤效果

Benefits of technology

[0013]与现有技术相比,本实用新型的高效过滤器的有益效果在于:1、整体采用可拆分体结构设计,方便对中间过滤芯进行清洁或更换,同时拆卸及组装便捷,极大的缩短操作时间,提高了工作效率;2、上过滤网、下过滤网与中间过滤芯,形成三重过滤结构,极大的提高过滤效果;3、上过滤网、下过滤网均为模块化,至于框架主体、上密封板和下密封板所构成的腔体内,对其进行清洁或更换也方便、实用。

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Abstract

The utility model belongs to filter application technical field, specifically disclose high -efficient filter, including frame main part, upper support board, lower support board, upper support board screw groove, lower support board screw groove, upper sealing board, lower sealing board, upper vent net, lower vent net, upper screw hole, lower screw hole, upper bolt, lower bolt, upper filter screen, lower filter screen and intermediate filter core etc. The utility model discloses the beneficial effect of high -efficient filter lies in: 1, the whole adopts the detachable body structure design, is convenient for the cleaning or replacement of intermediate filter core to the great shortening operation time, improved work efficiency, 2, upper filter screen, lower filter screen and intermediate filter core, form triple filter structure, greatly improve the filtering effect, 3, upper filter screen, lower filter screen are modular, as the cavity that frame main part, upper sealing board and lower sealing board constitute, it is also convenient, practical to clean or replace.
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Description

Technical Field

[0001] This utility model belongs to the field of filter application technology, specifically relating to high-efficiency filters. Background Technology

[0002] High-efficiency particulate air (HEPA) filters (plateless HEPA filters) primarily use aluminum alloy profiles, multi-layered plate frames, aluminum plate frames, and galvanized steel plate frames for their outer frames, with aluminum alloy profile frames being the most common. They are mainly manufactured in a cubic structure. The filter media is mostly made of glass fiber, with synthetic fibers increasingly used, or electrostatically charged polytetrafluoroethylene (PTFE) fibers (electrets) in the manufacture of HEPA filters.

[0003] It features small size, light weight, easy installation, stable efficiency and uniform air velocity, and is mainly used in cleanrooms and places with high cleanliness requirements.

[0004] Current high-efficiency filters (plateless high-efficiency filters) are usually designed as a one-piece fixed riveted structure. The problems with this are: it is inconvenient to clean or replace the glass fiber filter element after long-term use; at the same time, the single glass fiber filter element design does not perform well in terms of filtration effect, so improvements are needed.

[0005] Therefore, based on the above problems, this utility model provides a high-efficiency filter. Utility Model Content

[0006] Purpose of the utility model: The purpose of this utility model is to provide a high-efficiency filter, solve the problems existing in the use of existing high-efficiency filters, meet the requirements of convenient disassembly and replacement of glass fiber filter elements, and improve the filtration effect.

[0007] Technical Solution: The high-efficiency filter provided by this utility model includes a frame body. Upper support plates and lower support plates are symmetrically arranged on the inner walls of the four corners of both sides of the frame body. Upper support plate screw grooves and lower support plate screw grooves are respectively provided on one side of each upper and lower support plate. Upper sealing plates and lower sealing plates are respectively provided on both sides of the frame body. Upper venting mesh and lower venting mesh are respectively provided inside each upper and lower sealing plate. Upper screw holes and lower screw holes are respectively provided at the four corners of each upper and lower sealing plate. The upper sealing plate and upper support plate are fixed together by upper bolts through the upper screw holes and upper support plate screw grooves. The lower sealing plate and lower support plate are fixed together by lower bolts through the lower screw holes and lower support plate screw grooves. Upper filter screens and lower filter screens are respectively provided on the opposite sides of the upper and lower sealing plates. An intermediate filter element is sandwiched between the upper and lower filter screens.

[0008] In this technical solution, the frame body, upper sealing plate, and lower sealing plate are of the same size.

[0009] In this technical solution, the upper ventilation screen, lower ventilation screen, upper filter screen, lower filter screen and middle filter core are all the same size; wherein, the two sides of the middle filter core abut against the inner wall of the frame body, and the two ends of the middle filter core abut against the opposite surfaces of the upper support plate and the lower support plate.

[0010] In this technical solution, the upper filter screen and the lower filter screen are respectively fiber filter screens or activated carbon filter screens, and the middle filter element is a pleated glass fiber filter element.

[0011] In this technical solution, the upper and lower ventilation screens have the same mesh size, and the upper and lower filter screens may have the same or different mesh sizes.

[0012] In this technical solution, the upper support plate and the lower support plate are flush with the two end faces of the frame body, respectively.

[0013] Compared with the prior art, the advantages of this utility model's high-efficiency filter are as follows: 1. The overall structure is designed to be detachable, which facilitates the cleaning or replacement of the intermediate filter element. At the same time, disassembly and assembly are convenient, greatly shortening the operation time and improving work efficiency; 2. The upper filter screen, lower filter screen and intermediate filter element form a triple filtration structure, which greatly improves the filtration effect; 3. The upper filter screen and lower filter screen are both modular and located in the cavity formed by the frame body, upper sealing plate and lower sealing plate, which makes cleaning or replacement convenient and practical. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the split structure of the high-efficiency filter of this utility model; Figure 2 This is a top view of the main frame, upper support plate, and upper support plate screw groove of the high-efficiency filter of this utility model. Figure 3 This is a top view schematic diagram of the upper sealing plate, upper screw hole and upper air mesh of the high-efficiency filter of this utility model; Figure 4 yes Figure 1 A schematic diagram of the assembly structure; The numbers in the diagram are as follows: 100-Frame body, 101-Upper support plate, 102-Upper support plate screw groove, 103-Upper filter screen, 104-Upper sealing plate, 105-Upper screw hole, 106-Upper bolt, 107-Lower support plate, 108-Lower support plate screw groove, 109-Intermediate filter element, 110-Lower filter screen, 111-Lower sealing plate, 112-Lower screw hole, 113-Lower bolt, 1041-Upper vent mesh, 1111-Lower vent mesh. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0017] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] Example 1 like Figure 1 , Figure 2 , Figure 3 and Figure 4 The high-efficiency filter shown includes a frame body 100. The inner walls of the four corners on both sides of the main frame 100 are symmetrically provided with upper support plates 101 and lower support plates 107. The upper support plate 101 and the lower support plate 107 are respectively provided with an upper support plate screw groove 102 and a lower support plate screw groove 108 on one side. The frame body 100 is provided with an upper sealing plate 104 and a lower sealing plate 111 on both sides. Upper venting mesh 1041 and lower venting mesh 1111 are respectively provided inside the upper sealing plate 104 and lower sealing plate 111. Upper screw holes 105 and lower screw holes 112 are respectively provided in the four corners of the upper sealing plate 104 and the lower sealing plate 111. The upper sealing plate 104 and the upper support plate 101 are fixed together by upper bolts 106 through upper screw holes 105 and upper support plate screw grooves 102. The lower sealing plate 111 and the lower support plate 107 are fixed together by lower bolts 113 through the lower screw hole 112 and the lower support plate screw groove 108. Upper filter screen 103 and lower filter screen 110 are respectively provided on the opposite surfaces of upper sealing plate 104 and lower sealing plate 111. An intermediate filter element 109 is sandwiched between the upper filter screen 103 and the lower filter screen 110.

[0019] The working principle or structural principle is as follows: (1) Place the lower filter screen 110 on the surface of the lower ventilation screen 1111, and then place the middle filter core 109 on the surface of the lower filter screen 110, forming a stacked structure. At this time, use the lower bolt 113 to fix the lower sealing plate 111 and the lower support plate 107 through the lower screw hole 112 and the lower support plate screw groove 108. (2) Place the upper filter screen 103 on the middle filter core 109. At this time, use the upper bolt 106 to fix the upper sealing plate 104 and the upper support plate 101 through the upper screw hole 105 and the upper support plate screw groove 102.

[0020] After assembly, both sides of the overall structure can be assembled with the corresponding equipment components to serve as air intake surfaces (the overall assembly results in a rectangular or square box structure).

[0021] When it is necessary to clean or replace the intermediate filter element 109, the upper filter screen 103, or the lower filter screen 110, simply unscrew the upper bolt 106 or the lower bolt 113 to remove the upper sealing plate 104 or the lower sealing plate 111 to perform the corresponding operation.

[0022] In addition, preferably the frame body 100, the upper sealing plate 104 and the lower sealing plate 111 are the same size, and after assembly, they form an integral structure with high strength, not easy to deform and durable.

[0023] In addition, preferably, the upper ventilation screen 1041, lower ventilation screen 1111, upper filter screen 103, lower filter screen 110 and middle filter element 109 are the same size, so that the intake air can pass through smoothly and without obstruction to complete the corresponding adsorption and purification process; wherein, the two sides of the middle filter element 109 abut against the inner wall of the frame body 100, and the two ends of the middle filter element 109 abut against the opposite surfaces of the upper support plate 101 and the lower support plate 107. After assembly, the middle filter element 109 is fixed and stable, and the mounting surface is seamless and leak-proof, ensuring the completion of the triple adsorption and filtration function.

[0024] In addition, the upper filter screen 103 and the lower filter screen 110 are preferably fiber filters or activated carbon filters, which have excellent adsorption performance and low wind resistance; the middle filter element 109 is a pleated glass fiber filter element, which has low resistance, high dust holding capacity and high temperature resistance.

[0025] In addition, preferably, the upper ventilation mesh 1041 and the lower ventilation mesh 1111 have the same mesh count, and the corresponding mesh count is designed and manufactured as needed. The upper filter 103 and the lower filter 110 may have the same or different mesh counts. When they are the same, both sides of the overall structure can be installed with the corresponding equipment components as the air inlet surface; when they are different, the one with the smaller mesh count is used as the air inlet surface during assembly.

[0026] In addition, preferably the upper support plate 101 and the lower support plate 107 are flush with the two end faces of the frame body 100, that is, the upper support plate 101 and the lower support plate 107 do not protrude from the two sides of the frame body 100, so as not to affect the overall structure and the installation of the corresponding equipment components.

[0027] This high-efficiency filter is suitable for use in filtration systems or equipment such as painting workshops and ovens.

[0028] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A high-efficiency filter, characterized in that: Includes the main framework (100). The inner walls of the four corners on both sides of the frame body (100) are respectively provided with an upper support plate (101) and a lower support plate (107). The upper support plate (101) and the lower support plate (107) are respectively provided with an upper support plate screw groove (102) and a lower support plate screw groove (108) on one side. The frame body (100) is provided with an upper sealing plate (104) and a lower sealing plate (111) on both sides respectively. The upper sealing plate (104) and the lower sealing plate (111) are respectively provided with an upper vent mesh (1041) and a lower vent mesh (1111). The upper sealing plate (104) and the lower sealing plate (111) are respectively provided with upper screw holes (105) and lower screw holes (112) at the four corners. The upper sealing plate (104) and the upper support plate (101) are fixed together by upper bolts (106) through upper screw holes (105) and upper support plate screw grooves (102). The lower sealing plate (111) and the lower support plate (107) are fixed together by lower bolts (113) through the lower screw hole (112) and the lower support plate screw groove (108). The upper sealing plate (104) and the lower sealing plate (111) are respectively provided with an upper filter screen (103) and a lower filter screen (110) on their opposite sides. An intermediate filter element (109) is sandwiched between the upper filter screen (103) and the lower filter screen (110).

2. The high-efficiency filter according to claim 1, characterized in that: The frame body (100), upper sealing plate (104), and lower sealing plate (111) are the same size.

3. The high-efficiency filter according to claim 1, characterized in that: The upper venting mesh (1041), lower venting mesh (1111), upper filter mesh (103), lower filter mesh (110), and intermediate filter element (109) are all the same size; The two sides of the intermediate filter element (109) abut against the inner wall of the frame body (100), and the two ends of the intermediate filter element (109) abut against the opposite surfaces of the upper support plate (101) and the lower support plate (107).

4. The high-efficiency filter according to claim 1, characterized in that: The upper filter screen (103) and the lower filter screen (110) are fiber filter screens or activated carbon filter screens, respectively, and the middle filter core (109) is a pleated glass fiber filter core.

5. The high-efficiency filter according to claim 1, characterized in that: The upper ventilation mesh (1041) and the lower ventilation mesh (1111) have the same mesh size, and the upper filter mesh (103) and the lower filter mesh (110) may have the same or different mesh sizes.

6. The high-efficiency filter according to claim 1, characterized in that: The upper support plate (101) and the lower support plate (107) are flush with the two end faces of the frame body (100), respectively.