Purification ball filter material filling device with dustproof effect
Patent Information
- Application Number
- CN202522618049.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-10
AI Technical Summary
[0005]基于此，为了克服现有净化球滤料填充装置缺乏持续封闭的注料环境，粉尘易逸出，影响洁净度并威胁操作人员健康，且夹持固定与升降取出操作独立，操作繁琐，难以实现净化球的便捷取放，降低填充效率和作业流畅性的问题
1、当装置需要对净化球外壳进行固定时，从连接底座中移出波纹连接管，净化球外壳放置于升降台后，将波纹连接管套回连接底座，使注料区域保持封闭，随后，推动驱动拨杆，带动转动圆盘转动，螺纹套管同步旋转，螺纹丝杆向下移动，升降台随之带动净化球外壳同步下移，此时，转动圆盘带动夹块向净化球外壳靠拢，限位块同步移动，最终，夹块通过夹持软垫对净化球外壳进行稳定夹紧，完成对净化球外壳的多点固定，限位块嵌入波纹连接管内部，对波纹连接管与连接底座之间进行卡合限位，从而持续维持注料区域的封闭防尘状态；
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Figure CN224893632U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of purification ball processing technology, and in particular to a purification ball filter media filling device with dustproof effect. Background Technology
[0002] Purification balls are widely used in water treatment, air purification, and industrial filtration. Their function mainly depends on the uniform filling and structural stability of the filter media inside the ball. During the production process, purification balls are usually composed of an outer shell and internal filter media. The final performance needs to be guaranteed by controlling the filling amount, density, and distribution uniformity. During the filling process, the filter media enters the ball through the feeding system and maintains a stable position by relying on the support and positioning structure, thus forming a complete purification ball product. In order to achieve an efficient and controllable filter media filling process, a special purification ball filter media filling device is usually required.
[0003] Existing purification ball filter media filling devices typically lack an effective and continuous closed filling environment, allowing dust to easily escape through gaps between the filling container and the equipment interface, affecting the cleanliness of the operating environment and posing potential health hazards to operators. In addition, existing devices usually complete the clamping and fixing and lifting and removing of the purification ball shell in two separate steps, which is not only cumbersome, but also makes it difficult to automatically push out or easily pick up and put away the purification ball shell after the clamping and fixing are released, thus affecting filling efficiency and overall operational smoothness.
[0004] Therefore, this utility model proposes a purification ball filter media filling device with dustproof effect. Utility Model Content
[0005] Therefore, in order to overcome the problems of existing purification ball filter media filling devices lacking a continuously closed filling environment, dust easily escaping, affecting cleanliness and threatening the health of operators, and the independent clamping and lifting / removing operations, which are cumbersome and make it difficult to conveniently pick up and put away purification balls, thus reducing filling efficiency and operational smoothness.
[0006] The technical solution of this utility model is as follows: a dustproof purifying ball filter media filling device, including a connecting base, a filling funnel, and a feeding funnel; a connecting leg is fixedly connected to the top of the connecting base, a feeding cylinder is fixedly connected to the inner side wall of the connecting leg, the filling funnel is fixedly connected to the end of the feeding cylinder near the connecting base, a corrugated connecting pipe is fixedly connected to the end of the filling funnel away from the feeding cylinder, the end of the corrugated connecting pipe away from the filling funnel is slidably connected to the inside of the connecting base, and the feeding funnel is fixedly connected to the end of the feeding cylinder away from the connecting base.
[0007] Preferably, the connecting legs are symmetrically and at equal angles installed on the top of the connecting base, the feeding cylinder is located away from the connecting base, the filling funnel and the feeding funnel have an hourglass-shaped structure, and the corrugated connecting pipe is located near the center of the connecting base.
[0008] Preferably, a rotating disk is rotatably connected inside the connecting base, the rotating disk being located near the top of the connecting base. A drive lever is fixedly connected to the outer wall of the rotating disk, and the drive lever is slidably connected inside the connecting base. A connecting shaft is slidably connected inside the rotating disk, and the connecting shaft is installed at an equal angle inside the rotating disk. A clamping block is rotatably connected to the outer wall of the connecting shaft, and the clamping block is slidably connected inside the connecting base and to the top of the rotating disk. A clamping pad is fixedly connected to the inner side of the clamping block, and the clamping pad is slidably connected inside the connecting base.
[0009] Preferably, a limiting block is fixedly connected to the top of the clamping block, the limiting block is slidably connected inside the connecting base, and the limiting block is slidably connected to the end of the corrugated connecting pipe away from the injection funnel.
[0010] Preferably, a lifting platform is slidably connected inside the connecting base. The lifting platform is located near the center of the connecting base. A threaded screw is fixedly connected to the bottom of the lifting platform. The threaded screw is located inside the connecting base. A connecting platform is fixedly connected to the bottom of the rotating disk. The connecting platform is rotatably connected inside the connecting base. A threaded sleeve is fixedly connected to the end of the connecting platform away from the rotating disk. The threaded sleeve is rotatably connected inside the connecting base. The threaded screw is threadedly connected to the inner wall of the threaded sleeve.
[0011] Preferably, a connecting plate is fixedly connected to the inner side wall of the injection funnel, and an injection plate is hinged inside the connecting plate. The injection plate is located near the top of the connecting plate, and a rotating shaft is rotatably connected inside the connecting plate. The injection plate is fixedly connected to the outer side wall of the rotating shaft, and the rotating shaft is rotatably connected to the inside of the feed cylinder and the injection funnel. An injection handle is fixedly connected to the top of the rotating shaft, and the injection handles are symmetrically installed at both ends of the rotating shaft.
[0012] Preferably, the top of the feeding funnel is hinged with a box cover, a feeding handle is fixedly connected to the side of the box cover away from the feeding funnel, and a sealing ring is fixedly connected to the end of the box cover near the feeding funnel, the sealing ring being slidably connected to the inner wall of the feeding funnel.
[0013] The beneficial effects of this utility model are: 1. When the device needs to fix the outer shell of the purification ball, remove the corrugated connecting pipe from the connecting base. After the outer shell of the purification ball is placed on the lifting platform, put the corrugated connecting pipe back onto the connecting base to keep the injection area closed. Then, push the drive lever to drive the rotating disc to rotate, the threaded sleeve to rotate synchronously, the threaded screw to move downward, and the lifting platform to move the outer shell of the purification ball synchronously downward. At this time, the rotating disc drives the clamping block to move closer to the outer shell of the purification ball, and the limiting block moves synchronously. Finally, the clamping block clamps the outer shell of the purification ball stably through the clamping pad, completing the multi-point fixation of the outer shell of the purification ball. The limiting block is embedded inside the corrugated connecting pipe to lock and limit the corrugated connecting pipe and the connecting base, thereby continuously maintaining the closed and dustproof state of the injection area. 2. When the device starts to inject material, turn the injection handle to drive the injection plate to flip upward and open the injection funnel. At this time, the raw material falls evenly into the shell of the purification ball through the injection funnel and the corrugated connecting pipe. After the injection is completed, turn the injection handle in the opposite direction to drive the injection plate to flip downward, close the connecting plate, close the injection funnel, and stop the raw material from falling, thus completing the injection process of the device. 3. When it is necessary to remove the purification ball, remove the corrugated connecting pipe from the connecting base again, push the drive lever in the opposite direction, and rotate the disc in the opposite direction. This will cause the clamping block to release its grip on the outer shell of the purification ball. At this time, the rotating disc will drive the threaded sleeve to rotate in the opposite direction through the connecting platform, driving the threaded screw to move upward, thereby pushing the lifting platform to rise gradually. The purification ball will move upward synchronously and can be quickly removed from the connecting base. This combines the clamping and fixing of the outer shell of the purification ball with the lifting and removal steps, making it convenient to pick up and put down the purification ball and improving the smoothness of the overall operation. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0015] Figure 1 The diagram shown is a top-view three-dimensional structural schematic of the present invention; Figure 2 The diagram shown is a three-dimensional structural schematic diagram of the present invention from a bottom view. Figure 3 The diagram shown is a three-dimensional structural schematic of the connecting base of this utility model; Figure 4 The diagram shown is a three-dimensional structural schematic of the rotating disk of this utility model; Figure 5 The diagram shown is a three-dimensional structural schematic of the injection funnel of this utility model; Figure 6 The diagram shown is a three-dimensional structural schematic of the corrugated connecting pipe of this utility model. Figure 7 The diagram shown is a three-dimensional structural schematic of the feed funnel of this utility model.
[0016] Explanation of reference numerals in the attached drawings: 1. Connecting base; 101. Rotating disc; 102. Drive lever; 103. Connecting shaft; 104. Clamping block; 105. Clamping pad; 106. Limiting block; 107. Lifting platform; 108. Threaded screw; 109. Connecting platform; 110. Threaded sleeve; 2. Connecting support leg; 3. Feeding cylinder; 4. Injection funnel; 401. Connecting plate; 402. Injection plate; 403. Rotating shaft; 404. Injection handle; 5. Corrugated connecting pipe; 6. Feeding funnel; 601. Box cover; 602. Feeding handle; 603. Sealing ring. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0018] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this specification are for illustrative purposes only and do not represent the only possible implementation.
[0019] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this specification belongs. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.
[0020] Please see Figures 1-7This utility model provides a technical solution: a dustproof purification ball filter media filling device, including a connecting base 1, a filling funnel 4, and a feeding funnel 6; a connecting leg 2 is fixedly connected to the top of the connecting base 1, a feeding cylinder 3 is fixedly connected to the inner side wall of the connecting leg 2, the filling funnel 4 is fixedly connected to the end of the feeding cylinder 3 near the connecting base 1, a corrugated connecting pipe 5 is fixedly connected to the end of the filling funnel 4 away from the feeding cylinder 3, the end of the corrugated connecting pipe 5 away from the filling funnel 4 is slidably connected to the inside of the connecting base 1, and the feeding funnel 6 is fixedly connected to the end of the feeding cylinder 3 away from the connecting base 1.
[0021] The connecting legs 2 are symmetrically and at equal angles installed on the top of the connecting base 1. The feed cylinder 3 is located away from the connecting base 1. The filling funnel 4 and the feed funnel 6 have an hourglass-shaped structure. The corrugated connecting pipe 5 is located near the center of the connecting base 1. The connecting legs 2 ensure balanced support of the device and improve overall stability. The hourglass-shaped filling funnel 4 and the feed funnel 6 facilitate the directional contraction and flow of raw materials under gravity, avoiding accumulation and blockage.
[0022] A rotating disk 101 is rotatably connected inside the connecting base 1. The rotating disk 101 is located near the top of the connecting base 1. A drive lever 102 is fixedly connected to the outer wall of the rotating disk 101. The drive lever 102 is slidably connected inside the connecting base 1. A connecting shaft 103 is slidably connected inside the rotating disk 101. The connecting shaft 103 is installed at an equal angle inside the rotating disk 101. A clamping block 104 is rotatably connected to the outer wall of the connecting shaft 103. The clamping block 104 is slidably connected inside the connecting base 1 and to the top of the rotating disk 101. A clamping pad 105 is fixedly connected to the inner side of the clamping block 104. The clamping pad 105 is slidably connected inside the connecting base 1. The clamping block 104 can clamp and release under the drive of the connecting shaft 103. The clamping pad 105 increases friction and provides a flexible clamping effect, so as not to damage the outer shell of the purification ball during the clamping process.
[0023] The top of the clamping block 104 is fixedly connected to the limiting block 106, which is slidably connected inside the connecting base 1. The limiting block 106 is slidably connected to the end of the corrugated connecting pipe 5 away from the injection funnel 4. The limiting block 106 plays a limiting and locking role on the corrugated connecting pipe 5, preventing the corrugated connecting pipe 5 from detaching from the connecting base 1 during the injection process, thereby continuously maintaining the sealed and dustproof state of the device.
[0024] A lifting platform 107 is slidably connected inside the connecting base 1. The lifting platform 107 is located near the center of the connecting base 1. A threaded screw 108 is fixedly connected to the bottom of the lifting platform 107. The threaded screw 108 is located inside the connecting base 1. A connecting platform 109 is fixedly connected to the bottom of the rotating disk 101. The connecting platform 109 is rotatably connected inside the connecting base 1. A threaded sleeve 110 is fixedly connected to the end of the connecting platform 109 away from the rotating disk 101. The threaded sleeve 110 is rotatably connected inside the connecting base 1. The threaded screw 108 is threadedly connected to the inner wall of the threaded sleeve 110. The threaded transmission structure formed by the threaded screw 108 and the threaded sleeve 110 realizes the stable lifting and lowering of the lifting platform 107 inside the connecting base 1.
[0025] A connecting plate 401 is fixedly connected to the inner wall of the filling funnel 4. A filling plate 402 is hinged inside the connecting plate 401. The filling plate 402 is located near the top of the connecting plate 401. A rotating shaft 403 is rotatably connected inside the connecting plate 401. The filling plate 402 is fixedly connected to the outer wall of the rotating shaft 403. The rotating shaft 403 is rotatably connected to the inside of the feed cylinder 3 and the filling funnel 4. A filling handle 404 is fixedly connected to the top of the rotating shaft 403. The filling handle 404 is symmetrically installed at both ends of the rotating shaft 403. The filling plate 402 can be opened and closed around the rotating shaft 403. The rotating shaft 403 obtains stable rotational power under the drive of the filling handle 404.
[0026] A cover 601 is hinged to the top of the feed hopper 6. A feed handle 602 is fixedly connected to the side of the cover 601 away from the feed hopper 6. A sealing ring 603 is fixedly connected to the end of the cover 601 near the feed hopper 6. The sealing ring 603 is slidably connected to the inner wall of the feed hopper 6. The sealing ring 603 and the feed hopper 6 form a sliding sealing fit, which can effectively block external dust from entering when the cover 601 is closed, and prevent the raw materials from leaking out after being poured in.
[0027] Working principle: See Figures 1-7 As shown, when the device is ready for use, first, place the device in the working area. At this time, the connecting base 1 provides stable support for the overall structure, and the connecting legs 2 keep the feeding cylinder 3 stable. Then, grasp and apply external force to pull the feeding handle 602 outward, so that the box cover 601 moves away from the feeding funnel 6 and opens the feeding funnel 6. At this time, the external raw material to be filled can be poured into the feeding funnel 6. Under the action of gravity, the raw material passes through the feeding cylinder 3 and falls above the connecting plate 401 and the filling plate 402. After filling is completed, push the feeding handle 602 in the opposite direction, so that the box cover 601 moves closer to the feeding funnel 6 and the sealing ring 603 seals the feeding funnel 6, thus completing the preliminary preparation of the device. See Figures 3-6As shown, when the device needs to fix the outer shell of the purification ball, firstly, an external force is applied to pull the corrugated connecting pipe 5 upward, causing it to move out of the top of the connecting base 1, opening the connecting base 1. At this time, the outer shell of the purification ball to be filled is placed above the lifting platform 107. After placement, the corrugated connecting pipe 5 is put back onto the top of the connecting base 1 to keep the filling area closed. Subsequently, an external force is applied to push the drive lever 102. The drive lever 102 drives the rotating disk 101 to rotate inside the connecting base 1. The rotating disk 101 drives the threaded sleeve 110 to rotate synchronously through the connecting platform 109. The threaded sleeve 110 drives the threaded screw. As 108 moves downward, the lifting platform 107 gradually moves towards the interior of the connecting base 1, and the outer shell of the purification ball moves downward synchronously. During this process, the connecting shaft 103 moves along the sliding groove on the rotating disc 101, driving the clamping block 104 to move closer to the outer shell of the purification ball. The limiting block 106 moves synchronously with the clamping block 104. Finally, the clamping block 104 clamps the outer shell of the purification ball stably through the clamping pad 105, and the limiting block 106 is embedded inside the corrugated connecting pipe 5 to achieve the locking and limiting between the corrugated connecting pipe 5 and the connecting base 1, thereby continuously maintaining the closed and dustproof state of the injection area and completing the multi-point fixation of the outer shell of the purification ball. See Figures 1-5 As shown, when the device starts filling, first, grasp and apply external force to rotate the filling handle 404, causing the rotating shaft 403 to rotate, thereby driving the filling plate 402 to flip upward and open the filling funnel 4. At this time, the raw material to be filled in the feeding cylinder 3 falls into the filling funnel 4 through the connecting plate 401 under the action of gravity, and falls evenly into the fixed purification ball shell under the guidance of the corrugated connecting pipe 5. After the filling is completed, apply external force to rotate the filling handle 404 in the opposite direction, causing the rotating shaft 403 to drive the filling plate 402 to flip downward, closing the connecting plate 401, closing the filling funnel 4, stopping the raw material from falling further, thereby completing the filling process of the device. See Figures 1-4 As shown, when it is necessary to remove the purification ball, firstly, pull the corrugated connecting pipe 5 upward to move it out of the top of the connecting base 1 again. Then, apply external force to push the drive lever 102 in the opposite direction, so that the rotating disk 101 rotates in the opposite direction inside the connecting base 1. Through the connecting shaft 103, the clamping block 104 is driven to gradually move away from the shell of the injected purification ball, and the clamping is released. During this process, the rotating disk 101 drives the threaded sleeve 110 to rotate in the opposite direction through the connecting platform 109. The threaded sleeve 110 drives the threaded screw 108 to move upward, thereby pushing the lifting platform 107 to rise gradually. The purification ball moves up synchronously with the lifting platform 107. After the injected purification ball rises to the top of the connecting base 1 with the lifting platform 107, it can be quickly removed from the connecting base 1.
[0028] The above is the entire working process of the device, and all contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dustproof filter media filling device for purification balls, comprising a connecting base (1), a filling funnel (4), and a feeding funnel (6); characterized in that: The top of the connecting base (1) is fixedly connected to a connecting leg (2), and a feeding cylinder (3) is fixedly connected to the inner side wall of the connecting leg (2). The injection funnel (4) is fixedly connected to one end of the feeding cylinder (3) near the connecting base (1). A corrugated connecting pipe (5) is fixedly connected to one end of the injection funnel (4) away from the feeding cylinder (3). The corrugated connecting pipe (5) is slidably connected to the inside of the connecting base (1) at one end of the feeding cylinder (3) away from the connecting base (1). The feeding funnel (6) is fixedly connected to one end of the feeding cylinder (3) away from the connecting base (1).
2. The dustproof sphere filter media filling device according to claim 1, characterized in that: The connecting legs (2) are symmetrically and at equal angles installed on the top of the connecting base (1). The feeding cylinder (3) is located away from the connecting base (1). The filling funnel (4) and the feeding funnel (6) are hourglass-shaped structures. The corrugated connecting pipe (5) is located near the center of the connecting base (1).
3. The dustproof filter media filling device for purification balls according to claim 1, characterized in that: A rotating disk (101) is rotatably connected inside the connecting base (1). The rotating disk (101) is located near the top of the connecting base (1). A drive lever (102) is fixedly connected to the outer wall of the rotating disk (101). The drive lever (102) is slidably connected inside the connecting base (1). A connecting shaft (103) is slidably connected inside the rotating disk (101). The connecting shaft (103) is installed at an equal angle inside the rotating disk (101). A clamping block (104) is rotatably connected to the outer wall of the connecting shaft (103). The clamping block (104) is slidably connected inside the connecting base (1). The clamping block (104) is slidably connected to the top of the rotating disk (101). A clamping pad (105) is fixedly connected to the inner side of the clamping block (104). The clamping pad (105) is slidably connected inside the connecting base (1).
4. A dustproof purifying ball filter media filling device according to claim 3, characterized in that: The top of the clamping block (104) is fixedly connected to a limiting block (106), which is slidably connected inside the connecting base (1) and is slidably connected to the end of the corrugated connecting pipe (5) away from the injection funnel (4).
5. A dustproof purifying ball filter media filling device according to claim 3, characterized in that: A lifting platform (107) is slidably connected inside the connecting base (1). The lifting platform (107) is located near the center of the connecting base (1). A threaded screw (108) is fixedly connected to the bottom of the lifting platform (107). The threaded screw (108) is located inside the connecting base (1). A connecting platform (109) is fixedly connected to the bottom of the rotating disk (101). The connecting platform (109) is rotatably connected inside the connecting base (1). A threaded sleeve (110) is fixedly connected to the end of the connecting platform (109) away from the rotating disk (101). The threaded sleeve (110) is rotatably connected inside the connecting base (1). The threaded screw (108) is threadedly connected to the inner wall of the threaded sleeve (110).
6. The dustproof purifying ball filter media filling device according to claim 1, characterized in that: A connecting plate (401) is fixedly connected to the inner side wall of the injection funnel (4). An injection plate (402) is hinged inside the connecting plate (401). The injection plate (402) is located near the top of the connecting plate (401). A rotating shaft (403) is rotatably connected inside the connecting plate (401). The injection plate (402) is fixedly connected to the outer side wall of the rotating shaft (403). The rotating shaft (403) is rotatably connected inside the feed cylinder (3) and the injection funnel (4). An injection handle (404) is fixedly connected to the top of the rotating shaft (403). The injection handle (404) is symmetrically installed at both ends of the rotating shaft (403).
7. A dustproof purifying ball filter media filling device according to claim 1, characterized in that: The top of the feed hopper (6) is hinged with a box cover (601), and a feed handle (602) is fixedly connected to the side of the box cover (601) away from the feed hopper (6). A sealing ring (603) is fixedly connected to the end of the box cover (601) near the feed hopper (6), and the sealing ring (603) is slidably connected to the inner wall of the feed hopper (6).