A runaway gas capture unit

Abstract

The utility model discloses a kind of flying gas trapping units in the field of chemical fiber drafting process, including passageway groove body, the passageway groove body includes the upper side plate, lower side plate, left side plate and right side plate enclosed rectangle, the front of the upper side plate is fixedly connected with top baffle, the front of left side plate and right side plate is fixed with left baffle, right baffle respectively, left baffle and right baffle are correspondingly set, transverse connecting plate is equipped between the front of left baffle and right baffle, the upper portion of the connecting plate, left baffle and right baffle is fixed with top baffle, the lower side of the top baffle is equipped with upper mount, lower mount is equipped on the lower side plate, trapping unit is equipped between upper mount and lower mount, the trapping unit includes a plurality of honeycomb net plate arranged in sequence along transverse direction. The utility model can improve exhaust efficiency, facilitate organic water vapor capture, so that the opening angle of trapping cover body, air inlet structure adapts steam floating characteristic.

Description

Technical Field

[0001] This utility model belongs to the field of chemical fiber drawing process, and specifically relates to a gas capture unit for escaping gases. Background Technology

[0002] The main steps in the production process of polyester staple fiber are melt spinning and post-processing drawing. Throughout the process, to reduce static electricity, prevent fiber mildew, and reduce friction between the fiber and contact equipment, appropriate auxiliaries are added; these auxiliaries are generally organic compounds. In the post-drawing process of polyester staple fiber, high-temperature steam is used to heat, stretch, and set the fiber to ensure its mechanical properties and dimensional stability. Therefore, a mixture of organic matter and water vapor is inevitably generated during this process. This mixed vapor containing organic matter permeates the workshop, seriously affecting: 1. the production environment and the health of operators; 2. contaminating the finished fiber.

[0003] Currently, in the polyester staple fiber production industry, a long strip-shaped collection hood is installed above the post-drawing machine along the fiber drawing direction to draw in organic vapors and discharge them to the post-treatment unit for processing before being released. However, in practical applications, the most significant limitation of this structure is its poor containment of organic vapors. The vapors escape into areas not covered by the hood, resulting in poor collection efficiency. Furthermore, during the collection process, high-temperature humid steam (containing a small amount of organic oil vapor) generated by the high-temperature water tank, steam box, and steam injection device in the post-drawing stage condenses in parts of the collection hood structure, turning the organic vapors into organic liquids. These liquids drip onto the fiber bundles, causing fiber breakage and fuzzing. To prevent the spread of organic vapors and their impact on the workshop environment, product quality, and equipment lifespan, a technical solution to address these problems is urgently needed. Utility Model Content

[0004] The purpose of this invention is to provide an escape gas capture unit that can improve exhaust efficiency, facilitate the capture of organic water vapor, and make the opening angle and air inlet structure of the capture hood adapt to the steam rising characteristics.

[0005] The purpose of this utility model is achieved as follows: An escaping gas capture unit includes a channel trough, which includes an upper side plate, a lower side plate, a left side plate, and a right side plate forming a rectangle. A top baffle is fixedly connected to the front part of the upper side plate. The front parts of the left side plate and the right side plate are respectively fixed to the left baffle and the right baffle. The left baffle and the right baffle are arranged correspondingly to each other. A transverse connecting plate is provided between the front parts of the left baffle and the right baffle. The upper parts of the connecting plate, the left baffle, and the right baffle are all fixed to the top baffle. An upper mounting seat is provided on the lower side of the top baffle. A lower mounting seat is provided on the lower side plate. A capture unit is provided between the upper mounting seat and the lower mounting seat. The capture unit includes several honeycomb mesh plates arranged sequentially in a transverse direction.

[0006] This invention is used to collect organic vapor. A honeycomb mesh plate is added between the upper and lower mounting bases and installed at a 50° angle. The honeycomb mesh plate in the capture unit focuses on intercepting organic oil vapor particles. Left and right baffles are used to even out and guide airflow, optimizing the gas collection effect. Organic liquid collection channels are created around the perimeter of the capture unit to guide the liquid downwards for easy collection. The capture unit is primarily made of 304 stainless steel, which is corrosion-resistant, easy to wipe, and easy to clean. This capture hood emphasizes dehumidification and drainage, has a simpler structure, and is equipped with a condensation collection device to reduce liquid dripping. Compared with existing technologies, the advantages of this invention are: improved exhaust efficiency with a focus on "organic water vapor capture," and the capture hood's opening angle and air inlet structure are adapted to the rising characteristics of steam.

[0007] As a further improvement of this invention, the honeycomb mesh panel is inclined at an angle of 50° to the horizontal plane. The 50° inclined honeycomb mesh panel facilitates steam collection.

[0008] As a further improvement of this utility model, the honeycomb mesh panel is made of 304 stainless steel. The honeycomb mesh panel is a 304 stainless steel plate covered with multiple honeycomb holes, the diameter of which is 1-2mm.

[0009] As a further improvement of this utility model, both the left and right side plates are trapezoidal, and the length of the lower side plate is greater than the length of the upper side plate.

[0010] As a further improvement of this utility model, the lower side plate has a lower baffle plate with an L-shaped cross-section at its front edge, the connecting plate has an upper baffle plate with an L-shaped cross-section at its lower edge, the left baffle plate has a left baffle plate with an L-shaped cross-section at its lower edge, and the right baffle plate has a right baffle plate with an L-shaped cross-section at its lower edge. The upper baffle plate, lower baffle plate, left baffle plate, and right baffle plate form a rectangle, and a drain port is provided on the lower baffle plate. The upper baffle plate, lower baffle plate, left baffle plate, and right baffle plate form a U-shaped organic liquid collection tank, through which organic liquid and high-temperature humid steam (containing a small amount of organic oil vapor) can be discharged. The high-temperature humid steam condenses upon heating, turning the organic high-temperature humid steam into organic liquid, which can then be discharged through the drain port.

[0011] As a further improvement of this utility model, the honeycomb mesh panel is provided with horizontal fixing plates on both the upper and lower sides. The fixing plates on the upper and lower sides of the honeycomb mesh panel are fixedly connected to the upper mounting base and the lower mounting base respectively by several fasteners. By installing and removing the fasteners on the fixing plates, it is convenient to install and remove the honeycomb mesh panel. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a cross-sectional view of the channel groove.

[0014] Figure 3 This is a cross-sectional view of the left and right side plates.

[0015] Figure 4 This is a cross-sectional view of the top baffle, upper mounting base, lower mounting base, and channel groove.

[0016] The components include: 1. Channel tank; 1a. Upper side plate; 1b. Lower side plate; 1c. Left side plate; 1d. Right side plate; 2. Top baffle; 3. Left baffle; 4. Right baffle; 5. Connecting plate; 6. Upper mounting base; 7. Lower mounting base; 8. Honeycomb mesh plate; 9. Lower side plate; 10. Upper side plate; 11. Left side plate; 12. Right side plate; 13. Drainage port; and 14. Fixing plate. Detailed Implementation

[0017] like Figure 1-4As shown, an escape gas capture unit includes a channel tank 1. The channel tank 1 includes an upper side plate 1a, a lower side plate 1b, a left side plate 1c, and a right side plate 1d forming a rectangle. A top baffle 2 is fixedly connected to the front of the upper side plate 1a. The front parts of the left side plate 1c and the right side plate 1d are respectively fixed to the left baffle 3 and the right baffle 4. The left baffle 3 and the right baffle 4 are arranged correspondingly to each other. A transverse connecting plate 5 is provided between the front parts of the left baffle 3 and the right baffle 4. The upper parts of the connecting plate 5, the left baffle 3, and the right baffle 4 are all fixed to the top baffle 2. An upper mounting seat 6 is provided on the lower side of the top baffle 2. A lower mounting seat 7 is provided on the lower side plate 1b. A capture unit is provided between the upper mounting seat 6 and the lower mounting seat 7. The capture unit includes several honeycomb mesh plates 8 arranged sequentially in a transverse direction.

[0018] The honeycomb mesh plate 8 is inclined at an angle of 50° to the horizontal plane. The 50° inclined honeycomb mesh plate 8 facilitates steam collection.

[0019] The honeycomb mesh panel 8 is made of 304 stainless steel. The honeycomb mesh panel 8 is a 304 stainless steel plate covered with multiple honeycomb holes, the diameter of which is 1-2mm.

[0020] Both the left side plate 1c and the right side plate 1d are trapezoidal, and the length of the lower side plate 1b is greater than the length of the upper side plate 1a.

[0021] The lower side plate 1b has a lower baffle plate 9 with an L-shaped cross-section at its front edge. The connecting plate 5 has an upper baffle plate 10 with an L-shaped cross-section at its lower edge. The left baffle plate 3 has a left baffle plate 11 with an L-shaped cross-section at its lower edge. The right baffle plate 4 has a right baffle plate 12 with an L-shaped cross-section at its lower edge. The upper baffle plate 10, lower baffle plate 9, left baffle plate 11, and right baffle plate 12 form a rectangle. The lower baffle plate 9 has a drain port 13. The upper baffle plate 10, lower baffle plate 9, left baffle plate 11, and right baffle plate 12 form a U-shaped organic liquid collection tank. Organic liquid and high-temperature humid steam (containing a small amount of organic oil vapor) can be discharged through the drain port 13. The high-temperature humid steam condenses when heated, turning the organic high-temperature humid steam into organic liquid. The collected organic liquid can be discharged through the drain port 13.

[0022] The honeycomb mesh panel 8 has horizontal fixing plates 14 on both the upper and lower sides. The fixing plates 14 on the upper and lower sides of the honeycomb mesh panel 8 are fixedly connected to the upper mounting base 6 and the lower mounting base 7 respectively by several fasteners. The honeycomb mesh panel 8 can be easily installed and removed by installing and removing the fasteners on the fixing plates 14.

[0023] This invention is used to collect organic vapor. A honeycomb mesh plate 8 is added between the upper mounting base 6 and the lower mounting base 7, and installed at a 50° angle. The honeycomb mesh plate 8 of the collection unit focuses on intercepting organic oil vapor particles. Left and right baffles 3 and 4 are used to even out and guide airflow, optimizing the gas collection effect. Organic liquid collection troughs are created around the perimeter of the collection unit to guide the liquid flow, facilitating collection. The collection unit is primarily made of 304 stainless steel, which is corrosion-resistant, easy to wipe, and easy to clean. This collection hood emphasizes dehumidification and drainage, has a simpler structure, and is equipped with a condensation collection device to reduce liquid dripping. The advantages of this invention are: improved exhaust efficiency with a focus on "organic water vapor capture," and the opening angle and air inlet structure of the collection hood are adapted to the rising characteristics of steam.

[0024] This utility model's vapor capture unit uses a honeycomb structure with dense pores to capture particulate matter (such as organic oil fumes, dust, and impurities) in high-temperature, humid steam or fluids, achieving physical separation of pollutants. It has the following advantages: uniform airflow distribution: the regular channels of the honeycomb structure allow for even airflow, avoiding a decrease in filtration efficiency due to excessively high local flow rates; dust and dirt storage: the gaps in the honeycomb structure can temporarily store pollutants, extending the filter replacement and cleaning cycle and ensuring the cleanliness of the pipeline interior; auxiliary purification: it can also simultaneously adsorb odors, oil fumes, and other gaseous pollutants, purifying the workshop.

[0025] This utility model is not limited to the above embodiments. Based on the technical solutions disclosed in this utility model, those skilled in the art can make some substitutions and modifications to some of the technical features without creative labor, and these substitutions and modifications are all within the protection scope of this utility model.

Claims

1. A gas capture unit for escaping gas, characterized in that, The device includes a channel trough, which comprises an upper side plate, a lower side plate, a left side plate, and a right side plate forming a rectangle. A top baffle is fixedly connected to the front of the upper side plate. The front parts of the left and right side plates are respectively fixed to the left and right baffles, which are arranged correspondingly to each other. A transverse connecting plate is provided between the front parts of the left and right baffles. The upper parts of the connecting plate, the left baffle, and the right baffle are all fixed to the top baffle. An upper mounting seat is provided on the lower side of the top baffle, and a lower mounting seat is provided on the lower side plate. A collection unit is provided between the upper and lower mounting seats. The collection unit comprises several honeycomb mesh plates arranged sequentially in a transverse direction.

2. The escape gas capture unit according to claim 1, characterized in that, The honeycomb mesh panel is inclined at an angle of 50° to the horizontal plane.

3. The escape gas capture unit according to claim 1 or 2, characterized in that, The honeycomb mesh panel is made of 304 stainless steel.

4. The escape gas capture unit according to claim 1 or 2, characterized in that, Both the left and right side panels are trapezoidal, and the length of the lower side panel is greater than the length of the upper side panel.

5. A gas capture unit according to claim 1 or 2, characterized in that, The lower side plate has a lower baffle plate with an L-shaped cross-section at its front edge, the connecting plate has an upper baffle plate with an L-shaped cross-section at its lower edge, the left baffle plate has a left baffle plate with an L-shaped cross-section at its lower edge, and the right baffle plate has a right baffle plate with an L-shaped cross-section at its lower edge. The upper baffle plate, lower baffle plate, left baffle plate and right baffle plate form a rectangle, and a drain port is opened on the lower baffle plate.

6. A gas capture unit according to claim 1 or 2, characterized in that, The honeycomb mesh panel is provided with horizontal fixing plates on both the upper and lower sides. The fixing plates on the upper and lower sides of the honeycomb mesh panel are fixedly connected to the upper mounting base and the lower mounting base respectively by several fasteners.

Images