A dust removal device

CN224893670UActive Publication Date: 2026-10-27JIANGXI YIFENG GUOTAI CHEM CO LTD
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Patent Information

Application Number
CN202522423445.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-10-27
Estimated Expiration
2035-11-14

AI Technical Summary

Technical Problem

[0002]在改性铵油炸药生产线中,硝酸铵从粗料到细料之间转化,工艺大多采用对辊式或凸轮式高效粉碎机进行粉碎,在生产过程中,产生大量的硝酸铵粉尘,造成工作环境污染,危害员工身体健康,腐蚀车间建筑物及其他设备,因此需要设置除尘设备对硝酸铵粉尘进行收集

Benefits of technology

[0012]与现有技术相比,本实用新型的有益效果是:(1)本实用新型通过过滤网筒内的过滤网层对除尘后的水体进行初步过滤,拦截较大颗粒的灰尘和杂质;通过第一纤维无纺布层、石英砂层和第二纤维无纺布层对水体进一步过滤,拦截水体中的微小颗粒物,确保水体得到深度净化;净化后的水体通过水泵输送回到喷淋管中进行喷淋,实现水资源的循环使用,从而节约了水资源;而且本实用新型的过滤箱位于除尘箱的正下方,从而节约了过滤机构的占地面积;

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Abstract

The utility model discloses a dust collector, including dust removal box, filter cartridge, filter box and water pump, the inside installation of dust removal box has the shower pipe, and the interval setting of shower pipe has the shower nozzle, the filter screen layer is set up in filter cartridge, and the filter screen layer is used to carry out the primary filtration to the wastewater of dust removal box after spraying, the filter box is located the right below of dust removal box, the filter box is connected with filter cartridge through the pipeline, and the first fibrous non - woven fabric layer, quartz sand layer and second fibrous non - woven fabric layer are set up in filter box in proper order, the water inlet of water pump is connected with filter box bottom through the pipeline, and the water outlet of water pump is connected with the shower pipe through the pipeline, the utility model discloses the water body after dust removal is primarily filtered through the filter screen cylinder, and the water body is further filtered through the first fibrous non - woven fabric layer, quartz sand layer and second fibrous non - woven fabric layer, and the water body is ensured to get the depth purification, the water body is transported back to the shower pipe after purification, realizes the recycling of water resources, thereby saves the water resource.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal technology in explosives production, specifically a dust removal device. Background Technology

[0002] In the modified ammonium nitrate explosive production line, the conversion of ammonium nitrate from coarse to fine material is mostly carried out by using a roller or cam-type high-efficiency pulverizer. During the production process, a large amount of ammonium nitrate dust is generated, causing pollution to the working environment, harming the health of employees, and corroding workshop buildings and other equipment. Therefore, it is necessary to install dust removal equipment to collect ammonium nitrate dust.

[0003] Currently, existing dust removal devices for explosives production typically employ wet scrubbers or water curtain methods. These methods consume significant amounts of water, and the wastewater is treated at wastewater treatment plants. However, wastewater treatment plants require large areas, have lengthy treatment processes, and the purified wastewater is difficult to recycle in a timely manner. Consequently, the dust removal devices must continuously draw fresh water from external sources to maintain operation, further exacerbating water waste. Therefore, we propose a new dust removal device. Utility Model Content

[0004] The purpose of this invention is to improve and innovate upon the shortcomings and problems existing in the background technology, and to provide a dust removal device.

[0005] A dust removal device, comprising: A dust collection box, wherein a spray pipe is installed inside the dust collection box, and spray nozzles are arranged at intervals on the spray pipe; A filter cartridge, wherein a filter screen layer is provided inside the filter cartridge, and the filter screen layer is used for preliminary filtration of the wastewater generated after the dust collector is sprayed. The filter box is located directly below the dust collector box; the filter box is connected to the filter cartridge through a pipe; the filter box contains a first non-woven fabric layer, a quartz sand layer, and a second non-woven fabric layer in sequence. The water pump has its inlet end connected to the bottom of the filter box via a pipe, and its outlet end connected to the spray pipe via a pipe.

[0006] A further embodiment is that the filter layer is hollow inside, and the top and bottom ends of the filter layer are connected to the inner wall of the filter cylinder, with a valve installed at the bottom end of the filter cylinder.

[0007] A further embodiment is that a support plate is installed inside the filter box, and a screw is installed on the support plate. The upper end of the screw passes through the first fiber nonwoven fabric layer, the quartz sand layer, the second fiber nonwoven fabric layer and the pressure plate in sequence. The pressure plate is pressed against the edge of the first fiber nonwoven fabric layer by a nut.

[0008] A further embodiment is that the dust collection box is equipped with a partition, and several connecting pipes are spaced apart on the partition. The connecting pipes are open at both ends, and a cover plate is fixedly connected to the upper end of the connecting pipe by a fixing rod.

[0009] A further solution is to install a baffle plate inside the dust collection box.

[0010] A further embodiment is that the dust collection box is provided with a first conveying pipe and a second conveying pipe at its lower and upper ends, respectively.

[0011] A further solution is to install a water supply pipe at the top of the filter box.

[0012] Compared with the prior art, the beneficial effects of this utility model are: (1) This utility model performs preliminary filtration of the water after dust removal through the filter screen layer in the filter screen cylinder, intercepting larger dust and impurities; further filtration of the water through the first fiber non-woven fabric layer, the quartz sand layer and the second fiber non-woven fabric layer, intercepting small particles in the water, ensuring that the water is deeply purified; the purified water is pumped back to the spray pipe for spraying through the water pump, realizing the recycling of water resources, thereby saving water resources; moreover, the filter box of this utility model is located directly below the dust removal box, thereby saving the floor space of the filter mechanism; (2) This utility model utilizes the cooperation of a support plate, a pressure plate, a screw, a first fiber nonwoven fabric layer, a quartz sand layer, and a second fiber nonwoven fabric layer to facilitate the replacement and rinsing of the first fiber nonwoven fabric layer, the quartz sand layer, and the second fiber nonwoven fabric layer, thus ensuring its filtration effect. (3) The present invention can evenly distribute the airflow through the guide plate and the connecting pipes spaced apart on the partition plate, so that the airflow entering the space above the partition plate is more evenly distributed and can fully contact the water mist sprayed from the nozzle, thereby achieving a good dust removal effect. Attached Figure Description

[0013] Figure 1 A front view of a dust removal device provided in an embodiment of this utility model; Figure 2 This is a cross-sectional structural diagram of a dust removal device provided in an embodiment of the present utility model; Figure 3 Provided for the embodiments of this utility model Figure 2 A magnified view of the structure at point A in the middle; Figure 4 This is a top view of the pressure plate and the first fiber nonwoven fabric layer provided in an embodiment of the present invention.

[0014] Reference numerals in the attached drawings: 1. Dust collection box; 2. Filter box; 3. Filter cylinder; 4. First conveying pipe; 5. Second conveying pipe; 6. Guide plate; 7. Partition plate; 8. Connecting pipe; 9. Cover plate; 10. Spray pipe; 11. Spray head; 12. Filter screen layer; 13. Water pump; 14. First non-woven fiber layer; 15. Quartz sand layer; 16. Second non-woven fiber layer; 17. Support plate; 18. Pressure plate; 19. Water supply pipe. Detailed Implementation

[0015] To make the objectives, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0017] Please see Figures 1-4 This utility model provides a dust removal device, including a dust collection box 1. The lower end and the upper end of the dust collection box 1 are respectively provided with a first conveying pipe 4 and a second conveying pipe 5. The end of the first conveying pipe 4 away from the dust collection box 1 is connected to a high-efficiency pulverizer through a fan, and the end of the second conveying pipe 5 away from the dust collection box 1 is connected to the high-efficiency pulverizer. Under the action of the fan, the powder generated by the high-efficiency pulverizer is sent into the dust collection box 1 through the first conveying pipe 4.

[0018] The dust collector 1 is equipped with a guide plate 6 and a partition plate 7 arranged sequentially from bottom to top. The guide plate 6 serves to evenly distribute the airflow. Several connecting pipes 8 are spaced apart on the partition plate 7, with openings at both ends. The evenly distributed airflow carrying dust enters the space above the partition plate 7 through the connecting pipes 8. A cover plate 9 is fixedly connected to the upper end of the connecting pipes 8 by a fixing rod. A spray pipe 10 is also installed inside the dust collector 1, with nozzles 11 spaced apart on the spray pipe 10. The spray pipe 10 is located in the space above the partition plate 7. When the airflow enters the space above the dust collector 1 through the connecting pipes 8, the water mist sprayed by the nozzles 11 captures suspended dust in the air and promotes its settling, thereby achieving the purpose of dust removal. Because the guide plate 6 can evenly distribute the airflow, the airflow entering the space above the partition plate 7 is more evenly distributed, allowing it to fully contact the water mist sprayed by the nozzles 11, thus achieving a good dust removal effect.

[0019] The side wall of the dust collector 1, located at partition 7, is connected to the upper center of the filter cylinder 3 via a pipe. The filter cylinder 3 contains a filter mesh layer 12, which is made of metal wire mesh. This filter mesh layer 12 is used for preliminary filtration of the water generated after spraying from the dust collector 1, intercepting larger dust and impurities. The filter mesh layer 12 is hollow, and its top and bottom ends are connected to the inner wall of the filter cylinder 3. A valve is installed at the bottom of the filter cylinder 3, and the bottom of the filter cylinder 3 is connected to the filter box 2 via a pipe. When the water after dust removal enters the filter cylinder 3, the filter mesh layer 12 filters the water, and the larger dust and impurities intercepted remain at the bottom of the filter cylinder 3. The filtered water then enters the filter box 2 through the pipe.

[0020] The filter box 2 is located directly below the dust collection box 1; this reduces the floor space occupied by the dust collection device. The filter box 2 contains a first non-woven fabric layer 14, a quartz sand layer 15, and a second non-woven fabric layer 16 arranged sequentially. These layers further filter the water, intercepting tiny particles and ensuring deep purification of the water.

[0021] Furthermore, a water pump 13 is installed at the bottom of the filter box 2. The inlet of the water pump 13 is connected to the bottom of the filter box 2 through a pipe, and the outlet of the water pump 13 is connected to the spray pipe 10 through a pipe. In this way, the water pump 13 can draw the deeply purified water into the spray pipe 10, realizing the recycling of water resources and thus saving water resources.

[0022] To facilitate operation and maintenance of the dust collector 1 and filter box 2, manholes may be optionally provided in the structure of both. These manholes allow for easy access for personnel. Additionally, ladders are installed on the inner walls of both dust collector 1 and filter box 2. When cleaning and maintenance are required, personnel simply open the manholes and climb the ladders to easily and quickly clean and maintain the partition 7, connecting pipe 8, guide plate 6, first non-woven fabric layer 14, quartz sand layer 15, and second non-woven fabric layer 16. The filter box 2 has a support plate 17 installed on its inner wall. A screw is fixedly connected to the support plate 17, and the upper end of the screw passes through the first non-woven fiber fabric layer 14, the quartz sand layer 15, the second non-woven fiber fabric layer 16, and the pressure plate 18 in sequence. Then, a suitable nut is screwed on, and the pressure plate 18 is tightly pressed against the edge of the first non-woven fiber fabric layer 14 by the tightening action of the nut, ensuring that each filter layer is fixed and tightly fitted. When maintenance is required on the first non-woven fiber fabric layer 14, the quartz sand layer 15, and the second non-woven fiber fabric layer 16, the operator can first use tools to remove the nut, and then carefully remove the pressure plate 18. This allows for the sequential replacement and rinsing of the first non-woven fiber fabric layer 14, the quartz sand layer 15, and the second non-woven fiber fabric layer 16, ensuring the filtration effect.

[0023] Optionally, a water supply pipe 19 is provided at the upper end of the filter box 2. The water supply pipe 19 is connected to an external water source and can replenish the required amount of water into the filter box 2 through the water supply pipe 19.

[0024] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the utility model.

[0025] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example.

[0026] Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. The reference to "embodiment" herein means that a specific feature, structure, or characteristic described in connection with an embodiment can be included in at least one embodiment of this application. The appearance of this phrase in various places in the specification does not necessarily indicate the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application. Although embodiments of this utility model have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, the scope of which is defined by the claims and their equivalents.

Claims

1. A dust removal device, characterized in that, include: A dust collection box (1) is provided inside the dust collection box (1), and a spray pipe (10) is provided on the spray pipe (10) at intervals. The filter cylinder (3) is provided with a filter screen layer (12) inside the filter cylinder (3). The filter screen layer (12) is used to perform preliminary filtration of the wastewater generated after the dust removal box (1) is sprayed. The filter box (2) is located directly below the dust collector (1); the filter box (2) is connected to the filter cylinder (3) through a pipe; the filter box (2) is provided with a first fiber non-woven fabric layer (14), a quartz sand layer (15) and a second fiber non-woven fabric layer (16) in sequence. The water pump (13) has its inlet end connected to the bottom of the filter box (2) via a pipe, and its outlet end connected to the spray pipe (10) via a pipe.

2. The dust removal device according to claim 1, characterized in that: The filter layer (12) is hollow inside. The top and bottom of the filter layer (12) are connected to the inner wall of the filter cylinder (3). A valve is provided at the bottom of the filter cylinder (3).

3. The dust removal device according to claim 1, characterized in that: The filter box (2) is equipped with a support plate (17), and the support plate (17) is equipped with a screw. The upper end of the screw passes through the first fiber nonwoven fabric layer (14), the quartz sand layer (15), the second fiber nonwoven fabric layer (16) and the pressure plate (18) in sequence. The pressure plate (18) is pressed against the edge of the first fiber nonwoven fabric layer (14) by a nut.

4. A dust removal device according to claim 1, characterized in that: The dust collector (1) is provided with a partition (7), and a number of connecting pipes (8) are arranged at intervals on the partition (7). The connecting pipes (8) are open at both ends, and a cover plate (9) is fixedly connected to the upper end of the connecting pipes (8) by a fixing rod.

5. A dust removal device according to claim 4, characterized in that: The dust collection box (1) is equipped with a baffle plate (6).

6. A dust removal device according to claim 1, characterized in that: The dust collection box (1) is provided with a first conveying pipe (4) and a second conveying pipe (5) at its lower and upper ends, respectively.

7. A dust removal device according to claim 1, characterized in that: A water supply pipe (19) is provided at the upper end of the filter box (2).